Installation Guide

HOW TO PAINT PREHUNG ENTRY DOORS
Masonite
®
Steel and Smooth Fiberglass Entry Doors
IMPORTANT
Please read and understand the entire painting procedures before attempting to finish the door. Be sure to follow the paint
manufacturer’s detailed application instructions on the product label.
Requirements:
Find a well-lit finishing location that is dust-free, well ventilated and within the climate conditions recommended by the coating manufacturer.
Recommended temperature should be between 50˚F - 90˚F (10˚C - 32˚C) degrees Fahrenheit.
You will need the following:
Coatings and accessories: Tools:
• Mineral spirits • Hammer
• Soapy water (mild detergent in warm water) • Center punch
• One pair of rubber gloves • Phillips screwdriver
• Stir sticks • Safety glasses
• Masking tape • Air-less sprayer (optional)
• Safety razor blades
• Paint
– High-quality, oil-base or 100% acrylic water-based latex paint of desired color
– Laquer paints are not
recommended
• 2-1/2" wide brush appropriate for type of paint (A natural bristle brush should be used with
oil-based paint and a synthetic bristle brush should be used with latex paint.)
• 220 grit sandpaper
HOW TO START
Doors can be painted either hanging in the opening or removed from the frame (recommended). Should you remove the door, take care to protect it from damage. Sidelites will need to be finished vertically.
To remove the door from the frame, use a center punch and hammer. Strike the hinge pin from the bottom until it pops up (for outswing & self closing units – hinge leaf must be removed from the door).
Drive the hinge pin as far as possible with the punch. Using a pair of pliers, grasp the hinge pin and, while twisting, pull the pin out. Remove all door hardware.
Prepare the Door Surface
IMPORTANT: For adequate paint adhesion the door surface must be free of dust, debris and other
surface contaminants.
Steel doors should be wiped clean with mineral spirits. Allow the
cleaning solvent to dry completely – until there is no residual odor
.
Once wiped clean, the door must be lightly sanded with a 220-grit
sandpaper. After sanding, the door must be washed with a mild
detergent in warm soapy water, rinsed and then dried.
Fiberglass doors should be wiped clean with mineral spirits. Allow
the cleaning solvent to dr
y completely – until there is no residual odor.
Next, the door must be washed with a mild detergent in warm soapy
water, rinsed and then dried.
Mask (tape) off all surfaces that will not be painted including all glass.
Painting the Door
Use exterior, high quality, oil-based or 100% acrylic water-based
latex paint of desired color. High quality interior paint can be used
on the interior surface of the door only. Laquer paints are not
recommended.
Follow the manufacturer’s instructions for paint application by
using either a brush or a handheld sprayer.
Painting:
Put on gloves, safety glasses, and prepare your materials.
Before starting, and occasionally throughout the project, stir the paint using smooth strokes until the
texture is creamy – avoid creating bubbles.
Finishing with Brush Application:
Dip the brush into the paint, then use the rim of the container to release any excess paint. Apply paint
as evenly as possible while still wet.
Brush strokes should follow the grain direction of the selected area. Start working on the panels and stick-
ing (moulding profiles), then the vertical center mullion, next the horizontal rails, then the vertical stiles, and
finally, the outside edges (stiles and top rail, see figure 1 for details). Doors that are outswing or have
adjustable sur
face mounted sweeps will need to have the sweep removed and the bottom rail painted.
STEP 13.
MAKING ADJUSTMENTS
STEP 14.
FINAL INSTALLATION OF FRAME
STEP 15.
INSTALL REMAINING SCREWS INTO HINGES
If the gap between door and frame is not equal all the way down,
adjustments are needed. Remove the nails at the top or bottom of the
frame and tap the frame over using a hammer until the gap is equal.
Further shimming may be required. Then re-nail.
For final installation of the frame,
2” plated screws (not supplied) are recom-
mended to anchor the frame to the stud-
ding. Remove the nails and counter sink to
take the head of the screw. Start approxi-
mately 6” from the head of the frame, and
stagger the screws no more than 18” apart.
Use this same procedure for the lock jamb
and hinge jamb. Place two screws at shims
in the head jamb to prevent any sagging.
Figure 10 Figure 11 Figure 12
The installation of the
prehung door is now
almost complete. The
remaining 3 screws for
the hinges can now be put into place.
These screws can be found in a plastic
bag stapled to the outside of the frame
(see Figure 2). These screws are extra
long to secure
the jamb to the adjacent rough opening stud. Install the corner
seals to the bottom corner of the wood frame - next to weatherstripping and
sill.
STEP 2
Note: Painting instructions specifically refer to the door and sidelite panels. Oil-based
paint should not be used on wood frame components (frames & brickmould).
STEP 1
STEP 1
STEP 2
Finishing with Spray Applicator:
Follow the manufacturer’s instructions for thinning the paint;
(i.e. thin latex paint with water or oil-based with solvent for better
atomization and spraying results). Strain paint before filling the
spray pot.
The door can be painted in horizontal (recommended) or vertical
position; however
, the paint should be applied in continuous strokes
extending six inches past the edges of the door. This will ensure
uniformity across the entire surface of the door. Multiple light coats
are better than one heavy coat.
Avoid runs as a result of overspraying.
Drying:
IMPORTANT: Let the paint dr
y completely, following the
manufacturer’s recommended drying time before handling the
painted surface or applying a second coat. If possible, allow the
door to dry in a horizontal position to minimize paint runs. High
humidity and/or low temperatures may extend your drying time.
WARNING: Doors painted with dark colors or doors with attached
storm doors, may become very hot to the touch in direct sunlight.
Do not paint the weather strip and do not close door until paint is
dry (see paint manufacturer's specifications on minimum drying
time).
To maintain product warranty: Paint the door, frame, header and brickmould within 45 days of
installation. Repainting every 1 to 7 years will be required, depending upon weather exposure.
Masonite Helpline 1-800-663-Door (3667)
9:00 am - 9:00 pm Monday - Saturday
10:00 am - 4:00 pm Sunday, EST
Masonite
®
is a trademark of Masonite International Corporation.
Printed in USA 12/08