TERRAIN WAGON ASSEMBLY INSTRUCTION Page 1 of 6
Heavy Duty All Terrain Wagon Assembly Instructions Parts List: A,H,J,K D,M,N,O P E B&L R S T F G. U Q C,H,J,K Letter: Qty: Description: A 8 6mm diameter x 1cm long Phillips Head Bolt M 1 10mm Grooved Hex Nut B 10 6mm diameter x 4.5cm long Phillips Head Bolt N 1 10mm Flat Washer C 1 6mm diameter x 7cm long Slotted Head Bolt O 1 10mm Lock Washer D 1 10mm x2.5cm long Carriage Bolt P 1 Wagon Tray E 4 16mm Flat Washer Q 4 10" x 3.
Step 1: Locate the wagon tray (P), rear axle assembly (T), rear axle supports (U) and mounting hardware (bolts (A), flat washer (H), lock washer (J) and hex nuts (K). Step 2: The washers and nut should be located on the wagon.Tighten nuts and bolts using phillips screwdriver and crescent wrench. Step 3: Slide rear axle supports (U) onto the axles and attach to wagon tray (P) using bolts (A), flat washer (H), lock washer (J) and hex nuts (K).
Step 4: Connect three pieces of front axle assembly (S+I ) together using carriage bolt (D), flat washer (N), lock washer (O), grooved hex nut (M) and cotter pin (G). Grooved hex nut needs to only be "finger tight", if over tightened the axle assembly will not turn properly. The cotter pin inserted through the carriage bolt will keep hex nut from backing off the bolt. Step 5: Connect entire front axle assembly (S) to the wagon tray (P) using bolts (A), flat washer (H), lock washer (J), and hex nuts (K).
Step 7: Attach the pull handle (R) to the front axle assembly (S) using bolt (C), flat washer (H), lock washer (J), and hex nut (K). Tighten nut and bolt using flat screwdriver and 10mm wrench. Step 8: Attach the wood panels (V&W) to the front, rear and sides of the wagon using bolts (B) and capped hex nuts (L). The wood panels mount to the outside of the wagon tray.
Safety Precautions and Warnings: CAUTION WARNING An adult should inspect the wagon periodically for loose fasteners or damaged components. Do not over inflate pneumatic tires. Follow the tire pressure guidelines listed on the tire. Make sure all exposed screw ends are capped to prevent possible injury. Do Not use wagon if one or more tire is not properly inflated. The maximum number of riders that this wagon is designed to carry at one time is two (2).
