Installation & Assembly

ManualsBrandsLTL Home Products ManualsBarn Interior DoorsPaneled Wood Unfinished Pinecroft Barn Door with Installation Hardware Kit

Wood Barn Door

Assembly

Inspect all parts and read instructions thoroughly before beginning.

It is required that you complete the desired look and ﬁnish to your door

after it is fully assembled. For the best ﬁnishing results, lightly sand the

door ﬁrst with very ﬁne sandpaper and wipe with a clean cloth. Vari-

ations in color and small scratches and nicks are a natural part of the

wood and are not defects.

A large sturdy workbench or sturdy saw horses are recommended.

Tools Needed

Phillips Screwdriver

Rubber

Mallet

Hammer

4 Clamps

Drill

Measuring Tape

Parts Included

4 door panels (24” door only- 3 panels), 3 splines, 6 spacers, 1

pre-drilled top rail board, 1 pre-drilled bottom rail board, 1

pre-drilled Z Cross board and 32 screws.

Exploded View

Z Board

Top Board

Bottom

Board

Spacer

Splines

Door Panels

Assemble Door Panels

Place one door panel ﬂat on your work surface, making sure the

groove side of the panel is to the inside and the smooth side to

the outside (this is an end panel). Take one of the thin wooden

splines and place it evenly into the panel groove. Do not hammer

the splines. Place 2 spacers onto the spline (one towards the top

and one towards the bottom). This ensures even alignment of the

panels. Insert the next panel into the ﬁrst spline. Repeat the spline

and spacer steps with the remaining panels. Make sure all panels

are aligned top and bottom as you go. Panels should be evenly

spaced and snug. The last panel will also be an end panel with a

smooth outer edge.

Make sure the door is

square by measuring

diagonally from both

directions. These

measurements must be

equal. Using the

mallet or hammer,

adjust the boards until

equal. Do not hit

the splines.

Remove the spacers.

Top and Bottom Rail Boards

Place the top and bottom rail boards onto the assembled door

panels with the pre-drilled opening side up. Make sure both

panels are ﬂush with the door edges on top and sides. There

should not be any overhang. Panels should be evenly spaced

and snug. Do not insert any of

the screws at

this point.

Safety Glasses

1/8” Drill bit

Summary of content (2 pages)

PAGE 1
Wood Barn Door Assembly 1. Assemble Door Panels Inspect all parts and read instructions thoroughly before beginning. It is required that you complete the desired look and finish to your door after it is fully assembled. For the best finishing results, lightly sand the door first with very fine sandpaper and wipe with a clean cloth. Variations in color and small scratches and nicks are a natural part of the wood and are not defects. A large sturdy workbench or sturdy saw horses are recommended.
PAGE 2
3. Z Cross Board Place the Z Cross panel onto the door with the pre-drilled opening side up. Make sure it lays flush against the top and bottom rail boards. 5. Secure the Z Board Once the top and bottom rail boards are installed, drill shallow pilot holes in door panels through the Z cross boards (using the pre-drilled holes as a guide) and then with a screwdriver, secure with the screws provided. Do not drill completely through the door panel. Do not over tighten.