Do not remove this Owner’s Manual from the vehicle. Read this manual carefully before operating the vehicle as it contains important safety information.
Read this manual carefully. This Owner’s Manual contains important information on safety , operation and maintenance of your KYMCO Xciting scooter . Any one who operates your scooter should carefully read and understand the contents of this manual before riding the scooter . For your safety, understand and follow all of the warnings contained in this Owner ’s Manual and the labels applied to your scoo ter.
TABLE OF CONTENTS Manual Icon Legend ................................................... (inside of front-cover) CA Prop 65 & EFI/Battery Warning ............................ (inside of front-cover) Table of Contents ....................................................................................... 1 Model Identification ............................................................................... 2 - 4 SECTION 1 - SAFETY ............................................................. 5 - 14 Forward .
MODEL IDENTIFICATION Xciting 500i Xciting 500Ri 2 Xciting 250/300i Xciting 250/300Ri
MODEL IDENTIFICATION Xciting 250/300/500i front brakes Xciting 250/300/500Ri front brakes Xciting 250/300/500i rear brake Xciting 250/300/500Ri rear brake 3
MODEL IDENTIFICATION Xciting 250/300/500Ri Instruments and Indicators 4
SECTION 1 FORWARD & SAFETY INTRODUCTION Thank you for purchasing this KYMCO Xciting scooter , and welcome to the KYMCO riding family. Please read this owner's manual carefully before riding so that you will be thoroughly familiar with the proper operation of your scooter controls, its features, capabilities, and limitations. To ensure a long, trouble-free life for your scooter , provide it with the proper care and maintenance as described in this manual.
SCOOTER SAFETY IMPORTANT SAFETY INFORMATION Your scooter can provide you many years of service and plea- Keep your scooter in safe condition sure if you take responsibility for your own safety and under- For safe riding, it's important to inspect your scooter before stand the challenges that you can meet on the road. There is every ride and perform all recommended maintenance. Never much that you can do to protect yourself when you ride.
SCOOTER SAFETY PROTECTIVE APPAREL For your safety, always wear an approved motorcycle or scooter helmet, eye protection, boots, gloves, long pants, and a longsleeved shirt or jacket whenever you ride your scooter . Helmets and protection Your helmet is your most important piece of riding gear because it offers the best protection against head injuries. Your helmet should fit your head comfortably and securely. Always wear a face shield or goggles to protect your eyes and to aid your vision.
LOAD LIMITS & LOADING GUIDELINES These general guidelines may help you decide how to add accessories to your scooter and how to load it properly . Load limits These specifications are the load limits for your Xciting scooter . Overloading the individual storage compartments will affect the scooter’s stability and handling, be sure to stay within the limits given below: Maximum weight capacity (Includes the weight of the rider, passenger, cargo and accessories): ......
ACCESSORIES & MODIFICATION There is a large variety of accessories available to KYMCO scooter owners. KYMCO cannot have direct control over the quality or suitability of accessories you may wish to purchase. The addition of unsuitable accessories to your scooter can lead to unsafe operating conditions.
CAUTION & WARNING LABELS Your KYMCO Xciting scooter comes equipped with several labels and hangtags containing important safety information. Anyone who rides the scooter should read and understand this information before operation. The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your KYMCO dealer immediately for a replacement. For Xciting 500i/Ri only MEANING: Replace the air filter ever 3750 miles (6000 km).
CAUTION & WARNING LABELS MEANING: Refer to the safe riding recommendations on pages 5 through 9 of this Owner’s Manual. MEANING: Refer to load limits on page 8 of this Owner’s Manual. Refer to tire inflation specification on page 71 of this Owner’s Manual.
CAUTION & WARNING LABELS MEANING: Using a solvent, such as gasoline or paint thinner, can damage the paint finish and cause the body panels to crack. Use mild soap and water to clean the windshield and the body panels. MEANING: Only use the mobile phone accessory power outlet for recharging a mobile phone. Using other, higher electrical draw accessories will damage the mobile phone accessory power supply.
LOCATION OF PARTS & CONTROLS 4 5 2 3 6 9 AT AK AL 7 1 8 1 Left shock preload adjuster 2 Left rearview mirror 3 Headlamp dimmer switch, passing button, turn signal switch, and horn button 4 Speedometer & indicators AM 5 Engine stop switch, starter motor button, headlamp switch, and hazard switch 6 Right review mirror 7 Fuel filler cap 8 Right shock preload adjuster 9 Front brake fluid reservoir AN AO AT Front brake lever AK Throttle grip AL Center glove box AM Rear brake fluid reservoir AN Rear
LOCATION OF PARTS AND CONTROLS AP BO BN BM BL AQ BK Helmet holder Center storage compartment Tool kit (under seat) Air filter (500i/500Ri models) BT Air filter (250/300i & 250/300Ri models) BK Left passenger foot peg AP AQ AR AS 14 AR BT AS BP BQ BR BS CT CM CL CK Center stand Side stand Coolant level window Front glove box Battery, fuse box, and spare fuses (under seat) BQ Adjustable back-rest BR Seat BL BM BN BO BP BS Center compartment light, cell phone socket (under seat) CT Cell phone ho
SECTION 2 CONTROLS & FEATURES Vehicle identification number Engine serial number The vehicle identification number (also known as the VIN or The engine serial number (also known as the ESN) is stamped frame number) is a 17-digit number stamped on the right side on left side of the engine case. of the frame. At this same location is the VIN compliance label.
CONTROLS & FEATURES KEYS Your Xciting scooter is supplied with four keys: two identical ignition switch keys 1 and two identical shutter keys 2. The ignition keys operate the ignition switch, the steering lock, the fuel filler cap, and are used to open the seat to gain access to the center compartment. The shutter keys are used to open the security shutter that covers the ignition switch. Your KYMCO scooter is equipped with this security shutter to minimize vandalism and theft.
CONTROLS & FEATURES IGNITION SWITCH To operate the ignition switch and it’s functions: " "Position: All electrical circuits are off. The engine will not start or run. " " Position: The ignition circuit is "ON" and engine can now be started. The key cannot be removed from the ignition switch in this position. " "Position: To lock the steering, turn the handlebar all the way to the left, push down and turn the key to the " " " position and remove the key. All electrical circuits are off.
CONTROLS & FEATURES Multifunction Meter - Xciting 300i & 500i 3 2 4 5 7 6 8 9 AT 1 AK BL BK BT AS AR NOTE: The indicator needles of the multifunction meter's analog dials will sweep from zero to their maximum reading then back to zero when the ignition switch is turned "ON" (or when the battery is reconnected following service). This is a normal function of this type of meter and is required to calibrate the dials before riding.
CONTROLS & FEATURES AN Cell phone socket indicator: Lights when the cell phone recharging socket is being used 4 Tachometer: Indicates the engine speed in revolutions per AO Coolant temperature gauge: Indicates engine coolant temminute (RPM) perature when the ignition switch is “ON” 5 Left turn signal indicator AP Minute adjust button: Push this button to adjust the minutes on the clock display 6 Speedometer: Indicates road speed in miles-per-hour (MPH).
CONTROLS & FEATURES Electric starter button 2 " ": Press the electric starter button to activate the starter motor . Right handlebar switch NOTE: The starter motor will not engage unless a brake lever is squeezed at the same time the starter button is pressed. Your scooter is also equipped with an safety interlock that prevents the starter motor from being engaged unless the sidestand is fully up. 1 2 Headlight switch 1 " " position: The headlight and taillight will be lit.
CONTROLS & FEATURES " " position The ignition circuit is on, and the engine can start and run. Left handlebar switch 5 Hazard switch 4 " ": Flipping this switch to the " " position will cause all of the turn signals to flash together, indicating a hazard to other traffic. Returning the switch to "OFF" will cancel the hazard flashing. NOTE: When either turn signal is flashing, the hazard switch will not work.
CONTROLS & FEATURES Left handlebar switch (continued) Brakes 8 7 Dimmer switch 7: " " switch position turns the headlight low beam on. " "switch position turns the headlight high beam on and the high beam indicator light on the dash is activated as well. Combination brake lever (left handlebar) Apply the front and rear brakes squeezing the left hand brake lever gently towards the grip. The brake light will illuminate when the lever is squeezed.
CONTROLS & FEATURES Parking brake (Xciting 500i & 500Ri) NOTE: Before riding, check to see if the parking brake indicator light on the dash is OFF. Make sure that the rear brake is fully released so there is no drag on the rear wheel. 1 To apply the parking brake: Pull in the parking brake lever 1 to lock the rear wheel. Riding your scooter with the parking brake engaged is hazardous. The rear brake will overheat and lose braking performance.
CONTROLS & FEATURES Fuel filler cap Do not overfill the tank. There should be no fuel in the filler neck 2. Excess fuel can contaminate the evaporative emission canister, resulting in poor drivability. Fuel recommendation Use unleaded gasoline with a research octane number of 91 or higher. Unleaded gasoline will extend spark plug and exhaust component life.
CONTROLS & FEATURES Fuel filler cap (continued) 4 Turn the ignition key from the " tion to restart the engine. " position to the " Front glove box To open: Insert the ignition key into the glove box lock clockwise. " posi- 3 and turn it To close: 1. Hold the glove box lid 4 closed and turn the ignition key counterclockwise. 2. Remove the key. Opening the glove box lid while riding can be hazardous. Removing a hand from the handlebars can reduce your ability to control the scooter.
CONTROLS & FEATURES Center storage box Opening the center storage box lid while riding can be hazardous. Removing a hand from the handlebars can reduce your ability to control the scooter. Always keep both hands on the handlebars while riding the scooter. 5 To open the box: Pull up the release lever 6 of the storage box cover 5. To close and secure the box cover: Push down on the box cover until it locks.
CONTROLS & FEATURES Seat To unlock the seat " ": 1 With the ignition key at the " " position (the engine is running), push the key in and turn it counterclockwise from " " to the " " position. 3 2 1 2 With the ignition key in the " " position (the engine is not running), turn the counterclockwise from the " " to the " " position. 3 With the ignition key in the " " position (the steering is locked), turn the key counterclockwise from the " " position to the " " position.
CONTROLS & FEATURES Adjustable back-rest Center compartment The seat is equipped with a back-rest 1 that can be adjusted The center compartment is below the seat.To access the compartment see "Seat" (page 27). according to the rider ’s preference or physical condition. 1 CENTER COMPARTMENT WEIGHT LIMIT: 22 lbs (10kg) Never exceed the maximum weight limit, as vehicle handling and stability may be severely affected. 2 The center compartment may become warm from engine heat.
CONTROLS & FEATURES Center compartment light The center compartment light3 will turn on automatically when the seat is opened. It will remain on as long as the seat is open, regardless of the position of the ignition switch. Cell phone power socket Remove the cap 4 from the power socket and insert your 12VDV cell phone charger into the socket. The charging indicator light on the dash will illuminate to alert you that the charger is drawing power from the scooter .
CONTROLS & FEATURES Cell phone mount This scooter is equipped a mount to secure your cell phone while it is charging. The mount secures the phone in a horizontal position. 6 8 Do not plug any heat-generating accessory such as an automobile cigarette lighter into the power socket because it can damage the socket or the scooter’s electrical system. Do not add electrical equipment that will exceed the accessory socket’s capacity, as this may blow the fuse (0.8A) for the cell phone socket.
CONTROLS & FEATURES Helmet holder Center stand To use the helmet holders, open the seat (see page 27), and Your Xciting scooter is equipped with a center stand 2 and a hook your helmet's fastener ring to the holder1 and close the side stand. seat securely.
CONTROLS & FEATURES Side stand Your Xciting scooter is equipped with a center stand and a side stand 3. Riding with the side stand not retracted can result in an accident when you turn left. Check operation of the side stand/ignition interlock system before riding. Always retract the side stand completely before starting off. 3 Your scooter has an interlock safety switch which cuts of f the ignition if the side stand is down.
CONTROLS & FEATURES Suspension Diagnostic tool connector Each shock absorber 4 on your scooter has 5 spring preload The diagnostic tool connector 6 is located to the right of the adjustment positions for different load or riding conditions. battery. This connector can be used by a qualified technician 4 5 with the appropriate diagnostic tools to evaluate the scooter's electronic fuel injection and electrical systems. Use a pin spanner 5 to adjust the rear shock spring preload.
SECTION 3 OPERATION Pre-ride inspection For your safety , it is very important to take a few moments 5. Tires: Check condition and inflation pressure (page 71). before each ride to walk around your scooter and check its 6. Throttle: Check for smooth operation and that it closes comcondition. If you detect any problem, be sure to address it impletely in all steering positions (page 60). mediately, or have it corrected by your KYMCO dealer . 7.
OPERATION Starting the engine Always follow the proper starting procedure described here and on the following pages. 1. Place your scooter on its center stand and put the side stand up. NOTE: Your scooter is equipped with a side stand ignition cut-off system. The engine cannot be started if the 2. Lock the rear wheel by engaging the parking brake (on side stand is down. A running engine will shut off if the Xciting 500i and 500Ri models 1). side stand is lowered.
OPERATION 3. Open the ignition key-hole shutter. 4. Insert the ignition key and rotate the ignition switch to “ “ ON. 2 6. With the throttle closed, press the starter button. Release the starter button as soon as the engine starts. NOTE: The low oil pressure indicator on the dash should go off within a few seconds of the engine starting. If the light stays on, stop the engine immediately and check the engine oil level.
OPERATION 8. Allow the engine to warm up fully before riding. Do not “BLIP” the throttle (opening it and closing it rapidly) as the scooter will move forward suddenly. Do not leave the scooter unattended while the engine is warming up. Riding NOTE: After starting, allow the engine oil to circulate before riding your scooter. Allow sufficient idling time after warm or cold engine start up before applying load or revving the engine.
OPERATION The rear wheel must be locked when moving the scooter off the center stand or loss of control may result. 4 2. Stand on the left side of the scooter and push it forward and off the center stand. 4. Unlock the rear wheel by releasing the parking brake lever 4 (Xciting 500i and 500Ri models). 5. Before starting off, indicate your direction with the turn signals, and check the conditions to see if it is safe to enter traffic. Grasp the handlebars firmly with both hands.
OPERATION Excessive braking can cause either wheel to lock, reducing your control of the scooter. 6. To accelerate, open the throttle gradually; the scooter will move forward. 7. To decelerate, close throttle. 9. When approaching a corner or turn, close the throttle fully and slow the scooter down by simultaneously applying both 8. When slowing down the scooter, coordination of the throttle front and rear brakes. and front and rear brakes is important.
OPERATION When riding in wet or rainy conditions or on loose surfaces, your ability to maneuver and stop will be reduced. For your safety: • Exercise extreme caution when braking, accelerating or turning. • Ride at slower speeds and allow for extra stopping distance. • Keep the scooter as upright as possible. 11. When descending a steep grade, close the throttle fully and apply both brakes to slow the scooter .
OPERATION Parking 1. After stopping the scooter turn the ignition switch counterclockwise to the " " (OFF) position and remove the key. 3. Lock the steering (see page 17) to help prevent theft. 2. Use the center stand to support the scooter while parked. Always park your the scooter on firm, level ground to help prevent it from falling over. If you must park on an incline, aim the front of your scooter uphill and place it on the center stand.
OPERATION Break-in recommendations The first 1000 miles (1600 km) of riding are the most important in the life of your scooter . Proper break-in operation during this time will help ensure maximum life and performance from your new scooter . Proper break-in operation allows the machined surfaces to polish each other and mate smoothly . Avoid constant low speed: Operating the engine at constant low speed (light load) can cause parts to glaze and not seat in properly.
OPERATION The 1000 km (600 miles) service should be performed as outlined in the maintenance schedule section of this owner's manual. Pay particular attention to the caution and warning in maintenance schedule section. Unless you have formal training as a service technician and have access to KYMCO technical reference materials, it is strongly suggested that you have the initial service performed by a KYMCO dealer.
SECTION 4 MAINTENANCE The importance of maintenance Maintaining your scooter properly is essential for safe, economical and trouble-free riding. It will also help reduce air pollution and maximize fuel economy. To help you properly care for your scooter, the following pages in this Owner's Manual include a maintenance schedule to help you make sure your scooter is serviced at the appropriate intervals.
MAINTENANCE Maintenance schedule (Xciting 500i & 500Ri models) Perform the pre-ride inspection (see page 34) at each scheduled maintenance period. odometer reading or months, whichever comes first.
MAINTENANCE - Xciting 500i & 500Ri 59 61 60 51 52 55 55 82 62 46
MAINTENANCE - Xciting 500i & 500Ri 57 65 66 65 67 64 64 47
MAINTENANCE Maintenance schedule (Xciting 250/300i & 250/300Ri models) Perform the pre-ride inspection (see page 34) at each scheduled maintenance period. This interval should be judged by odometer reading or months, whichever comes first.
MAINTENANCE - Xciting 250/300i & 250/300Ri 59 61 60 51 52 55 82 62 49
MAINTENANCE - Xciting 250/300i & 250/300Ri 57 65 66 65 67 64 64 50
MAINTENANCE Tool kit Your scooter has a tool kit that will aid you in the maintenance Crankcase breather drain Your scooter has a drain tube that permits you to drain water of your scooter. and oil that has condensed in the air cleaner . 1 2 3 The tool kit 1 is located under the seat (to open the seat, see page 27). When you see that fluid has accumulated in the transparent drain tube 2, remove the plug 3 and drain the fluid into a suitable container. After draining, reinstall the plug.
MAINTENANCE Engine oil Engine oil recommendation Use a premium quality 4-stroke engine oil to ensure longer service life of your scooter. Only use oils that have a SJ rating per the API service classification. Engine oil viscosity - Xciting 500i or 500Ri: SAE 5W-50 Engine oil viscosity - Xciting 300i or 300Ri: SAE 15W-40 Engine oil viscosity - Xciting 250i or 250Ri: SAE 15W-40 If these viscosities are not available, select an alternative engine oil according to the chart shown below.
MAINTENANCE 3. After a few minutes, remove the oil filler cap/dipstick, wipe it clean, and reinsert the oil filler cap/dipstick without screwing it Prolonged contact with used engine oil can cause skin in. Remove the oil filler cap/dipstick. The oil level should be cancer. Although rare, this possibly exists if you handle oil between the upper and lower marks on the oil filler cap/dipon a frequent basis. Thoroughly wash your hands with soap stick. and water as soon as possible after handling used oil. 4.
MAINTENANCE 4. Reinstall the drain plug and tighten it to the specified torque. Oil drain plug torque: 18 lb-ft (25 N-m) 5. Add oil to the engine per the amounts listed below , and reinstall the oil filler/dipstick. Engine oil capacity - Xciting 500i or 500Ri: 2.1 qt (2.0 L) Engine oil capacity - Xciting 300i or 300Ri: 0.95 qt (0.9 L) Engine oil capacity - Xciting 250i or 250Ri: 0.95 qt (0.9 L) NOTE: Amounts are after draining the oil only. 6. Start the engine and let it idle for 2 - 3 minutes. 7.
MAINTENANCE Oil filter cartridge service (Xciting 500i & 500Ri models) Oil strainer screen service (Xciting 250/300i & 250/300RI models) Changing the oil filter cartridge requires a special oil filter cartridge tool and a torque wrench. If you do not have these tools 5 and the necessary technical skill, have this service performed by your KYMCO dealer. NOTE: If you did not use a torque wrench during this procedure, see your KYMCO dealer as soon as possible so 2.
MAINTENANCE 500i & 500Ri models AL 9 AT 6. Xciting 500i & 500RI models: Remove the rubber sleeve 8 by removing the clip AT. 500i & 500Ri models AK 7. Xciting 500i & 500RI models: Remove the oil filter cartridge AK with a filter wrench, and allow any residual oil to drain out. Discard the oil filter cartridge. 56 8. Xciting 500i & 500RI models: Apply a thin coat of fresh engine oil to the new oil filter cartridge’ s rubber seal AL. 9.
MAINTENANCE 10. Install the oil strainer screen, spring and oil strainer screen cap. Tighten the cap to the specified torque. Oil strainer screen cap torque: 11 lb-ft (15 N-m) Transmission fluid change 1. Place the scooter on its center stand. 500i & 500Ri models 11. Fill the crankcase with the recommended grade engine oil (see page 52). Engine oil capacity - Xciting 500i or 500Ri: 2.2 qt (2.1 L) Engine oil capacity - Xciting 300i or 300Ri: 0.95 qt (0.9 L) Engine oil capacity - Xciting 250i or 250Ri: 0.
MAINTENANCE 500i & 500Ri models 2 250/300i & 250/300Ri models 4. Fill the transmission with the recommend fluid to the capacity listed below. Transmission fluid type: SAE 90 Transmission fluid capacity Xciting 500i or 500Ri: 0.48 qt (0.48 L) Transmission fluid capacity Xciting 250i or 250Ri: 0.2 qt (0.18 L) Xciting 300i or 300Ri: 0.2 qt (0.18 L) NOTE: Amounts are after draining the fluid, only. 5. Install the transmission filler bolt with a new sealing washer and tighten it to the specified torque.
MAINTENANCE Air cleaner filter element (Xciting 500i and 500Ri models): The air cleaner filter element should be serviced at regular intervals. Service the element more often when riding in unusually wet or dusty areas. 1. Open seat (see page 27) 3. Remove the screws and air cleaner case cover 2. 3 1 2. Remove air cleaner cover 1. 4. Remove the air cleaner element 3 by pulling it out. 5. Discard the air cleaner element. 6. Install a new air cleaner element.
MAINTENANCE Air cleaner filter element Throttle operation (Xciting 250/300i & 250/300Ri models): 1. Before each ride, check for smooth throttle grip rotation from The air cleaner filter element 1 should be serviced at regular the fully open to the fully closed position at both full steering intervals by a KYMCO dealer, unless you have the proper tools, positions. service data and are technically qualified to do so. Have the element serviced more often when riding in unusually wet or dusty areas. 1 2.
MAINTENANCE Throttle free play adjustment 3 2 1 1. Slide the rubber sleeve1 back to expose the throttle cable adjuster 2. 2. Loosen the lock nut 3, then turn the adjuster to obtain the correct free play. 3. Tighten the lock nut and reinstall the sleeve. Spark plug Remove the carbon deposits from the spark plug with a small wire brush or a spark plug cleaning machine.
MAINTENANCE Coolant level inspection The reserve tank is under left floorboard. Check the coolant level through the inspection window 1 at the left side skirt while the engine is at the normal operating temperature, with the scooter in an upright position. 7 6 5 1 2 3 4 If the coolant level is below the LOWER level mark 3, remove the left floor mat 4, remove the lid screw 5, the reserve tank lid 6, and then the reserve tank cap 7 to add coolant mixture until it reaches the upper level mark 2.
MAINTENANCE Coolant replacement The coolant in your scooter should be replaced by a KYMCO dealer, unless you have the proper tools, access to service data, and are technically qualified. NOTE: Always add coolant to the reserve tank. Do not attempt to add coolant by removing the radiator cap. Removing the radiator cap while the engine is hot can cause the coolant to spray out, seriously scalding you. Always let the engine and radiator cool down before removing the radiator cap.
MAINTENANCE Front and rear suspension inspection 1. Check the fork assembly by squeezing the front brake lever and pump the fork up and down vigorously. Suspension action should be smooth, and there should be no fluid leakage. 2. Swing arm bearings should be checked by pushing hard against the side of the rear wheel while the scooter is on the center stand. Free play indicates worn bearings. 3. Carefully inspect all front and rear suspension fasteners for tightness.
MAINTENANCE Brake lever adjusters There is an adjuster on each brake lever . Each adjuster has four positions so that the released lever position can be adjusted to suit the rider's hands. Brake fluid Brake fluid level inspection With the scooter in an upright position, check the front and rear fluid level. 3 2 1 The level should be above the lower level mark.
MAINTENANCE Brake pad inspection Brake pad wear on your scooter depends upon the severity of usage, the type of riding, and road conditions (generally , the pads will wear faster on wet and dirty roads). Inspect the pads at each regular maintenance interval. Rear brake pads Check the cutout in each brake pad. The cutout should be visible indicating that brake pad is not worn down to the brake rotor. If either pad is worn to the cutout, replace both pads as a set.
MAINTENANCE Parking brake inspection Xciting 500i and 500Ri models Periodically inspect the parking brake function. Counting the number of notches that the parking brake's ratchet mechanism engages will help you determine if the parking brake requires service. Battery Your KYMCO scooter is equipped with a maintenance-free (sealed) type battery so it is not necessary to check the battery's electrolyte level or add distilled water.
MAINTENANCE Battery removal The battery is in the battery box below seat. NOTE: Always keep ignition switch OFF when servicing the battery. 1 5 2 1. Open the seat (see page 27). 2. Remove the cover screws 1 and battery cover 2. 3 4 3. Remove the battery retainer 3. 4. Disconnect the negative (-) terminal lead 4 from the battery first, then disconnect the positive (+) terminal lead 5. 5. Pull out the battery from the battery box.
. MAINTENANCE Fuses When frequent fuse failures occur, it usually indicates a short circuit or an overload in the electrical system. 2. Open the battery cover. (see page 68). BLOWN FUSE NOTE: See your KYMCO dealer for electrical system diagnosis and repair. Never use a fuse with a different rating from that specified. Serious damage to the electrical system or a fire may result, causing a dangerous loss of lights or engine power. Fuse list 30A ... CHARGE fuse protects battery charging system. 15A ...
MAINTENANCE Charge fuse (charge fuse replacement) The charge fuse is on located on the starter relay near the right side of the battery in the battery box. 2 NOTE: The charge fuse (and its spare) are rated at 30A To replace the charge fuse: 1. Open the seat (see page 27). 2. Remove the battery (see page 68). 1 4. Pull out the old fuse 2 and install a new fuse. The spare fuse is located in the battery retainer . 5. Reconnect the connector. 3. Disconnect the wire connector 1 of the relay.
MAINTENANCE Tires Failure to follow these warnings may result in an accident due to tire failure. The tires on your scooter are a crucial link between your scooter and the road. You and your passenger's personal safety are dependant upon the condition of your scooter's tires. Follow these instructions: Check tire condition and pressure, and adjust the inflation pressure before each ride. Avoid overloading your scooter.
MAINTENANCE Tire tread condition The tire's condition and type affect vehicle performance. Cuts or cracks in the tires can lead to tire failure and can lead to you losing control of your scooter W orn tires are susceptible to puncture failures and the subsequent loss of control when the tire deflates. Tire wear also affects the tire profile, changing the scooter's handling characteristics. When you replace a tire on your scooter , be sure to replace it with a tire of the size listed below .
MAINTENANCE Failure to follow this manual's instructions about tubeless tires may result in an accident due to tire failure. Tubeless tires require different service procedures than tube-type tires. Tubeless tires require a tight seal between the tire bead and wheel rim. Special tire irons and rim protectors, or a specialized tire mounting machine, must be used for removing and installing tires to prevent tire or rim damage which could result in an air leak.
MAINTENANCE Washing your scooter 1. Rinse the scooter thoroughly with cool water to remove any 4. After cleaning, rinse the scooter thoroughly with plenty of clean water. This rinsing is required to remove detergent loose dirt. residue can corrode alloy parts. 2. Clean the scooter with a sponge or soft cloth using cool water. 5. Dry the scooter and then start the engine, and let it run for Avoid directing water at muffler outlets and electrical parts. several minutes. 6.
MAINTENANCE Clean the windshield Using plenty of water, clean the windshield with a soft cloth or sponge (avoid using detergents or any kind of chemical cleaner on the windshield). Dry the windshield with a soft, clean cloth. To avoid possible scratching or other damage, use only water and a soft cloth or sponge to clean the windshield. For a dirtier windshield, use a diluted neutral detergent with a sponge and plenty of water. Make sure to rinse of f all the detergent.
MAINTENANCE STORAGE GUIDE Extended storage, such as for the winter months, requires that 4. To prevent rusting in the cylinders, perform the following: you take certain steps to reduce the effects of deterioration Remove the spark plug cap from the spark plug, and use tape from the non-use of your scooter.
MAINTENANCE Removal from storage 1. Uncover and clean the scooter. 2. Change the engine oil if more than 1 month has passed since the start of storage. 3. Charge the battery as required (use a quality charger designed for use on a maintenance-free type battery). Install the battery. 4. Drain any excess aerosol rust-inhibiting oil from the fuel tank. Fill the fuel tank with fresh gasoline. 5. Perform all the pre-ride inspection checks (see page 34).
MAINTENANCE RECORD DATE 78 MILEAGE SERVICE PERFORMED & NOTES
MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED & NOTES 79
MAINTENANCE RECORD DATE 80 MILEAGE SERVICE PERFORMED & NOTES
MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED & NOTES 81
SPECIFICATIONS - XCITING 500i & 500Ri Dimensions Overall length .......................................... 2250 mm (90 in) Overall width .......................................... 815 mm (32.6 in) Overall height .......................................... 1450 mm (58 in) Wheel base ........................................... 1570 mm (62.8 in) Weight Dry weight ............................................... 215 kg (473 lbs) Capacities Engine oil (after draining) ..................... 2.1 US qt (2.
SPECIFICATIONS - XCITING 250/300i & 250/300Ri Dimensions Overall length .......................................... 2250 mm (90 in) Overall width .......................................... 815 mm (32.6 in) Overall height .......................................... 1450 mm (58 in) Wheel base ........................................... 1570 mm (62.8 in) Weight Dry weight ............................................... 185 kg (407 lbs) Capacities Engine oil (after draining) ................... 0.95 US qt (0.
SECTION 5 ABS MODEL SUPPLEMENT Multifunction meter (for Xciting models equipped with ABS) The ABS indicator light 1 is located on the right side of the multifunction meter. This indicator light will self-check itself and the ABS system by illuminating when the ignition switch is turned on, and it turns of f shortly after the vehicle starts moving. 1 If an ABS fault is detected by the system's micro processor , the ABS indicator will illuminate and stay on until the fault is repaired.
ABS MODEL SUPPLEMENT KYMCO Anti-Lock Brake System(ABS) Introduction ABS is designed to help prevent the wheels from locking up when the brakes are applied hard while running straight. ABS automatically regulates brake force by intermittently applying and disenagaing braking force to help prevent wheel lock-up and allow for stable steering control while stopping. Brake control function is identical to that of conventional vehicle .The brake lever is used for the front brake and rear brake.
EMISSION CONTROL & WARRANTY INFORMATION Crankcase Emission Control System Your Xciting scooter’s engine is equipped with a closed crankcase system. Blow-by gases are routed back in to the combustion chamber via the intake system. This system does not allow the blow-by gases to enter the atmosphere. Exhaust Emission Control System The exhaust emissions from your Xciting scooter are controlled by engine design, factory-set fuel delivery, ignition settings, and exhaust system design.
KYMCO LIMITED WARRANTY 87
INDEX ABS Functions ..................................................... 85 ABS Indicator Light .............................................. 84 Accessories & Modifications ................................. 9 Adjustable Back-rest ........................................... 28 Air Filter Element Change ........................... 59 - 60 Battery Removal & Service ......................... 67 - 68 Brake Fluid Level Inspection ............................... 65 Brake Lever Adjustment ........................
Identification Numbers Record 1 2 3 4 1. IGNITION SWITCH KEY IDENTIFICATION NUMBER The ignition switch key identification code is stamped on tab1 supplied with the key. If you require a replacement key, you will need this code to obtain a new key from your authorized KYMCO dealer . Record the key number in the box above. 2. IGNITION SWITCH SECURITY SHUTTER KEY IDENTIFICATION NUMBER The ignition switch security shutter key identification code is stamped on the key 2.
5 Stan Perkins Road Spartanburg, SC 29307 Telephone: (888) 235-3417 FAX: (864) 327-4745 Prepared June 2008 T300-SBAOAG-US-A5
