User Guide

10-5C
IMPORTANT CHECKS AND MAINTENANCE TO BE CARRIED OUT BY THE RIDER
Check oil level ●
Check brake fluid level ●
Check brake pads for wear ●
Check lights for function ●
Check horn for function ●
Lubricate and adjust cables and nipples ●
Bleed fork legs regularly ●
Remove and clean fork dust bellows regularly ●
Clean and lubricate chain, check tension and adjust if necessary ●●
Clean air filter and filter box ●
Check tires for pressure and wear ●
Check cooling fluid level ●
Check fuel lines for leaks ●
Drain and clean float chamber ●
Check all control elements for smooth operation ●
Check brake performance ●●
Treat blank metal parts (with the exception of brake and exhaust system) ●
with wax-based anticorrosion agent
Treat ignition and steering locks and light switches with contact spray ●
Check tightness of bolts, nuts and hose clamps regularly ●
For cross-
country use
After every
cleaning
Before each
start
SUPPLEMENTARY MAINTENANCE INSTRUCTIONS FOR THE 400/520 RACING
ENGINE MODEL 2001
(ADDITIONAL ORDER FOR KTM WORKSHOP)
Hours 400 SX 400 MXC/EXC 520 SX 520 MXC/EXC
15 Small Maintenance Kit – Small Maintenance Kit –
30 Small Maintenance Kit Small Maintenance Kit Small Maintenance Kit Small Maintenance Kit
45 Small Maintenance Kit – Small Maintenance Kit –
60 Large Maintenance Kit Small Maintenance Kit Large Maintenance Kit Small Maintenance Kit
75 Small Maintenance Kit – Small Maintenance Kit –
90 Small Maintenance Kit Large Maintenance Kit Small Maintenance Kit Large Maintenance Kit
105 Small Maintenance Kit – Small Maintenance Kit –
120 Large Maintenance Kit Small Maintenance Kit Large Maintenance Kit Small Maintenance Kit
Maintenance Kit Small 400/520: 590.12.199.044
Maintenance Kit Large 400/520: 590.12.199.144
Please observe KTM TECHNICAL INFORMATION No: 0011/30/05-E !!!
Spare Part Numbers of the Maintenance Kits - Model 2001