Use & Care Guide Model No. 153.582400 153.582500 40 Gallon Tall 50 Gallon Tall Kenmore Electric Water Heater ® For potable water heating only. Not suitable for space heating. INSTALLER: Affix these instructions to or near the water heater. OWNER: Retain these instructions for future reference. ADVERTENCIA Si no puede leer o entender el inglés y necesita el manual de instrucciones en español, puede solicitarlo al 1-800-821-2017.
SAFE INSTALLATION, USE AND SERVICE Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater. Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual.
GENERAL SAFETY 3
TABLE OF CONTENTS Contents SAFE INSTALLATION, USE AND SERVICE................................................................................................................................................... 2 GENERAL SAFETY......................................................................................................................................................................................... 3 PRODUCT WARRANTY .................................................................................
PRODUCT WARRANTY KENMORE LIMITED WARRANTY 4. Damage to or failure of this appliance resulting from installation not performed by Sears authorized service agents, including installation that was not in accord with electrical, gas or plumbing codes. WITH PROOF OF SALE, the following warranty coverage applies when this water heater is correctly connected, installed, operated and maintained according to all supplied instructions.
INTRODUCTION Thank You for purchasing a Kenmore water heater. Properly installed and maintained, it should give you years of trouble free service. It is strongly suggested that this new water heater be professionally installed. Contact the local Sears Service Center or any Sears store. They will arrange for prompt, quality installation by Sears authorized contractors.
MATERIALS AND BASIC TOOLS NEEDED Materials Needed To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials, depending on your type of installation. E X PA N S I O N TA N K S F O R T H E R M A L EXPANSION CONDITIONS AVAILABLE IN 2 GALLONS , AND 5 GALLONS CAPACITY THROUGH LOCAL SEARS STORE OR SERVICE CENTER. WATER HEATER INSTALLATION KIT WITH FLEXIBLE CONNECTORS FOR 3/4” THREADED OR COPPER PLUMBING.
INSTALLATION INSTRUCTIONS Removing the Old Water Heater The water passing out of the drain valve may be extremely hot. To avoid being scalded, make sure all connections are tight and that the water flow is directed away from any person. 4. Check again to make sure the electrical supply is turned “OFF” to the water heater. Next, unplug the water heater (cord set) or disconnect the electrical supply connection from the water heater junction box. FIGURE 4 5a.
• Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the drain pan. • Water supply shut-off devices that activate based on the water pressure differential between the cold water and hot water pipes connected to the water heater. Mineral buildup or sediment may have accumulated in the old water heater. This causes the water heater to be much heavier than normal and this residue, if spilled out, could cause staining.
• The water heater and electrical supply are properly grounded. • Always reference the wiring diagram for the correct electrical connection. The complete wiring diagram can also be found on the top of the water heater near the junction box cover. • Although this water heater is equipped with “Dry-fire” protection, be sure the tank is completely filled with water, and all air is purged from the tank before making any electrical connections. See Figure 7.
Water Piping Water supply pressure should be around 50 to 60 psi and should not exceed 80 psi. If this occurs, a pressure reducing valve should be installed in the cold water inlet line. This should be placed on the supply to the entire house in order to maintain equal hot and cold water pressures. IMPORTANT: Heat cannot be applied to the water fittings on the heater as they may contain nonmetallic parts.
6. Install a discharge line from the temperature and pressure relief valve in the opening marked “T & P RELIEF VALVE”. Install as specified under “Temperature and Pressure Relief Valve”. 7. After piping has been properly connected to the water heater, open the nearest hot water faucet. Then open the cold water shut off valve and allow the tank to completely fill with water.
Filling the Water Heater bodily injury, hazard to life, or property damage, the relief valve must be allowed to discharge water in quantities should circumstances demand. If the discharge pipe is not connected to a drain or other suitable means, the water flow may cause property damage. The Discharge Pipe: • Must not be smaller in size than the outlet pipe size of the valve, or have any reducing couplings or other restrictions. • Must not be plugged or blocked.
Wiring Diagram FUSED DISCONNECT OR CIRCUIT BREAKER ON JUNCTION BOX COVER GREEN BLACK KENMORE SMART ACCESSORY PORT L1 RED RED BLACK L3 ELECTRONIC THERMOSTAT (ET) L4 T2 T4 UPPER ELEMENT BLACK - 4 WIRES TEMPERATURE SENSOR RED BLACK LOWER ELEMENT ENERGY SAVER MODULE (ESM) GROUND SCREW ELECTRICAL SERVICE GROUND BLACK - 5 WIRES BLUE BLACK - 2 WIRES YELLOW BRANCH CIRCUIT SIZING GUIDE Based on N.E.C. NFPA NO. 70 - 1999 Copper Wire Size Recommend AWG Based on Over Current WATT N.E.C.
Installation Checklist WATER HEATER LOCATION: WATER SYSTEM PIPING □ □ □ □ □ □ □ Centrally located with the water piping system. The flooring beneath the water heater must be able to support the weight of the water heater when filled with water. Located indoors and in a vertical position. Protected from freezing temperatures. Provisions made to protect the area from water damage. Suitable drain pan installed and piped to an adequate drain. Sufficient room to service the water heater.
KENMORE® SMART WATER HEATER MODULE To get started, you will need the following: This water heater is a connected-ready appliance, allowing you to remotely monitor and control it from your smartphone via the Kenmore® Smart Water Heater Module, which is sold separately. • • • • Kenmore Smart Water Heater Module WI-FI home router connected to the internet Smartphone Kenmore Smart app For more information about the Kenmore® Smart Water Heater Module, visit www.Kenmore.com/smart.
OPERATING YOUR WATER HEATER Water Temperature Regulation Water Heater Start-Up 1. 2. 3. 4. 5. 6. Carefully read and understand “Water Temperature Regulation.” If the instructions are not clear, contact a qualified service technician. Make sure the water heater has been properly installed. See the “Installation Instructions” section. Completely fill the tank with water; open faucet to allow air to purge. (See page 13.
Modes and Adjustments WATER TEMPERATURE ADJUSTMENT OPERATING MODE DESCRIPTIONS IMPORTANT: Before attempting to adjust the thermostat, read the “Water Temperature Regulation” section. If the instructions are not clear, contact a qualified service technician. The operating modes can be changed by touching the desired mode icon on the Energy Saver Module. (See below.) NOTE: All buttons on the Energy Saver Module are touch sensitive and require only a light touch to actuate.
The Electronic Thermostat IMPORTANT: The Energy Saver Module (ESM) must be removed before attempting to access the thermostat. NOTE: For the Electronic Thermostat (ET) changes to remain in effect, the Energy Saver Module (ESM) must not be reconnected. Also, read the “Water Temperature Regulation” under the “Operating Your Water Heater” section. If the instructions are not clear, contact a qualified service technician. Electrical Shock Hazard Do not remove the plastic guard from over wiring.
SERVICE AND ADJUSTMENT If you lack the necessary skills required to service this water heater properly, or if you have difficulty following the instructions, you should not proceed. Have a qualified service technician perform the maintenance of this water heater. Anode Rod Inspection FIGURE 17 Follow these steps to replace the anode: 1. Turn off power to the water heater. 2. Shut off the water supply and open a nearby hot water faucet to depressurize the water tank. 3.
5. Open the water heater drain valve and allow all of the water to drain from the tank. Flush the tank with water as needed to remove sediment. 6. Close the drain valve, refill the tank, and restart the heater as directed in this manual. CAUTION: Do not turn on power to the water heater unless it is completely filled with water. If the water heater is going to be shut down for an extended period, the drain valve should be left open.
11. Reconnect the electric power to the water heater. ELEMENT WIRING CONNECTION LOWER THERMISTOR SENSOR 12. Turn on the electrical power to the water heater. NOTE: The water heater will conduct a system diagnostic prior to operation. WIRES GROUND WIRE (GREEN) ELEMENT AND THERMISTOR SENSOR ELEMENT LOWER THERMISTOR SENSOR (MUST HAVE GOOD CONTACT WITH TANK. CHECK AFTER REPLACING ELEMENT.) SENSOR BRACKET SCREW-IN ELEMENT SPUD SCREWS FIGURE 19 5.
TROUBLESHOOTING Start Up Conditions CLOSED SYSTEM/THERMAL EXPANSION As water is heated, it expands (thermal expansion). In a closed system, the volume of water will increase. As the volume of water increases, there will be a corresponding increase in water pressure due to thermal expansion. Thermal expansion can cause premature tank failure (leakage). This type of failure is not covered under the limited warranty.
HIGH TEMPERATURE SHUT OFF SYSTEM The water heater has a high limit shut off system with a reset button located on the thermostat. Follow the resetting instructions which refer to the high limit behind the access panel. Smelly water may be eliminated or reduced in some water heater models by replacing the anode rod (s) with one of less active material, and then chlorinating the water heater tank and all hot water lines.
NOT ENOUGH OR NO HOT WATER WATER IS TOO HOT 1. Adjust the thermostat to a lower setting. See the “Temperature Regulation” and “Modes and Adjustments” sections. In a new installation, the water heater may not be properly connected. Make sure the cold water supply valve is open. Review and check piping installation. Make sure that the cold water line is connected to the cold water inlet to the water heater and the hot water line to the hot water outlet on the water heater. 2.
Diagnostic Code Chart: Energy Saver Module (ESM) Refer to the table below and on the following page. ENERGY SAVER IMPORTANT: Before attempting to adjust the thermostat, read the “Water Temperature Regulation” section on page 17. STANDARD VACATION REMOTE ACCESS ERROR CODE The Electronic Thermostat (ET) is designed so that it may control the water heater without the Energy Saver Module (ESM) being operated. See page 19.
E09 E10 E11 E12 with an alert Icon flashing. Electronic Thermostat (ET) error. 1. 2. 3. 4. E51 with an alert Icon flashing. A failure to communicate with the Electronic Thermostat (ET). 1. Turn off electrical power at the breaker, check all electrical connections, and wiring for damage. 2. Replace the Electronic Thermostat (ET). 3. Turn on electrical power at breaker. E52 with an alert Icon flashing. Energy Saver Module (ESM) is receiving the wrong data from the Electronic Thermostat (ET). 1.
Diagnostic Code Chart: Electronic Thermostat (ET) Refer to the table below and on the following page. IMPORTANT: Before attempting to adjust the thermostat, read the “Water Temperature Regulation” section on page 17. The Electronic Thermostat (ET) is designed so that it may control the water heater without the Energy Saver Module (ESM) being operated. See page 19. DIAGNOSTIC LED LIGHT (ET) DIAGNOSTIC LED Electrical Shock Hazard Do not remove the plastic guard from over wiring.
(ESM) ERROR CODE (ET) DIAGNOSTIC LED INDICATES CORRECTIVE ACTION* E06 6 FLASHES (Red) Electronic Thermostat (ET) failure (Internal processor). 1. Turn off electrical power at the breaker. Now turn on electrical power to see if error clears. If error has not cleared, replace Electronic Thermostat (ET). 2. Turn on electrical power at breaker. E07 7 FLASHES (Red) Lower thermistor sensor failure. 1. 2. 3. 4. E08 8 FLASHES (Red) Energy Saver Module (ESM) failure. 1. Turn off electrical power. 2.
Troubleshooting Chart PROBLEM NO HOT WATER INSUFFICIENT HOT WATER HIGH OPERATION COSTS POSSIBLE CAUSE(S) CORRECTIVE ACTION* 1. High temperature limit shut-down. 2. Defective sensor. 3. No power to heater. 1. Refer to “E02” of Diagnostic Code Chart- page 26. 2. Refer to “E03 or E07” of Diagnostic Code Chartpage 26. 3. Refer to “No Light” of Diagnostic Code Chart- page 28. 1. 2. 3. 4. 5. 6. 7. Defective lower element. Temperature set too low. Sediment or lime in tank. Defective Dip Tube.
LEAKAGE CHECKPOINTS Never use this water heater unless it is completely full of water. To prevent damage to the tank and heating element, the tank must be filled with water. The water must flow from the hot water faucet before turning “ON” power. A A A C B *Condensation may be seen on pipes in humid weather or pipe connections may be leaking. B Small amounts of water from the temperature-pressure relief valve may be due to thermal expansion or high water pressure in your area.
REPAIR PARTS LIST KENMORE 12 ELECTRIC WATER HEATERS MODEL NUMBERS 153.582400 153.582500 9 15 10 14 40 Gallon 50 Gallon 12 11 4 3 2 8 1 3 13 7 6 5 Model No. Key No. Part Description 153.582400 153.
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