Product Manual

Table Of Contents
4
3.0 Table of contents
Section Page
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
2.0 About this manual .......................................................................................................................................... 3
3.0 Table of contents ............................................................................................................................................ 4
4.0 Specifications ................................................................................................................................................. 5
5.0 Setup and assembly ....................................................................................................................................... 7
5.1 Shipping contents ....................................................................................................................................... 7
5.2 Tools required for assembly ....................................................................................................................... 7
5.3 Unpacking and cleanup .............................................................................................................................. 7
5.4 Installing leg set .......................................................................................................................................... 7
5.5 Tool shelf .................................................................................................................................................... 8
5.6 Guard (optional accessory) ........................................................................................................................ 8
5.7 Bed extension (optional accessory) ........................................................................................................... 8
6.0 Electrical connections .................................................................................................................................... 9
6.1 GROUNDING INSTRUCTIONS ................................................................................................................. 9
6.2 115V operation ........................................................................................................................................... 9
6.3 Extension cords ........................................................................................................................................ 10
7.0 Adjustments ................................................................................................................................................. 10
7.1 Headstock movement ............................................................................................................................... 10
7.2 Tailstock movement ................................................................................................................................. 10
7.3 Removing items from bed ........................................................................................................................ 11
7.4 Cam tightness .......................................................................................................................................... 11
7.5 Tool rest ................................................................................................................................................... 11
7.6 Tool rest extension ................................................................................................................................... 11
7.7 Locking handles ....................................................................................................................................... 12
7.8 Spindle indexing ....................................................................................................................................... 12
7.9 Spur center: Installing/removing ............................................................................................................... 12
7.10 Live center: Installing/removing .............................................................................................................. 12
7.11 Live center and cone .............................................................................................................................. 13
7.12 Spindle lock ............................................................................................................................................ 13
7.13 Face plate: Installing/removing ............................................................................................................... 13
7.14 Checking center alignment ..................................................................................................................... 13
7.15 Speed Change ....................................................................................................................................... 13
8.0 Operating controls ........................................................................................................................................ 14
9.0 Operation ..................................................................................................................................................... 15
9.1 Inspection ................................................................................................................................................. 15
9.2 Turning Tools ........................................................................................................................................... 15
9.3 Spindle Turning ........................................................................................................................................ 15
9.4 Stock Selection ......................................................................................................................................... 16
9.5 Cutting Techniques .................................................................................................................................. 17
9.6 Face Plate and Bowl Turning ................................................................................................................... 18
9.7 Bowl Turning Techniques ......................................................................................................................... 19
10.0 Maintenance ............................................................................................................................................... 21
10.1 General procedures ................................................................................................................................ 21
10.2 Pulley and belt alignment ....................................................................................................................... 21
10.3 Pulley and belt replacement ................................................................................................................... 21
11.0 Troubleshooting JWL-1640EVS Lathe ....................................................................................................... 22
12.0 Recommended Lathe Speeds (per diameter of workpiece) ....................................................................... 23
13.0 Optional accessories .................................................................................................................................. 23
14.0 Replacement Parts ..................................................................................................................................... 24
14.1.1 JWL-1640EVS Headstock Assembly – Exploded View ...................................................................... 24
14.1.2 JWL-1640EVS Headstock Assembly – Parts List ............................................................................... 25
14.2.1 JWL-1640EVS Controller Assembly – Exploded View ........................................................................ 27
14.2.2 JWL-1640EVS Controller Assembly – Parts List ................................................................................. 27
14.3.1 JWL-1640EVS Bed and Stand Assemblies – Exploded View ............................................................. 28
14.3.2 JWL-1640EVS Bed and Stand Assembly – Parts List ........................................................................ 29
14.4.1 JWL-1640EVS Extension Bed Assembly (OPTIONAL) – Exploded View ........................................... 30
14.4.2 JWL-1640EVS Extension Bed Assembly (OPTIONAL) – Parts List .................................................. 30
14.5.1 JWL-1640EVS Guard Assembly (OPTIONAL) – Exploded View ........................................................ 31
14.5.2 JWL-1640EVS Guard Assembly (OPTIONAL) – Parts List ................................................................. 31
15.0 Electrical Connections for JWL-1640EVS .................................................................................................. 32
16.0 Warranty and Service ................................................................................................................................. 33