Use and Care Manual
Table Of Contents
- L-100 Series Hand Chain Hoists
- 1.0 IMPORTANT SAFETY INSTRUCTIONS
- 2.0 Table of Contents
- 3.0 Introduction
- 4.0 Specifications
- 5.0 Using the Chain Hoist
- 6.0 Hand Chain – Cutting and Installing
- 7.0 Load Chain and Bottom Hook
- 7.1 Load Chain Inspection (all models)
- 7.2 Load Chain Removal (all models)
- 7.3 Attaching Load Chain to Load Chain Sprocket (all models)
- 7.4 Load Chain and Bottom Hook Installation
- 7.5 Chain Installation: 0.5- to 2-Ton Hoists
- 7.6 Chain Installation: 3- to 5-Ton Hoists
- 7.7 Chain Installation: 10- to 20-Ton Hoists
- 8.0 Overload Protection
- 9.0 Inspection and Maintenance
- 10.0 Load Limits
- 11.0 Troubleshooting JET® Manual Chain Hoists
- 12.0 Timing Marks for Gear Replacement
- 13.0 Replacement Parts
- 13.1.1 L-100 Chain Hoist Parts Breakdown
- 13.1.2 Parts List: L100-25 Chain Hoist (0.25 Ton)
- 13.1.3 Parts List: L100-50 Chain Hoist (0.5 Ton)
- 13.1.4 Parts List – L100-100 Chain Hoist (1 Ton)
- 13.1.5 Parts List – L100-150 Chain Hoist (1.5 Ton)
- 13.1.6 Parts List – L100-200 Chain Hoist (2 Ton)
- 13.1.7 Parts List – L100-300 Chain Hoist (3.0 Ton)
- 13.1.8 Parts List – L100-500 Chain Hoist (5 Ton)
- 13.1.9 Parts List – L100-1000 Chain Hoist (10 Ton)
- 13.1.10 Parts List – L100-1500 Chain Hoist (15 Ton)
- 13.1.11 Parts List – L100-2000 Chain Hoist (20 Ton)
- 14.0 Warranty and Service
32
Parts List: L100-1000 Chain Hoist (10 Ton)
Index No. Part No. Description Size Qty
19 .............. L100-500-19-1 ........... Disc Hub .................................................................. ...................................... 1
20 .............. L100-500-20-1 ........... Wheel Side Plate Assembly..................................... ...................................... 1
.................. .................................. Wheel Side Plate ..................................................... ...................................... 1
.................. .................................. Stay Bolt .................................................................. ...................................... 3
.................. .................................. Pawl Pin ................................................................... ...................................... 2
.................. .................................. Brake Cover ............................................................. ...................................... 1
.................. .................................. Double Seal Ball Bearing ......................................... d35xD62x14 mm ........... 1
21 .............. L100-500-21 .............. Double Seal Ball Bearing ......................................... d35xD62x14 mm ........... 1
21A ............ L100-500-21 .............. Double Seal Ball Bearing ......................................... d35xD62x14 mm ........... 1
21B ............ L100-500-21B ........... Double Seal Ball Bearing ......................................... d12xD32x10 mm ........... 1
22 .............. L100-500-22 .............. Gear Side Plate Assembly ....................................... ...................................... 1
.................. .................................. Gear Side Plate ....................................................... ...................................... 1
.................. .................................. Bushing .................................................................... ...................................... 2
.................. .................................. Double Seal Ball Bearing ......................................... d35xD62x14 mm ........... 1
23 .............. L100-500-23 .............. Load Gear ................................................................ ...................................... 1
24 .............. L100-500-24-1 ........... Drive Shaft ............................................................... ...................................... 1
25 .............. L100-500-25G ........... Gear Case Assembly ............................................... ...................................... 1
.................. .................................. Gear Case ............................................................... ...................................... 1
.................. .................................. Bushing .................................................................... ...................................... 2
.................. .................................. Double Seal Bearing ................................................ d12xD32x10 mm ........... 1
26 .............. F002118 .................... Lock Washer ............................................................ M12 ............................... 3
26A ............ F002114 .................... Lock Washer ............................................................ M8 ................................. 3
27 .............. F001756 .................... Lock Nut................................................................... M12 ............................... 3
27A ............ F001754 .................... Lock Nut................................................................... M8 ................................. 3
28 .............. L100-100-28 .............. Rivet......................................................................... 3x6 mm ......................... 4
29 .............. LM000027 ................. Name Plate, L100-1000 ........................................... ...................................... 1
29 .............. LM000028 ................. Name Plate, L100-1000 with overload .................... ...................................... 1
30 .............. L100-500-30 .............. Spur Gear Assembly................................................ ...................................... 2
.................. .................................. Spur Gear ................................................................ ...................................... 2
.................. .................................. Pinion Gear .............................................................. ...................................... 2
31 .............. L100-500-31 .............. Load Sheave ........................................................... ...................................... 1
31A ............ L100-500-31A ........... C-Clip ....................................................................... 24 mm ........................... 1
31B ............ L100-500-31B ........... Needle Bearing ........................................................ 17x24x15 mm ............... 1
32 .............. L100-500-32 .............. Guide Roller ............................................................. ...................................... 2
33 .............. L100-500-33 .............. Stripper .................................................................... ...................................... 1
34 .............. L100-500-34 .............. Chain Anchor Plate .................................................. ...................................... 1
35 .............. L100-500-35 .............. Chain Anchor Pin ..................................................... ...................................... 1
36 .............. L100-500-36 .............. Split Pin.................................................................... 2x18 mm ....................... 1
37 .............. L100-500-37 .............. Load Chain – specify length .................................... 9x27 mm ....................... 1
38 .............. L100-1000-38 ............ Top Hook Pin ........................................................... ...................................... 1
39 .............. F001756 .................... Lock Nut................................................................... M12 ............................... 1
40 .............. F005454 .................... Socket Head Cap Screw ......................................... M12x40 ......................... 2
40A ............ F005455 .................... Socket Head Cap Screw ......................................... M12x45 ......................... 3
41 .............. F003084 .................... Hex Nut .................................................................... M12 ............................... 5
41A ............ F002646 .................... Flat Washer ............................................................. M12 ............................... 5
42 .............. L100-500-42 .............. Idle Shaft ................................................................. ...................................... 1
43 .............. L100-500-43 .............. Idle Sheave .............................................................. ...................................... 1
44 .............. L100-1000-44 ............ Hook Collar Assembly ............................................. ...................................... 2
.................. .................................. Steel Ball.................................................................. .................................... 52
.................. .................................. Set Screw ................................................................ M12 ............................... 2
47 .............. L100-500-47 .............. Snap Ring ................................................................ 32 mm ........................... 1
48 .............. L100-500-48G ........... Dust Cover ............................................................... ...................................... 1
Note: When ordering replacement chain (Index #12, #37), specify length.