Use and Care Manual
Table Of Contents
- L-100 Series Hand Chain Hoists
- 1.0 IMPORTANT SAFETY INSTRUCTIONS
- 2.0 Table of Contents
- 3.0 Introduction
- 4.0 Specifications
- 5.0 Using the Chain Hoist
- 6.0 Hand Chain – Cutting and Installing
- 7.0 Load Chain and Bottom Hook
- 7.1 Load Chain Inspection (all models)
- 7.2 Load Chain Removal (all models)
- 7.3 Attaching Load Chain to Load Chain Sprocket (all models)
- 7.4 Load Chain and Bottom Hook Installation
- 7.5 Chain Installation: 0.5- to 2-Ton Hoists
- 7.6 Chain Installation: 3- to 5-Ton Hoists
- 7.7 Chain Installation: 10- to 20-Ton Hoists
- 8.0 Overload Protection
- 9.0 Inspection and Maintenance
- 10.0 Load Limits
- 11.0 Troubleshooting JET® Manual Chain Hoists
- 12.0 Timing Marks for Gear Replacement
- 13.0 Replacement Parts
- 13.1.1 L-100 Chain Hoist Parts Breakdown
- 13.1.2 Parts List: L100-25 Chain Hoist (0.25 Ton)
- 13.1.3 Parts List: L100-50 Chain Hoist (0.5 Ton)
- 13.1.4 Parts List – L100-100 Chain Hoist (1 Ton)
- 13.1.5 Parts List – L100-150 Chain Hoist (1.5 Ton)
- 13.1.6 Parts List – L100-200 Chain Hoist (2 Ton)
- 13.1.7 Parts List – L100-300 Chain Hoist (3.0 Ton)
- 13.1.8 Parts List – L100-500 Chain Hoist (5 Ton)
- 13.1.9 Parts List – L100-1000 Chain Hoist (10 Ton)
- 13.1.10 Parts List – L100-1500 Chain Hoist (15 Ton)
- 13.1.11 Parts List – L100-2000 Chain Hoist (20 Ton)
- 14.0 Warranty and Service
29
13.1.8 Parts List – L100-500 Chain Hoist (5 Ton)
Parts listed under each assembly are parts that make up that assembly (sold as an assembly only).
Index No. Part No. Description Size Qty
1 ................ L100-500-1 ................ Top Hook Assembly................................................. ...................................... 1
.................. .................................. Top Hook ................................................................. ...................................... 1
.................. .................................. Safety Latch ............................................................. ...................................... 1
.................. .................................. Double Spring .......................................................... ...................................... 1
.................. .................................. Socket Head Cap Screw ......................................... M5x30 ........................... 1
.................. .................................. Lock Nut................................................................... M5 ................................. 1
.................. .................................. Top Hook Holder...................................................... ...................................... 1
.................. .................................. Rivet......................................................................... 10x32 mm ..................... 2
2 ................ L100-500-2 ................ Safety Latch Assembly ............................................ ...................................... 2
.................. .................................. Safety Latch ............................................................. ...................................... 2
.................. .................................. Double Spring .......................................................... ...................................... 2
.................. .................................. Socket Head Cap Screw ......................................... M5x30 ........................... 2
.................. .................................. Lock Nut................................................................... M5 ................................. 2
3 ................ L100-500-3 ................ Top Hook Shaft ........................................................ ...................................... 1
4 ................ L100-500-4 ................ Split Pin.................................................................... 2.5x22 mm .................... 1
5 ................ L100-500-5 ................ Bottom Hook Assembly ........................................... ...................................... 1
.................. .................................. Bottom Hook ............................................................ ...................................... 1
.................. .................................. Safety Latch ............................................................. ...................................... 1
.................. .................................. Double Spring .......................................................... ...................................... 1
.................. .................................. Socket Head Cap Screw ......................................... M5x30 ........................... 1
.................. .................................. Lock Nut................................................................... M5 ................................. 1
.................. .................................. Idle Shaft ................................................................. ...................................... 1
.................. .................................. Idle Sheave .............................................................. ...................................... 1
.................. .................................. Socket Head Cap Screw ......................................... M10x30 ......................... 3
.................. .................................. Lock Nut................................................................... M10 ............................... 3
.................. .................................. Bottom Hook Holder ................................................ ...................................... 1
8 ................ L100-500-8G ............. Hand Wheel Cover Assembly .................................. ...................................... 1
.................. .................................. Hand Wheel Cover .................................................. ...................................... 1
.................. .................................. Hand Chain Guide ................................................... ...................................... 2
8A .............. L100-50-8A ............... Warning Label ......................................................... ...................................... 1
9 ................ L100-100-9-1 ............. Wheel Stopper ......................................................... M8 ................................. 1
10 .............. L100-100-10-1 ........... Wheel Washer ......................................................... ...................................... 1
12 .............. L100-100-12 .............. Hand Chain – specify length .................................... 5x25 mm ....................... 1
13 .............. L100-100-13 .............. Hand Chain Connecting Link ................................... ...................................... 1
14 .............. L100-500-14-1 ........... Hand Chain Wheel .................................................. ...................................... 1
14L ............ L100-500WO-14-1L .. Overload Limiter Assembly ...................................... ...................................... 1
.................. .................................. Overload Limiter Knob ............................................. ...................................... 1
.................. .................................. Brake Disc ............................................................... ...................................... 2
.................. .................................. Hand Chain Wheel .................................................. ...................................... 1
.................. .................................. Bushing in Hand Chain Wheel ................................. ...................................... 1
.................. .................................. Disc Spring Plate ..................................................... ...................................... 1
.................. .................................. Disc Spring .............................................................. ...................................... 1
.................. .................................. Disc Spring Stopper ................................................. ...................................... 1
.................. .................................. Lock Nut................................................................... ...................................... 1
15 .............. L100-100-15 .............. Snap Ring ................................................................ 10 mm ........................... 2
16 .............. L100-100-16 .............. Pawl ......................................................................... ...................................... 2
17 .............. L100-100-17 .............. Pawl Spring.............................................................. ...................................... 2
18 .............. L100-500-18-1 ........... Ratchet Disc Assembly ............................................ ...................................... 1
.................. .................................. Ratchet Disc ............................................................ ...................................... 1
.................. .................................. Ratchet Bushing ...................................................... ...................................... 1
19 .............. L100-500-19-1 ........... Disc Hub .................................................................. ...................................... 1
20 .............. L100-500-20-1 ........... Wheel Side Plate Assembly..................................... ...................................... 1
.................. .................................. Wheel Side Plate ..................................................... ...................................... 1
.................. .................................. Stay Bolt .................................................................. ...................................... 3
.................. .................................. Pawl Pin ................................................................... ...................................... 2
.................. .................................. Brake Cover ............................................................. ...................................... 1
.................. .................................. Double Seal Ball Bearing ......................................... d35xD62x14 mm ........... 1
21 .............. L100-500-21 .............. Double Seal Ball Bearing ......................................... d35xD62x14 mm ........... 1