Instructions / Assembly

INSTALLATION INSTRUCTIONS
for Pre-Hung Exterior Entry Doors (JII106)
4
6. Forcontinuous
slab, cut across the
folding line.
7. Fold the three back
sides up to make a
3-sidedbox,and,for
step-down landings,
fold the front ap
down.
INSTALL SILL PAN
1. Set the sill pan
in the rough
opening, aligning
the front edge (for
continuous slab) or
folded down edge
(for step down) with
the exterior of the
rough opening.
2. Markalineacross
the front and back
of the sill pan.
3. Applythree3/8"
beads of sealant
between the lines.
4. Place the sill pan in
the rough opening.
Firmly press the sill
pan into the sealant
withaJ-roller.
A sill pan can be ordered with some products (check with a salesperson),
found in building supply stores or online (search “sill pan”), or
fabricated on the jobsite (details below) with the proper tools and
materials.
JOBSITE FABRICATED SILL PAN
1. Cut a piece of
sheet material to
the length shown.
2. Lightlycrease
foldinglines1/2"
in from the two
short sides and one
long side.
3. Measurethe
distance from the
back of the trim to
the interior edge
of the frame and
add9/16".
4. Take this distance
from the back
edge and lightly
crease a folding
line across the
sheet material.
5. For step-down
landings,cut1/2"
in at this line on
both sides of the
sheet material.
INSTALL SILL PAN
3
Frame
width
+9/16"
Folding Line
Length of rough opening sill plus 1"
1/2"
1/2"
Measure
frame
width
Interior
Continuous slab
Step-down
Fold sides and back up
Fold corner
forward
Fold front
ap down
•Determinepriorto
installation what the
actual nish oor
height will be and
adjust the rough
opening if needed
to accommodate a
taller unit height.
Most doors use a
13/8"high
threshold which
provides adequate
clearance in most
applications. This
ensures that the
door does not drag
on interior oors
after installation.
2
INSPECT ROUGH OPENING
A
B
D
C
E
Verify Square, Level, and Plumb
•Verify the door is 1" narrower and 3/4"shorter (1/2" each smaller if code
requires)thantheroughopeningwidth/height.90-minuteredoors
should be 1 1/4" narrower and 5/8" shorter.
•Verifytheroughopeningissquare.The(A)and(B)measurements
should be the same. Maximum allowable deviation from square is
1/4".
•Verifytheroughopeningislevelandplumb(C).Themaximum
allowable deviation is 1/8".
•Theroughopeningsillmustnotbecrownedorsagged(D).
•Theexteriorfaceoftheroughopeningmustbeinasingleplane(E)
with less than 1/8" twist from corner to corner.
•Minimumdoublestudsshouldbeusedatallwoodframedrough
openings.
•Theheadermustbesupportedbytrimmerstuds.
Sealant