Slugger 2x2 ™ ™ Slugger Portable Magnetic Drilling Machine OPERATOR’S MANUAL WARNING! before use, be sure everyone using this machine reads and understands all safety and operating instructions in this manual.
Slugger ™ Portable Magnetic Drilling Machine Congratulations on your purchase of a Slugger™ portable magnetic drilling machine. Slugger drilling machines are designed to deliver fast, efficient hole drilling performance in portable applications. Please take a moment to complete and mail your product warranty registration card. Doing so will validate your machine’s warranty period and ensure prompt service if needed. Thank you for selecting a Slugger product from Jancy Engineering Inc..
important safety instructions WARNING! when using electric tools, basic safety precautions should always be followed to reduce risk of fire, electric shock and personal injury. READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE. 1. Keep Work Area Clean • Cluttered areas and benches invite injuries. 2. Consider Work Area Environment • Do not expose power tools to rain. • Do not use power tools in damp or wet locations. • Keep work area well lit. • Do not use tool in presence of flammable liquids or gases.
important safety instructions 13. Maintain Tools With Care • Keep tools sharp and clean for better and safer performance. • Follow instructions for lubricating and changing accessories. • Inspect tool cords periodically and if damaged, have repaired by authorized service facility. • Inspect extension cords periodically and replace if damaged. • Keep handles dry, clean, and free from oil and grease. 14.
special instructions 1. If you require an additional manual, please contact Jancy Engineering at (563) 391-1300 for a FREE copy. 2. Never place hands, fingers, gloves or clothing near cutting area or rotating machine parts. 3. Always disconnect machine from power source before changing cutters, clearing chips, refilling lubricant or performing adjustments. 4. Keep all safety features functioning and working properly. 5.
grounding instructions WARNING! Improperly connecting the grounding wire can result in electrical shock. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with tool. Never remove the grounding prong from the plug. If the cord or plug is damaged, have it repaired before using. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.
operating instructions (before you begin ) Remove all contents from packaging and inspect to ensure no damage was incurred during shipping. Your 2x2 package should include the following: description # LIT102B 06958 0070342 0151255 70587 70588 058112 0151219 07018 06798 07517 06814 07504 0151511 16001 16002 16003 16004 part operator’s manual shunt instructions warranty card 2.
before the cut 1. Select correct pilot pin and place in cutter shank from the rear, align flats on cutter shank with arbor body set screws, insert cutter into arbor body. 2. Tighten set screws securely on cutter shank flats. NOTE: Set screws should be recessed in arbor body when tight. 3. The surface you are working on should be clean and flat, free from rust, scale, dirt and chips. 4. Fill coolant reservoir with a water-soluble coolant. 5.
basic troubleshooting 1. Magnetic base not holding securely • Material is too thin to engage magnet. • Surface of material being drilled must be free of chips, debris, rust and mill scale. • Does size of cutter exceed machine’s rated capacity? • Check magnet face for unevenness, nicks and burrs. • Is welding equipment connected to material being drilled? 2. Drill motor running, arbor and spindle not turning • Possible sheared spindle key. 3.
regular maintenance 1. The motor slide may require adjustment after machine has been in service. Loosen jam nuts using provided wrench. Using feed handles, position motor/slide assembly in the full up position. Using supplied hex key, equally turn adjustment screws clockwise to increase slide tension or counterclockwise to decrease slide tension. Do not over tighten adjustment screws. Excessive slide tension can damage the machine.
machine parts list 102 101 109 708 705 110 705 704 402 703 704 706 703 403 712 702 701 711 709. 2 106 709. 5 709. 1 709. 3 404 107 401 709. 6 709. 7 108 707 105 408 406 104 406 709. 4 704 001 710 103 Rev. REV.C.
machine parts list 910 906 900. 10 905 900. 06 904.5 611 904.1 900. 05 904.2 900. 04 904.5 614 904.3 905 900. 05 900. 01 900. 08 901 908 900. 03 300 900. 02 903 900. 07 900.
motor parts REV.
motor parts list item description 1 retaining ring, internal 55w 8 spindle 9 key, square 6 x 6 x 15 10 bearing, 6006 11 retaining ring, external 30z 12 seal, spindle 28 x 47 x 7 14 bearing, 6005 15 gear case 18 shcs, m5 x 30 19 washer, split m5 20 shift fork 21 shift pin 23 shift lever 24 spring 25 shift collar 26 washer, internal m5 27 shcs, m5 x 35 28 tag, shift 29 crphms, m3 x 5 30 bearing, needle rhna 081210 31 washer, thrust 8, 1 32 gearshaft, 12t/20t 33 key, woodruff 3 x 3.
wiring diagrams Rev.
other available slugger drills description model usa5 120v usa5 240v jm101 120v jm101 240v jm101 120v with 3/8" slide bar feed handle 2 x 2 120v 2 x 2 240v 4 x 4 120v 4 x 4 240v magforce 120v magforce 240v # max diameter capacity depth 18066 18080 19020 19024 19021 2-3/8" 2-3/8" 1-3/8" 1-3/8" 1-3/8" 3" 3" 2" 2" 2" 17980 17982 17985 17987 06920 06921 2" 2" 4" 4" 1-3/8" 1-3/8" 2" 2" 3" 3" 2" 2" your distributor Tel · 563.391.1300 or Fax · 563.391.
