Wiring Diagrams
Table Of Contents
- toc
- Table of Contents
- INSTRUCTIONS AND CHARTS (Chapter 2)
- 2.1. Abbreviations, p. 1
- 2.2. Acronyms, p. 2
- 2.3. Circuit Diagram Instructions, p. 3
- 2.4. Circuit Number Identification and Color, p. 4
- 2.5. Circuit Number Identification and Color (Cont.), p. 5
- 2.6. Circuit Number Identification and Color (Cont.), p. 6
- 2.7. Lamp Bulb Chart, p. 7
- 2.8. Relay Function and Wiring Diagram, p. 8
- 2.9. Schematic Symbol Chart, p. 9
- 2.10. Schematic Symbol Chart (Cont.), p. 10
- 2.11. Schematic Symbol Chart (Cont.), p. 11
- 2.12. Schematic Symbol Chart (Cont.), p. 12
- 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYS
- 3.1. Battery Feed, Dual, p. 1
- 3.2. Ignition Feed – Standard, Theft Deterrent, Remote Start / S
- 3.3. J708 Data Link – Public Effects, p. 3
- 3.4. J1708 Data Link – Private with Power Window and Lock, p. 4
- 3.5. J1939 Data Link, p. 5
- 3.6. Ground – IP, p. 6
- 3.7. Zero Volt Reference, p. 7
- 3.8. Battery Feed, Single, p. 8
- 3.9. J1939 Data Link – V8 Engine, p. 9
- 3.10. J1939 Data Link – V8 Engine with Allison WTEC, p. 9A
- 3.11. J1939 Data Link – V8 Engine with Allison LCT with In-Cab T
- 3.12. Accessory Feed, p. 10
- 3.13. J1939 Data Link – with Options, p. 11
- 3.14. Ignition Feed – Relay 1, p. 12
- 3.15. Intentionally Left Blank, p. 13
- 3.16. Ignition Feed – Relay 3, p. 14
- 3.17. Battery Feed, Dual, p. 15
- 3.18. Battery Feed, Dual (Cont.), p. 16
- 3.19. Battery Feed, Single, p. 17
- 3.20. Intentionally Left Blank, p. 18
- 3.21. Ground – Seat and Seat Belt Sensor, p. 19
- 3.22. Ground – IP, p. 20
- 3.23. Ground – IP (Cont.), P. 21
- 3.24. Ground – IP (Cont.), P. 22
- 3.25. Ground – Chassis, p. 23
- 3.26. Ground – IP, P. 24
- 3.27. Ground – IP (Cont.), P. 25
- 3.28. Ground – Chassis, P. 26
- 3.29. Intentionally Left Blank, P. 27
- 3.30. Ground – Trailer Socket and Fuel Pump, P. 28
- CAB ACCESSORIES (Chapter 4)
- 4.1. Cigar Lighter and Power Feed, p. 1
- 4.2. Cigar Lighter and Power Feed (Cont.), p. 2
- 4.3. Compass Display, p. 3
- 4.4. Front Door Windows and Locks (Power), p. 4
- 4.5. Front Door Windows and Locks (Power) For Crew, p. 5
- 4.6. Horn – Electric and Air, p. 6
- 4.7. Mirrors (Heated, Lighted & Power), p. 7
- 4.8. 2 – Way Radio, p. 8
- 4.9. Intentionally Left Blank, p. 9
- 4.10. Self Contained Air Seat, p. 10
- 4.11. Radio (Entertainment) Speakers – with 16 Way Connector, p.
- 4.12. Radio (Entertainment) Speakers – with 12 Way Connector, p.
- 4.13. Radio (Entertainment), Speakers – with 16 Way Connector (C
- 4.14. Intentionally Left Blank, p. 13
- 4.15. Intentionally Left Blank, p. 14
- 4.16. Intentionally Left Blank, p. 15
- 4.17. Intentionally Left Blank, p. 16
- 4.18. Roof Aux Load, p. 17
- 4.19. Intentionally Left Blank, p. 18
- 4.20. Intentionally Left Blank, p. 19
- 4.21. Intentionally Left Blank, p. 20
- 4.22. Mirrors (Heated, Lighted & Power) , p. 21
- 4.23. CB Power Radio, P. 22
- 4.24. Back-Up Camera, p. 23
- 4.25. Heated Seats, p. 24
- 4.26. Switch Pack Optional Gauge Pack, p. 25
- 4.27. Windshield Wiper, p. 26
- 4.28. Seat Belt and Seat Sensor, p. 27
- 4.29. Seat Belt and Seat Sensor (Cont.), p. 28
- 4.30. Seat Belt and Seat Sensor (Cont.), p. 29
- 4.31. Seat Belt and Seat Sensor (Cont.), p. 30
- 12V CHARGING AND CRANKING SYSTEM (Chapter 5)
- FANS AND ENGINE ACCESSORIES (Chapter 6)
- ELECTRONIC ENGINES (Chapter 7)
- 7.1. Electronic Engine Controls – V8 Engine, p. 1
- 7.2. Electronic Engine Controls – V8 Engine (Cont.), p. 2
- 7.3. Electronic Engine Controls – V8 Engine (Cont.), p. 3
- 7.4. Electronic Engine Controls – V8 Engine (Cont.), p. 3
- 7.5. Electronic Engine Controls – V8 Engine (Cont.), P. 4
- 7.6. Electronic Engine Controls – V8 Engine Cruise Controls, p.
- GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (Chapter 8)
- 8.1. Brake Switch and Park Brake Switch, p. 1
- 8.2. Gauges and Warning Lights – Ammeter, p. 2
- 8.3. Intentionally Left Blank, p. 3
- 8.4. Air Pressure Input Circuit, p. 4
- 8.5. IP Gauges and Warning Lights – Gauge Cluster, p. 5
- 8.6. IP / Gauges, p. 6
- 8.7. Warning Lights List, p. 7
- 8.8. Warning Lights Controlling by Engine, Transmission, ABS Con
- 8.9. Engine Oil Press & Temp, Speedometer, Tach, Voltmeter & Wat
- 8.10. Fuel Gauge Circuitry (Single Tank and Dual Tank), p. 10
- LIGHTS (Chapter 9)
- 9.1. Back-Up – with Allison Transmission, p. 1
- 9.2. Light System – Clearance, Marker, Park, Tail, Turn & Stop L
- 9.3. Light System – Clearance, Marker, Park, Tail, Turn & Stop L
- 9.4. Light System, Fog Light, p. 4
- 9.5. Headlights, p. 5
- 9.6. Panel Lights, p. 6
- 9.7. Intentionally Left Blank, p. 7
- 9.8. Light System – Clearance, Marker, Park, Tail, Turn & Stop L
- 9.9. Light System – Clearance, Marker, Park, Tail, Turn & Stop L
- 9.10. Aux Headlights, Snowplow Lights, p. 10
- 9.11. Aux Headlights, Snowplow Lights (Cont.), p. 11
- 9.12. Dome Light System, p. 12
- 9.13. Clearance and Marker Light, p. 13
- CHASSIS ACCESSORIES (Chapter 10)
- 10.1. TRW ABS Brakes, p. 1
- 10.2. TRW ABS Brakes (Cont.), p. 2
- 10.3. TRW ABS Brakes (Cont.), p. 3
- 10.4. Body Builder and Trailer – Turn, Markers and Stop , p. 4
- 10.5. Body Builder and Trailer – Turn, Markers and Stop (Cont.),
- 10.6. Body Builder ACC Feed Wiring, p. 6
- 10.7. Body Builder Connections, p. 7
- 10.8. Intentionally Left Blank, p. 8
- 10.9. Remote Power Module – Cab Mounted, p. 9
- 10.10. Remote Power Module – Cab Mounted (Cont.), p. 9A
- 10.11. Fuel / Heater Relay, p. 10
- 10.12. Electric Trailer Brake, p. 11
- 10.13. Hour Meter – PTO, p. 12
- 10.14. Air dryer and Heated Drain Valve, p. 13
- 10.15. Remote Start / Stop, p. 14
- 10.16. Intentionally Left Blank, p. 15
- 10.17. Wheelchair Lift Interlock, p. 16
- 10.18. Wheelchair Lift Interlock (Cont.), p. 16A
- 10.19. Aux Inputs and Drivers, p. 17
- 10.20. Aux and Power Source, p. 17A
- 10.21. Transfer Case Effects, p. 18
- 10.22. Fuel Transfer Pump, p. 19
- 10.23. Trailer Socket – EOF, p. 20
- 10.24. Body Builder & Trailer Socket – BOC & EOF, p. 21
- 10.25. Aux Trailer Circuit, p. 22
- 10.26. Transfer Case Effects with Controls for One Lift Axle, p.
- 10.27. Intentionally Left Blank, p. 24
- 10.28. Intentionally Left Blank, p. 25
- 10.29. Intentionally Left Blank, p. 26
- 10.30. Air Horn, p. 27
- 10.31. Air Solenoid 4-Pack, p. 28
- 10.32. Air Solenoid 8-Pack, p. 29
- TRANSMISSION (Chapter 11)
- 11.1. Allison Gen 4 1/2000 Transmission, p. 1
- 11.2. Allison Gen 4 1/2000 Transmission (Cont.), p. 2
- 11.3. Allison Gen 1/2000 Transmission, p. 3
- 11.4. Transmission Allison MD (WTEC), p. 4
- 11.5. Allison Transmission 1/2000 with In-Cab TCM, p. 5
- 11.6. Shifter Interlock Effects, p. 6
- 11.7. Shifter Interlock Effect (Cont.), p. 7
- 11.8. Allison WTEC Transmission Gen 8, p. 8
- 11.9. WTEC GEN 4 Transmission, p. 9
- 11.10. WTEC GEN 4 Transmission (Cont.), p. 10
- 11.11. Transmission Retarder Controls Wiring with MD Transmissio
- AIR CONDITIONING (Chapter 12)
- CONNECTOR BODY COMPOSITES (Chapter 13)
- 13.1. Connector Body Composites (71 / 72 / 254F / 254M / 400), p
- 13.2. Connector Body Composites (421 / 422 / 422F / 423), p. 2
- 13.3. Connector Body Composites (424 / 828 / 1008FA), p. 2A
- 13.4. Connector Body Composites (1010), p. 3
- 13.5. Connector Body Composites (1011), p. 4
- 13.6. Connector Body Composites (1012), p. 5
- 13.7. Connector Body Composites (1013), p. 6
- 13.8. Connector Body Composites (1014), p. 7
- 13.9. Connector Body Composites (1015), p. 8
- 13.10. Connector Body Composites (1016), p. 9
- 13.11. Connector Body Composites (1017), p. 10
- 13.12. Connector Body Composites (1018), p. 11
- 13.13. Connector Body Composites (1019), p. 12
- 13.14. Connector Body Composites (1020), p. 13
- 13.15. Connector Body Composites (1025 / 1026), p. 14
- 13.16. Connector Body Composites (1100 / 1100MA / 1101 / 1101A),
- 13.17. Connector Body Composites (1106 / 1107), p. 16
- 13.18. Connector Body Composites (1110 / 1200 / 1210 / 1220), p.
- 13.19. Connector Body Composites (1300 / 1301 / 1500 / 1501), p.
- 13.20. Connector Body Composites (1501 / 1502 / 1503), p. 18A
- 13.21. Connector Body Composites (1512 / 1600), p. 19
- 13.22. Connector Body Composites (1601), p. 20
- 13.23. Connector Body Composites (1602), p. 21
- 13.24. Connector Body Composites (1603 / 1604 / 1623 / 1625), p.
- 13.25. Connector Body Composites (1626 / 1657 / 1650 / 1660 / 16
- 13.26. Connector Body Composites (1700), p. 24
- 13.27. Connector Body Composites (1700), p. 25
- 13.28. Connector Body Composites (1700), p. 26
- 13.29. Connector Body Composites (1700), p. 27
- 13.30. Connector Body Composites (1701), p. 28
- 13.31. Connector Body Composites (1701), p. 29
- 13.32. Connector Body Composites (1701F), p. 30
- 13.33. Connector Body Composites (1701F), p. 31
- 13.34. Connector Body Composites (1702), p. 32
- 13.35. Connector Body Composites (1702), p. 33
- 13.36. Connector Body Composites (1800 / 1800F), p. 34
- 13.37. Connector Body Composites (1800FA / 1804 / 1807 / 1809 /
- 13.38. Connector Body Composites (1814A / 1814B / 1815 / 1815A /
- 13.39. Connector Body Composites (1873W / 1873X / 1873Y / 1873Z
- 13.40. Connector Body Composites (1901 / 1912 / 1918 / 1927 / 19
- 13.41. Connector Body Composites (2000 / 2000F / 2002M / 2003M /
- 13.42. Connector Body Composites (2006M / 2115M / 2116F / 2117F
- 13.43. Connector Body Composites (2302M / 2304M / 2305M / 2502M)
- 13.44. Connector Body Composites (2503 / 2600 / 2601M / 2602M),
- 13.45. Connector Body Composites (3000 / 3001 / 3003 / 3100M / 3
- 13.46. Connector Body Composites (3201M / 3202M / 3203M / 3205M
- 13.47. Connector Body Composites (3204 / 4000 / 4001 / 4004 / 40
- 13.48. Connector Body Composites (4033 / 4040 / 4041 / 4060 / 40
- 13.49. Connector Body Composites (4410A / 4410B / 4410D / 4411F
- 13.50. Connector Body Composites (4412F1 / 4450AM / 4450BM / 445
- 13.51. Connector Body Composites (4460AM / 4460BF / 4460BM / 445
- 13.52. Connector Body Composites (6011 / 6020M), p. 43
- 13.53. Connector Body Composites (6020M), p. 44
- 13.54. Connector Body Composites (6022 / 6022A / 6200 / 6260HL /
- 13.55. Connector Body Composites (6262 / 6262NV / 6262T / 6263 /
- 13.56. Connector Body Composites (6333 / 6334 / 6400 / 6405 / 65
- 13.57. Connector Body Composites (6747 / 6900 / 7100 / 7103M), p
- 13.58. Connector Body Composites (7150), p. 47A
- 13.59. Connector Body Composites (7150), p. 47B
- 13.60. Connector Body Composites (7151), p. 48
- 13.61. Connector Body Composites (7205F / 7206F / 7207M / 7207MA
- 13.62. Connector Body Composites (7208M / 7208A / 7250M / 7350 /
- 13.63. Connector Body Composites (7601M / 7603M / 7604M / 7605M
- 13.64. Connector Body Composites (7711 / 7801M / 8000 / 8001), p
- 13.65. Connector Body Composites (8102 / 8150 / 8151 / 8200 / 82
- 13.66. Connector Body Composites (8502 / 8503 / 8505A / 8600 / 8
- 13.67. Connector Body Composites (8805 / 8807 / 8881 / 8882), p.
- 13.68. Connector Body Composites (8883 / 8884A / 8884C), p. 53A
- 13.69. Connector Body Composites (8995 / 8996), p. 53B
- 13.70. Connector Body Composites (8997 / 8998 / 8999 / 9001), p.
- 13.71. Connector Body Composites (9100 / 9101 / 9101A / 9102 / 9
- 13.72. Connector Body Composites (9511A / 9521 / 9522 / 9530), p
- 13.73. Connector Body Composites (9715 / 9715F / 9716 / 9716M /
- 13.74. Connector Body Composites (9717 / 9717F / 9736 / 9737 / 9
- 13.75. Connector Body Composites (9778 / 9778F / 9779F / 9780M),
- 13.76. Connector Body Composites (9745 / 9746 / 9800), p. 59
- 13.77. Connector Body Composites (9812 / 9900 / 9913B / 9915), p
- 13.78. Connector Body Composites (9916 / 9930 / 9994), p. 60A
- INSTRUCTIONS AND CHARTS (Chapter 2)
- Table of Contents
ELECTRICALCIRCUITDIAGRAMMANUAL
13.74.CONNECTORBODYCOMPOSITES(9717/9717F/9736/9737/9740),P .58
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO.
SHEET
CHK
DRAWN
NAME
PART NO.
DATE
CHANGE
REV
DATE
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
CIRCUIT DIAGRAM,TERRASTAR
U00KDD2
20JUL11
80257V
AE08068784
058
0638
09FEB15
REVISED AND REDRAWN.
C
92855Z
B
C
D
E
A
AIR SOLENOID 4 PACK
(9736)
(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)
CONNECTOR 1661375C2
BODY LOCK 1661376C1
AIR SOLENOID 4-PACK (9740)
(LOCATED RIGHT FRAME RAIL)
A
C
CONNECTOR 1661375C2
BODY LOCK 1661376C1
B
E
D
A
TRAILER GROUND
(9717F)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)
CONNECTOR 3537133C1
CONNECTOR 3522068C1
BODY LOCK 1661874C1
AIR HORN SOLENOID
(9737)
(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)
A
B
CONNECTOR 3700151C1
TRAILER GROUND 2
(9717)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)
AIR SOLENOD 4 PACK
(9736)
(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)
CONNECTOR 1661375C2
BODY LOCK 1661376C1
D
E
C
A
B
A
CAV
CIRCUIT
GAUGE
COLOR
TERMINAL
SEAL/SLEEVE
A
N59A-G
14
WH
2033816C1 0589391C1
B
N59B
18
GY
2033819C1 1652325C1
C
N59C
18
GY
2033819C1 1652325C1
D
N59D
18
GY
2033819C1 1652325C1
E
N59E
18
GY
2033819C1 1652325C1
CAV
CIRCUIT
GAUGE
COLOR
TERMINAL
SEAL/SLEEVE
A
N59A-G1
14
WH
2033816C1 0589391C1
B
N59G
18
GY
2033819C1 1652325C1
C
N59H
18
GY
2033819C1 1652325C1
D
N59J
18
GY
2033819C1 1652325C1
E
N59K
18
GY
2033819C1 1652325C1
CAV
CIRCUIT
GAUGE
COLOR
TERMINAL
SEAL/SLEEVE
A
R10A
8
WH
3700153C1 3537135C1
A
R10
8
WH
3700153C1 3537135C1
CAV
CIRCUIT
GAUGE
COLOR
TERMINAL
SEAL/SLEEVE
A
N59B
18
GY
1661875C1 1661872C1
B
N59A-G
16
WH
1661875C1 1661872C1
CAV
CIRC
GAUGE
COLOR
TERMINAL
SEAL/SLEEVE
A
N10D
8
WH
3700154C1 3537135C1
CAV
CIRC
GAUGE
COLOR
TERMINAL
SEAL/SLEEVE
A
N59A-G
14
WH
2033816C1 0589391C1
B
N59B
18
GY
2033819C1 1652325C1
C
N59C
18
GY
2033819C1 1652325C1
D
N59D
18
GY
2033819C1 1652325C1
E
N59E
18
GY
2033819C1 1652325C1
Figure227ConnectorBodyComposites(9717/9717F/9736/9737/9740)
227