Wiring Diagrams
Table Of Contents
- toc
- Table of Contents
- INSTRUCTIONS AND CHARTS (Chapter 2)
- 2.1. Abbreviations, p. 1
- 2.2. Acronyms, p. 2
- 2.3. Circuit Diagram Instructions, p. 3
- 2.4. Circuit Number Identification and Color, p. 4
- 2.5. Circuit Number Identification and Color (Cont.), p. 5
- 2.6. Circuit Number Identification and Color (Cont.), p. 6
- 2.7. Lamp Bulb Chart, p. 7
- 2.8. Relay Function and Wiring Diagram, p. 8
- 2.9. Schematic Symbol Chart, p. 9
- 2.10. Schematic Symbol Chart (Cont.), p. 10
- 2.11. Schematic Symbol Chart (Cont.), p. 11
- 2.12. Schematic Symbol Chart (Cont.), p. 12
- 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYS
- 3.1. Battery Feed, Dual, p. 1
- 3.2. Ignition Feed – Standard, Theft Deterrent, Remote Start / S
- 3.3. J708 Data Link – Public Effects, p. 3
- 3.4. J1708 Data Link – Private with Power Window and Lock, p. 4
- 3.5. J1939 Data Link, p. 5
- 3.6. Ground – IP, p. 6
- 3.7. Zero Volt Reference, p. 7
- 3.8. Battery Feed, Single, p. 8
- 3.9. J1939 Data Link – V8 Engine, p. 9
- 3.10. J1939 Data Link – V8 Engine with Allison WTEC, p. 9A
- 3.11. J1939 Data Link – V8 Engine with Allison LCT with In-Cab T
- 3.12. Accessory Feed, p. 10
- 3.13. J1939 Data Link – with Options, p. 11
- 3.14. Ignition Feed – Relay 1, p. 12
- 3.15. Intentionally Left Blank, p. 13
- 3.16. Ignition Feed – Relay 3, p. 14
- 3.17. Battery Feed, Dual, p. 15
- 3.18. Battery Feed, Dual (Cont.), p. 16
- 3.19. Battery Feed, Single, p. 17
- 3.20. Intentionally Left Blank, p. 18
- 3.21. Ground – Seat and Seat Belt Sensor, p. 19
- 3.22. Ground – IP, p. 20
- 3.23. Ground – IP (Cont.), P. 21
- 3.24. Ground – IP (Cont.), P. 22
- 3.25. Ground – Chassis, p. 23
- 3.26. Ground – IP, P. 24
- 3.27. Ground – IP (Cont.), P. 25
- 3.28. Ground – Chassis, P. 26
- 3.29. Intentionally Left Blank, P. 27
- 3.30. Ground – Trailer Socket and Fuel Pump, P. 28
- CAB ACCESSORIES (Chapter 4)
- 4.1. Cigar Lighter and Power Feed, p. 1
- 4.2. Cigar Lighter and Power Feed (Cont.), p. 2
- 4.3. Compass Display, p. 3
- 4.4. Front Door Windows and Locks (Power), p. 4
- 4.5. Front Door Windows and Locks (Power) For Crew, p. 5
- 4.6. Horn – Electric and Air, p. 6
- 4.7. Mirrors (Heated, Lighted & Power), p. 7
- 4.8. 2 – Way Radio, p. 8
- 4.9. Intentionally Left Blank, p. 9
- 4.10. Self Contained Air Seat, p. 10
- 4.11. Radio (Entertainment) Speakers – with 16 Way Connector, p.
- 4.12. Radio (Entertainment) Speakers – with 12 Way Connector, p.
- 4.13. Radio (Entertainment), Speakers – with 16 Way Connector (C
- 4.14. Intentionally Left Blank, p. 13
- 4.15. Intentionally Left Blank, p. 14
- 4.16. Intentionally Left Blank, p. 15
- 4.17. Intentionally Left Blank, p. 16
- 4.18. Roof Aux Load, p. 17
- 4.19. Intentionally Left Blank, p. 18
- 4.20. Intentionally Left Blank, p. 19
- 4.21. Intentionally Left Blank, p. 20
- 4.22. Mirrors (Heated, Lighted & Power) , p. 21
- 4.23. CB Power Radio, P. 22
- 4.24. Back-Up Camera, p. 23
- 4.25. Heated Seats, p. 24
- 4.26. Switch Pack Optional Gauge Pack, p. 25
- 4.27. Windshield Wiper, p. 26
- 4.28. Seat Belt and Seat Sensor, p. 27
- 4.29. Seat Belt and Seat Sensor (Cont.), p. 28
- 4.30. Seat Belt and Seat Sensor (Cont.), p. 29
- 4.31. Seat Belt and Seat Sensor (Cont.), p. 30
- 12V CHARGING AND CRANKING SYSTEM (Chapter 5)
- FANS AND ENGINE ACCESSORIES (Chapter 6)
- ELECTRONIC ENGINES (Chapter 7)
- 7.1. Electronic Engine Controls – V8 Engine, p. 1
- 7.2. Electronic Engine Controls – V8 Engine (Cont.), p. 2
- 7.3. Electronic Engine Controls – V8 Engine (Cont.), p. 3
- 7.4. Electronic Engine Controls – V8 Engine (Cont.), p. 3
- 7.5. Electronic Engine Controls – V8 Engine (Cont.), P. 4
- 7.6. Electronic Engine Controls – V8 Engine Cruise Controls, p.
- GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (Chapter 8)
- 8.1. Brake Switch and Park Brake Switch, p. 1
- 8.2. Gauges and Warning Lights – Ammeter, p. 2
- 8.3. Intentionally Left Blank, p. 3
- 8.4. Air Pressure Input Circuit, p. 4
- 8.5. IP Gauges and Warning Lights – Gauge Cluster, p. 5
- 8.6. IP / Gauges, p. 6
- 8.7. Warning Lights List, p. 7
- 8.8. Warning Lights Controlling by Engine, Transmission, ABS Con
- 8.9. Engine Oil Press & Temp, Speedometer, Tach, Voltmeter & Wat
- 8.10. Fuel Gauge Circuitry (Single Tank and Dual Tank), p. 10
- LIGHTS (Chapter 9)
- 9.1. Back-Up – with Allison Transmission, p. 1
- 9.2. Light System – Clearance, Marker, Park, Tail, Turn & Stop L
- 9.3. Light System – Clearance, Marker, Park, Tail, Turn & Stop L
- 9.4. Light System, Fog Light, p. 4
- 9.5. Headlights, p. 5
- 9.6. Panel Lights, p. 6
- 9.7. Intentionally Left Blank, p. 7
- 9.8. Light System – Clearance, Marker, Park, Tail, Turn & Stop L
- 9.9. Light System – Clearance, Marker, Park, Tail, Turn & Stop L
- 9.10. Aux Headlights, Snowplow Lights, p. 10
- 9.11. Aux Headlights, Snowplow Lights (Cont.), p. 11
- 9.12. Dome Light System, p. 12
- 9.13. Clearance and Marker Light, p. 13
- CHASSIS ACCESSORIES (Chapter 10)
- 10.1. TRW ABS Brakes, p. 1
- 10.2. TRW ABS Brakes (Cont.), p. 2
- 10.3. TRW ABS Brakes (Cont.), p. 3
- 10.4. Body Builder and Trailer – Turn, Markers and Stop , p. 4
- 10.5. Body Builder and Trailer – Turn, Markers and Stop (Cont.),
- 10.6. Body Builder ACC Feed Wiring, p. 6
- 10.7. Body Builder Connections, p. 7
- 10.8. Intentionally Left Blank, p. 8
- 10.9. Remote Power Module – Cab Mounted, p. 9
- 10.10. Remote Power Module – Cab Mounted (Cont.), p. 9A
- 10.11. Fuel / Heater Relay, p. 10
- 10.12. Electric Trailer Brake, p. 11
- 10.13. Hour Meter – PTO, p. 12
- 10.14. Air dryer and Heated Drain Valve, p. 13
- 10.15. Remote Start / Stop, p. 14
- 10.16. Intentionally Left Blank, p. 15
- 10.17. Wheelchair Lift Interlock, p. 16
- 10.18. Wheelchair Lift Interlock (Cont.), p. 16A
- 10.19. Aux Inputs and Drivers, p. 17
- 10.20. Aux and Power Source, p. 17A
- 10.21. Transfer Case Effects, p. 18
- 10.22. Fuel Transfer Pump, p. 19
- 10.23. Trailer Socket – EOF, p. 20
- 10.24. Body Builder & Trailer Socket – BOC & EOF, p. 21
- 10.25. Aux Trailer Circuit, p. 22
- 10.26. Transfer Case Effects with Controls for One Lift Axle, p.
- 10.27. Intentionally Left Blank, p. 24
- 10.28. Intentionally Left Blank, p. 25
- 10.29. Intentionally Left Blank, p. 26
- 10.30. Air Horn, p. 27
- 10.31. Air Solenoid 4-Pack, p. 28
- 10.32. Air Solenoid 8-Pack, p. 29
- TRANSMISSION (Chapter 11)
- 11.1. Allison Gen 4 1/2000 Transmission, p. 1
- 11.2. Allison Gen 4 1/2000 Transmission (Cont.), p. 2
- 11.3. Allison Gen 1/2000 Transmission, p. 3
- 11.4. Transmission Allison MD (WTEC), p. 4
- 11.5. Allison Transmission 1/2000 with In-Cab TCM, p. 5
- 11.6. Shifter Interlock Effects, p. 6
- 11.7. Shifter Interlock Effect (Cont.), p. 7
- 11.8. Allison WTEC Transmission Gen 8, p. 8
- 11.9. WTEC GEN 4 Transmission, p. 9
- 11.10. WTEC GEN 4 Transmission (Cont.), p. 10
- 11.11. Transmission Retarder Controls Wiring with MD Transmissio
- AIR CONDITIONING (Chapter 12)
- CONNECTOR BODY COMPOSITES (Chapter 13)
- 13.1. Connector Body Composites (71 / 72 / 254F / 254M / 400), p
- 13.2. Connector Body Composites (421 / 422 / 422F / 423), p. 2
- 13.3. Connector Body Composites (424 / 828 / 1008FA), p. 2A
- 13.4. Connector Body Composites (1010), p. 3
- 13.5. Connector Body Composites (1011), p. 4
- 13.6. Connector Body Composites (1012), p. 5
- 13.7. Connector Body Composites (1013), p. 6
- 13.8. Connector Body Composites (1014), p. 7
- 13.9. Connector Body Composites (1015), p. 8
- 13.10. Connector Body Composites (1016), p. 9
- 13.11. Connector Body Composites (1017), p. 10
- 13.12. Connector Body Composites (1018), p. 11
- 13.13. Connector Body Composites (1019), p. 12
- 13.14. Connector Body Composites (1020), p. 13
- 13.15. Connector Body Composites (1025 / 1026), p. 14
- 13.16. Connector Body Composites (1100 / 1100MA / 1101 / 1101A),
- 13.17. Connector Body Composites (1106 / 1107), p. 16
- 13.18. Connector Body Composites (1110 / 1200 / 1210 / 1220), p.
- 13.19. Connector Body Composites (1300 / 1301 / 1500 / 1501), p.
- 13.20. Connector Body Composites (1501 / 1502 / 1503), p. 18A
- 13.21. Connector Body Composites (1512 / 1600), p. 19
- 13.22. Connector Body Composites (1601), p. 20
- 13.23. Connector Body Composites (1602), p. 21
- 13.24. Connector Body Composites (1603 / 1604 / 1623 / 1625), p.
- 13.25. Connector Body Composites (1626 / 1657 / 1650 / 1660 / 16
- 13.26. Connector Body Composites (1700), p. 24
- 13.27. Connector Body Composites (1700), p. 25
- 13.28. Connector Body Composites (1700), p. 26
- 13.29. Connector Body Composites (1700), p. 27
- 13.30. Connector Body Composites (1701), p. 28
- 13.31. Connector Body Composites (1701), p. 29
- 13.32. Connector Body Composites (1701F), p. 30
- 13.33. Connector Body Composites (1701F), p. 31
- 13.34. Connector Body Composites (1702), p. 32
- 13.35. Connector Body Composites (1702), p. 33
- 13.36. Connector Body Composites (1800 / 1800F), p. 34
- 13.37. Connector Body Composites (1800FA / 1804 / 1807 / 1809 /
- 13.38. Connector Body Composites (1814A / 1814B / 1815 / 1815A /
- 13.39. Connector Body Composites (1873W / 1873X / 1873Y / 1873Z
- 13.40. Connector Body Composites (1901 / 1912 / 1918 / 1927 / 19
- 13.41. Connector Body Composites (2000 / 2000F / 2002M / 2003M /
- 13.42. Connector Body Composites (2006M / 2115M / 2116F / 2117F
- 13.43. Connector Body Composites (2302M / 2304M / 2305M / 2502M)
- 13.44. Connector Body Composites (2503 / 2600 / 2601M / 2602M),
- 13.45. Connector Body Composites (3000 / 3001 / 3003 / 3100M / 3
- 13.46. Connector Body Composites (3201M / 3202M / 3203M / 3205M
- 13.47. Connector Body Composites (3204 / 4000 / 4001 / 4004 / 40
- 13.48. Connector Body Composites (4033 / 4040 / 4041 / 4060 / 40
- 13.49. Connector Body Composites (4410A / 4410B / 4410D / 4411F
- 13.50. Connector Body Composites (4412F1 / 4450AM / 4450BM / 445
- 13.51. Connector Body Composites (4460AM / 4460BF / 4460BM / 445
- 13.52. Connector Body Composites (6011 / 6020M), p. 43
- 13.53. Connector Body Composites (6020M), p. 44
- 13.54. Connector Body Composites (6022 / 6022A / 6200 / 6260HL /
- 13.55. Connector Body Composites (6262 / 6262NV / 6262T / 6263 /
- 13.56. Connector Body Composites (6333 / 6334 / 6400 / 6405 / 65
- 13.57. Connector Body Composites (6747 / 6900 / 7100 / 7103M), p
- 13.58. Connector Body Composites (7150), p. 47A
- 13.59. Connector Body Composites (7150), p. 47B
- 13.60. Connector Body Composites (7151), p. 48
- 13.61. Connector Body Composites (7205F / 7206F / 7207M / 7207MA
- 13.62. Connector Body Composites (7208M / 7208A / 7250M / 7350 /
- 13.63. Connector Body Composites (7601M / 7603M / 7604M / 7605M
- 13.64. Connector Body Composites (7711 / 7801M / 8000 / 8001), p
- 13.65. Connector Body Composites (8102 / 8150 / 8151 / 8200 / 82
- 13.66. Connector Body Composites (8502 / 8503 / 8505A / 8600 / 8
- 13.67. Connector Body Composites (8805 / 8807 / 8881 / 8882), p.
- 13.68. Connector Body Composites (8883 / 8884A / 8884C), p. 53A
- 13.69. Connector Body Composites (8995 / 8996), p. 53B
- 13.70. Connector Body Composites (8997 / 8998 / 8999 / 9001), p.
- 13.71. Connector Body Composites (9100 / 9101 / 9101A / 9102 / 9
- 13.72. Connector Body Composites (9511A / 9521 / 9522 / 9530), p
- 13.73. Connector Body Composites (9715 / 9715F / 9716 / 9716M /
- 13.74. Connector Body Composites (9717 / 9717F / 9736 / 9737 / 9
- 13.75. Connector Body Composites (9778 / 9778F / 9779F / 9780M),
- 13.76. Connector Body Composites (9745 / 9746 / 9800), p. 59
- 13.77. Connector Body Composites (9812 / 9900 / 9913B / 9915), p
- 13.78. Connector Body Composites (9916 / 9930 / 9994), p. 60A
- INSTRUCTIONS AND CHARTS (Chapter 2)
- Table of Contents
ELECTRICALCIRCUITDIAGRAMMANUAL
13.18.CONNECTORBODYCOMPOSITES(1110/1200/1210/1220),P .17
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATE
CHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWN
REV REFERENCE
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO.
SHEET
PART NO.
DATE
CIRCUIT DIAGRAM,TERRASTAR
U00KDD2
05JUL11
80257V
AE08068784
017
CNA1
26JUL11
INITIAL RELEASE.
A
80257V
12
7
HVAC CONTROL (1200)
(LOCATED IN INSTRUMENT PANEL CENTER)
2
CONNECTOR 3534302C1
BODY LOCK1 3539892C1
BODY LOCK2 3539893C1
B
9
4
6
A
8
3
10
1
11
5
@ MUTUALLY EXCLUSIVE
6
8
AUX TRAILER SOCKET SWITCH
(1110)
(LOCATED IN INSTRUMENT PANEL CENTER)
2B
3
10
9
7
1
4
5B
CONNECTOR 3520850C1
8
1
3
10
9
5B
4
6
7
2B
8
1
3
10
9
5B
4
6
7
2B
E
B
CONNECTOR 3627940C1
H
G
HVAC LPM (1220)
(LOCATED ON RIGHT SIDE KICK PANEL HVAC LPM)
K
D
F
A
J
3
4
1
6
5
CONNECTOR 3837771C1
BODY LOCK 3540614C1
HVAC UNIT (1210)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
C
2
CAV
CIRCUIT
GAUGE
COLOR
TERMINAL
1
A72D
18
OR
1661224C1
2B
A110C
18
GY
1661224C1
3@
A72CA
18
OR
1661224C1
3@
A72FA
18
OR
1661226C1
3@
A72F
16
OR
1661226C1
3@
A72ED
18
OR
3541250C1
3@
A72EC
18
OR
3541250C1
4
- - - -
5B
- - - -
6
- - - -
7@
A72B
14
OR
1661226C1
7@
A72FA
18
OR
1661224C1
7@
A72ED
18
OR
1661224C1
8
A62DK
18
DKBL
1661224C1
9@
A72-GAM
18
WH
1661224C1
10
A72-GB
18
WH
3541250C1
A72-GD
18
WH
3541250C1
CAV
CIRCUIT
GAUGE
COLOR
TERMINAL
A1 A73A
18
LTGN
3522073C1
A2
A75D
18
LTGN
3522073C1
A3
- - - -
A4
A77
20
LTGN
3534303C1
A5
- - - -
A6
- - - -
A7
- - - -
A8
- - - -
A9
A75C
20
LTGN
3534303C1
A10
- - - -
A11
A75A
18
LTGN
3522073C1
A12
A62DA
18
DKBL
3522073C1
B1
A74D
18
LTGN
3522073C1
B2
A74E
18
LTGN
3522073C1
B3
- - - -
B4
- - - -
B5
- - - -
B6
A74-G
18
WH
3522073C1
B7
- - - -
B8
- - - -
B9
A74
18
LTGN
3522073C1
B10
A74A
18
LTGN
3522073C1
B11
A74B
18
LTGN
3522073C1
B12
A74C
18
LTGN
3522073C1
CAV
CIRCUIT
GAUGE
COLOR
TERMINAL
A
A74
18
LTGN
1661261C1
B
A74A
18
LTGN
1661261C1
C
A74B
18
LTGN
1661261C1
D
A74C
18
LTGN
1661261C1
E
A74D
18
LTGN
1661261C1
F
A74E
18
LTGN
1661261C1
G
A75E
20
LTGN
3544254C1
H
A75ZVRA
18
GY
1661261C1
J
A77D
20
LTGN
3544254C1
K
A75ZVRB
18
GY
1661261C1
CAV
CIRCUIT
GAUGE
COLOR
TERMINAL
1
- - - -
2
- - - -
3
- - - -
4
A75A
18
LTGN
3544884C1
5
A75-G
12
WH
3605694C1
6
A75
12
LTGN
3605694C1
Figure171ConnectorBodyComposites(1110/1200/1210/1220)
171