Wiring Diagrams
Table Of Contents
- toc
- Table of Contents
- INSTRUCTIONS AND CHARTS (Chapter 2)
- 2.1. Abbreviations, p. 1
- 2.2. Acronyms, p. 2
- 2.3. Circuit Diagram Instructions, p. 3
- 2.4. Circuit Number Identification and Color, p. 4
- 2.5. Circuit Number Identification and Color (Cont.), p. 5
- 2.6. Circuit Number Identification and Color (Cont.), p. 6
- 2.7. Lamp Bulb Chart, p. 7
- 2.8. Relay Function and Wiring Diagram, p. 8
- 2.9. Schematic Symbol Chart, p. 9
- 2.10. Schematic Symbol Chart (Cont.), p. 10
- 2.11. Schematic Symbol Chart (Cont.), p. 11
- 2.12. Schematic Symbol Chart (Cont.), p. 12
- 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYS
- 3.1. Battery Feed, Dual, p. 1
- 3.2. Ignition Feed – Standard, Theft Deterrent, Remote Start / S
- 3.3. J708 Data Link – Public Effects, p. 3
- 3.4. J1708 Data Link – Private with Power Window and Lock, p. 4
- 3.5. J1939 Data Link, p. 5
- 3.6. Ground – IP, p. 6
- 3.7. Zero Volt Reference, p. 7
- 3.8. Battery Feed, Single, p. 8
- 3.9. J1939 Data Link – V8 Engine, p. 9
- 3.10. J1939 Data Link – V8 Engine with Allison WTEC, p. 9A
- 3.11. J1939 Data Link – V8 Engine with Allison LCT with In-Cab T
- 3.12. Accessory Feed, p. 10
- 3.13. J1939 Data Link – with Options, p. 11
- 3.14. Ignition Feed – Relay 1, p. 12
- 3.15. Intentionally Left Blank, p. 13
- 3.16. Ignition Feed – Relay 3, p. 14
- 3.17. Battery Feed, Dual, p. 15
- 3.18. Battery Feed, Dual (Cont.), p. 16
- 3.19. Battery Feed, Single, p. 17
- 3.20. Intentionally Left Blank, p. 18
- 3.21. Ground – Seat and Seat Belt Sensor, p. 19
- 3.22. Ground – IP, p. 20
- 3.23. Ground – IP (Cont.), P. 21
- 3.24. Ground – IP (Cont.), P. 22
- 3.25. Ground – Chassis, p. 23
- 3.26. Ground – IP, P. 24
- 3.27. Ground – IP (Cont.), P. 25
- 3.28. Ground – Chassis, P. 26
- 3.29. Intentionally Left Blank, P. 27
- 3.30. Ground – Trailer Socket and Fuel Pump, P. 28
- CAB ACCESSORIES (Chapter 4)
- 4.1. Cigar Lighter and Power Feed, p. 1
- 4.2. Cigar Lighter and Power Feed (Cont.), p. 2
- 4.3. Compass Display, p. 3
- 4.4. Front Door Windows and Locks (Power), p. 4
- 4.5. Front Door Windows and Locks (Power) For Crew, p. 5
- 4.6. Horn – Electric and Air, p. 6
- 4.7. Mirrors (Heated, Lighted & Power), p. 7
- 4.8. 2 – Way Radio, p. 8
- 4.9. Intentionally Left Blank, p. 9
- 4.10. Self Contained Air Seat, p. 10
- 4.11. Radio (Entertainment) Speakers – with 16 Way Connector, p.
- 4.12. Radio (Entertainment) Speakers – with 12 Way Connector, p.
- 4.13. Radio (Entertainment), Speakers – with 16 Way Connector (C
- 4.14. Intentionally Left Blank, p. 13
- 4.15. Intentionally Left Blank, p. 14
- 4.16. Intentionally Left Blank, p. 15
- 4.17. Intentionally Left Blank, p. 16
- 4.18. Roof Aux Load, p. 17
- 4.19. Intentionally Left Blank, p. 18
- 4.20. Intentionally Left Blank, p. 19
- 4.21. Intentionally Left Blank, p. 20
- 4.22. Mirrors (Heated, Lighted & Power) , p. 21
- 4.23. CB Power Radio, P. 22
- 4.24. Back-Up Camera, p. 23
- 4.25. Heated Seats, p. 24
- 4.26. Switch Pack Optional Gauge Pack, p. 25
- 4.27. Windshield Wiper, p. 26
- 4.28. Seat Belt and Seat Sensor, p. 27
- 4.29. Seat Belt and Seat Sensor (Cont.), p. 28
- 4.30. Seat Belt and Seat Sensor (Cont.), p. 29
- 4.31. Seat Belt and Seat Sensor (Cont.), p. 30
- 12V CHARGING AND CRANKING SYSTEM (Chapter 5)
- FANS AND ENGINE ACCESSORIES (Chapter 6)
- ELECTRONIC ENGINES (Chapter 7)
- 7.1. Electronic Engine Controls – V8 Engine, p. 1
- 7.2. Electronic Engine Controls – V8 Engine (Cont.), p. 2
- 7.3. Electronic Engine Controls – V8 Engine (Cont.), p. 3
- 7.4. Electronic Engine Controls – V8 Engine (Cont.), p. 3
- 7.5. Electronic Engine Controls – V8 Engine (Cont.), P. 4
- 7.6. Electronic Engine Controls – V8 Engine Cruise Controls, p.
- GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (Chapter 8)
- 8.1. Brake Switch and Park Brake Switch, p. 1
- 8.2. Gauges and Warning Lights – Ammeter, p. 2
- 8.3. Intentionally Left Blank, p. 3
- 8.4. Air Pressure Input Circuit, p. 4
- 8.5. IP Gauges and Warning Lights – Gauge Cluster, p. 5
- 8.6. IP / Gauges, p. 6
- 8.7. Warning Lights List, p. 7
- 8.8. Warning Lights Controlling by Engine, Transmission, ABS Con
- 8.9. Engine Oil Press & Temp, Speedometer, Tach, Voltmeter & Wat
- 8.10. Fuel Gauge Circuitry (Single Tank and Dual Tank), p. 10
- LIGHTS (Chapter 9)
- 9.1. Back-Up – with Allison Transmission, p. 1
- 9.2. Light System – Clearance, Marker, Park, Tail, Turn & Stop L
- 9.3. Light System – Clearance, Marker, Park, Tail, Turn & Stop L
- 9.4. Light System, Fog Light, p. 4
- 9.5. Headlights, p. 5
- 9.6. Panel Lights, p. 6
- 9.7. Intentionally Left Blank, p. 7
- 9.8. Light System – Clearance, Marker, Park, Tail, Turn & Stop L
- 9.9. Light System – Clearance, Marker, Park, Tail, Turn & Stop L
- 9.10. Aux Headlights, Snowplow Lights, p. 10
- 9.11. Aux Headlights, Snowplow Lights (Cont.), p. 11
- 9.12. Dome Light System, p. 12
- 9.13. Clearance and Marker Light, p. 13
- CHASSIS ACCESSORIES (Chapter 10)
- 10.1. TRW ABS Brakes, p. 1
- 10.2. TRW ABS Brakes (Cont.), p. 2
- 10.3. TRW ABS Brakes (Cont.), p. 3
- 10.4. Body Builder and Trailer – Turn, Markers and Stop , p. 4
- 10.5. Body Builder and Trailer – Turn, Markers and Stop (Cont.),
- 10.6. Body Builder ACC Feed Wiring, p. 6
- 10.7. Body Builder Connections, p. 7
- 10.8. Intentionally Left Blank, p. 8
- 10.9. Remote Power Module – Cab Mounted, p. 9
- 10.10. Remote Power Module – Cab Mounted (Cont.), p. 9A
- 10.11. Fuel / Heater Relay, p. 10
- 10.12. Electric Trailer Brake, p. 11
- 10.13. Hour Meter – PTO, p. 12
- 10.14. Air dryer and Heated Drain Valve, p. 13
- 10.15. Remote Start / Stop, p. 14
- 10.16. Intentionally Left Blank, p. 15
- 10.17. Wheelchair Lift Interlock, p. 16
- 10.18. Wheelchair Lift Interlock (Cont.), p. 16A
- 10.19. Aux Inputs and Drivers, p. 17
- 10.20. Aux and Power Source, p. 17A
- 10.21. Transfer Case Effects, p. 18
- 10.22. Fuel Transfer Pump, p. 19
- 10.23. Trailer Socket – EOF, p. 20
- 10.24. Body Builder & Trailer Socket – BOC & EOF, p. 21
- 10.25. Aux Trailer Circuit, p. 22
- 10.26. Transfer Case Effects with Controls for One Lift Axle, p.
- 10.27. Intentionally Left Blank, p. 24
- 10.28. Intentionally Left Blank, p. 25
- 10.29. Intentionally Left Blank, p. 26
- 10.30. Air Horn, p. 27
- 10.31. Air Solenoid 4-Pack, p. 28
- 10.32. Air Solenoid 8-Pack, p. 29
- TRANSMISSION (Chapter 11)
- 11.1. Allison Gen 4 1/2000 Transmission, p. 1
- 11.2. Allison Gen 4 1/2000 Transmission (Cont.), p. 2
- 11.3. Allison Gen 1/2000 Transmission, p. 3
- 11.4. Transmission Allison MD (WTEC), p. 4
- 11.5. Allison Transmission 1/2000 with In-Cab TCM, p. 5
- 11.6. Shifter Interlock Effects, p. 6
- 11.7. Shifter Interlock Effect (Cont.), p. 7
- 11.8. Allison WTEC Transmission Gen 8, p. 8
- 11.9. WTEC GEN 4 Transmission, p. 9
- 11.10. WTEC GEN 4 Transmission (Cont.), p. 10
- 11.11. Transmission Retarder Controls Wiring with MD Transmissio
- AIR CONDITIONING (Chapter 12)
- CONNECTOR BODY COMPOSITES (Chapter 13)
- 13.1. Connector Body Composites (71 / 72 / 254F / 254M / 400), p
- 13.2. Connector Body Composites (421 / 422 / 422F / 423), p. 2
- 13.3. Connector Body Composites (424 / 828 / 1008FA), p. 2A
- 13.4. Connector Body Composites (1010), p. 3
- 13.5. Connector Body Composites (1011), p. 4
- 13.6. Connector Body Composites (1012), p. 5
- 13.7. Connector Body Composites (1013), p. 6
- 13.8. Connector Body Composites (1014), p. 7
- 13.9. Connector Body Composites (1015), p. 8
- 13.10. Connector Body Composites (1016), p. 9
- 13.11. Connector Body Composites (1017), p. 10
- 13.12. Connector Body Composites (1018), p. 11
- 13.13. Connector Body Composites (1019), p. 12
- 13.14. Connector Body Composites (1020), p. 13
- 13.15. Connector Body Composites (1025 / 1026), p. 14
- 13.16. Connector Body Composites (1100 / 1100MA / 1101 / 1101A),
- 13.17. Connector Body Composites (1106 / 1107), p. 16
- 13.18. Connector Body Composites (1110 / 1200 / 1210 / 1220), p.
- 13.19. Connector Body Composites (1300 / 1301 / 1500 / 1501), p.
- 13.20. Connector Body Composites (1501 / 1502 / 1503), p. 18A
- 13.21. Connector Body Composites (1512 / 1600), p. 19
- 13.22. Connector Body Composites (1601), p. 20
- 13.23. Connector Body Composites (1602), p. 21
- 13.24. Connector Body Composites (1603 / 1604 / 1623 / 1625), p.
- 13.25. Connector Body Composites (1626 / 1657 / 1650 / 1660 / 16
- 13.26. Connector Body Composites (1700), p. 24
- 13.27. Connector Body Composites (1700), p. 25
- 13.28. Connector Body Composites (1700), p. 26
- 13.29. Connector Body Composites (1700), p. 27
- 13.30. Connector Body Composites (1701), p. 28
- 13.31. Connector Body Composites (1701), p. 29
- 13.32. Connector Body Composites (1701F), p. 30
- 13.33. Connector Body Composites (1701F), p. 31
- 13.34. Connector Body Composites (1702), p. 32
- 13.35. Connector Body Composites (1702), p. 33
- 13.36. Connector Body Composites (1800 / 1800F), p. 34
- 13.37. Connector Body Composites (1800FA / 1804 / 1807 / 1809 /
- 13.38. Connector Body Composites (1814A / 1814B / 1815 / 1815A /
- 13.39. Connector Body Composites (1873W / 1873X / 1873Y / 1873Z
- 13.40. Connector Body Composites (1901 / 1912 / 1918 / 1927 / 19
- 13.41. Connector Body Composites (2000 / 2000F / 2002M / 2003M /
- 13.42. Connector Body Composites (2006M / 2115M / 2116F / 2117F
- 13.43. Connector Body Composites (2302M / 2304M / 2305M / 2502M)
- 13.44. Connector Body Composites (2503 / 2600 / 2601M / 2602M),
- 13.45. Connector Body Composites (3000 / 3001 / 3003 / 3100M / 3
- 13.46. Connector Body Composites (3201M / 3202M / 3203M / 3205M
- 13.47. Connector Body Composites (3204 / 4000 / 4001 / 4004 / 40
- 13.48. Connector Body Composites (4033 / 4040 / 4041 / 4060 / 40
- 13.49. Connector Body Composites (4410A / 4410B / 4410D / 4411F
- 13.50. Connector Body Composites (4412F1 / 4450AM / 4450BM / 445
- 13.51. Connector Body Composites (4460AM / 4460BF / 4460BM / 445
- 13.52. Connector Body Composites (6011 / 6020M), p. 43
- 13.53. Connector Body Composites (6020M), p. 44
- 13.54. Connector Body Composites (6022 / 6022A / 6200 / 6260HL /
- 13.55. Connector Body Composites (6262 / 6262NV / 6262T / 6263 /
- 13.56. Connector Body Composites (6333 / 6334 / 6400 / 6405 / 65
- 13.57. Connector Body Composites (6747 / 6900 / 7100 / 7103M), p
- 13.58. Connector Body Composites (7150), p. 47A
- 13.59. Connector Body Composites (7150), p. 47B
- 13.60. Connector Body Composites (7151), p. 48
- 13.61. Connector Body Composites (7205F / 7206F / 7207M / 7207MA
- 13.62. Connector Body Composites (7208M / 7208A / 7250M / 7350 /
- 13.63. Connector Body Composites (7601M / 7603M / 7604M / 7605M
- 13.64. Connector Body Composites (7711 / 7801M / 8000 / 8001), p
- 13.65. Connector Body Composites (8102 / 8150 / 8151 / 8200 / 82
- 13.66. Connector Body Composites (8502 / 8503 / 8505A / 8600 / 8
- 13.67. Connector Body Composites (8805 / 8807 / 8881 / 8882), p.
- 13.68. Connector Body Composites (8883 / 8884A / 8884C), p. 53A
- 13.69. Connector Body Composites (8995 / 8996), p. 53B
- 13.70. Connector Body Composites (8997 / 8998 / 8999 / 9001), p.
- 13.71. Connector Body Composites (9100 / 9101 / 9101A / 9102 / 9
- 13.72. Connector Body Composites (9511A / 9521 / 9522 / 9530), p
- 13.73. Connector Body Composites (9715 / 9715F / 9716 / 9716M /
- 13.74. Connector Body Composites (9717 / 9717F / 9736 / 9737 / 9
- 13.75. Connector Body Composites (9778 / 9778F / 9779F / 9780M),
- 13.76. Connector Body Composites (9745 / 9746 / 9800), p. 59
- 13.77. Connector Body Composites (9812 / 9900 / 9913B / 9915), p
- 13.78. Connector Body Composites (9916 / 9930 / 9994), p. 60A
- INSTRUCTIONS AND CHARTS (Chapter 2)
- Table of Contents
ELECTRICALCIRCUITDIAGRAMMANUAL
10.21.TRANSFERCASEEFFECTS,P .18
CHAPTER 10
TRANSFER CASE EFFECTS
DATE
CHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWN
REV
REFERENCE
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO.
SHEET
PART NO.
DATE
CIRCUIT DIAGRAM, TERRASTAR
300474
07APR09
61229V
AE08064601
018
012
06JUN13
WAS INTENTIONALLY
C
88356Y
LEFT BLANK.
FRONT AXLE REVERSING
M1(-) RELAY
(1873Y)
CH10_23
TRANSFR CASE
(7711)
HIGH/LOW REVERSING
MOTOR M2 (-) RELAY
(1873W)
CH10_23
FRONT AXLE REVERSING
M1 (+) RELAY
(1873Z)
CH10_23
N42(+)
12GY
3
8
7
12
1
5
9
14
2
6
10
13
A
B
C
D
F
F8
F9
F13
F11
E7
N42(-)
12GY
N93(+)
12GY
N93(-)
12GY
N6A
16GY
N6B
16GY
N6C
16GY
N6D
16GY
A13A
12PK
A13B
12PK
A13C
12PK
A13D
12PK
A6-GA
16GY
A6-GB
16OR
A6-GC
16DKBL
A6-GD
16LTGN
65
66
A9B
18GY
A9
18GY
HIGH/LOW REVERSING
MOTOR M2(+)RELAY
(1873X)
CH10_23
67
68
45
46
47
48
13
N9GA
16GY
N9GB
16RD
N9GC
16OR
N9GD
16GY
N9GF
16GY
A9BB
18GY
FWD CHASSIS/IP
(1700-18)
REAR/CENTER
CHASSIS
(9800-10)
AF MOUNTED
FUEL SENDER
(9100/9100A/9100B)
BODY CTRL-J5
(1602)
M1(+)
M1(-)
M2(+)
M2(-)
SW1
SW2
SW3
SW4
IP/CENTER CHASSIS
(1701/1701F)
N9E
16GY
N9G
16GY
TRANSFER CASE
GROUND SPLICE
(7710)
R9G
18GY
Figure127TransferCaseEffects
127