Instructions / Assembly

T100 SERIES MECHANISM INSTRUCTION SHEET
24 Hour Dial Time Switch Mechanisms
WARNING
Risk of Fire or Electric Shock
• Disconnect power at the circuit breaker(s) or disconnect switch(es) before installing or servicing.
• Installation and/or wiring must be in accordance with national and local electrical code requirements.
• Use wires rated at least 90°C - COPPER conductors ONLY.
• Replace plastic insulator covering terminals before powering ON.
• KEEP DOOR CLOSED AT ALL TIMES when not servicing.
NOTICENOTICE
• Rotate timer dial clockwise only.
• Do not move the clock hands on the timer. Moving the clock hands can damage the timer.
40 A RESISTIVE, INDUCTIVE, TUNGSTEN
OR 1000 VA PILOT DUTY 120/208/240 VAC;
2 HP (24 FLA) - 120 VAC; 5 HP (28 FLA) - 240 VAC
16 A ELECTRONIC BALLAST, 277 VAC
Load Ratings:
T101M/T103M/T106M:
40 A RESISTIVE EACH POLE, 120-480 VAC
40 A INDUCTIVE, TUNGSTEN OR 1000 VA
PILOT DUTY EACH POLE 120V-277 VAC;
2 HP (24 FLA) - 120 VAC; 5 HP (28 FLA) - 240 VAC
16 A ELECTRONIC BALLAST, 277 VAC
T104M:
Wiring Diagrams:
CLOCK MOTOR: 120 VAC, 60 HZ.
CLOCK MOTOR VOLTAGE AND CYCLE MUST BE AS SPECIFIED. TO
ORDER REPLACEMENT, INDICATE PART NO. (WG--) ON MOTOR COVER.
TIME
POINTER
TIME
DIAL
OFF
TRIPPER
MANUAL
LEVER
ON
TRIPPER
LINE
NEUT.
CLOCK
MOTOR
GROUND
A
1
2
GRD.
120V
SUPPLY
TO
LOAD
WIRING
DIAGRAM
T101M: SINGLE POLE SINGLE THROW (SPST)
TIME
POINTER
TIME
DIAL
OFF
TRIPPER
MANUAL
LEVER
ON
TRIPPER
CLOCK MOTOR: 208-277 VAC, 60 HZ.
CLOCK MOTOR VOLTAGE AND CYCLE MUST BE AS SPECIFIED. TO
ORDER REPLACEMENT, INDICATE PART NO. (WG--) ON MOTOR COVER.
CLOCK
MOTOR
GROUND
A
1
2
3
4
GR
240V
SUPPLY
TO
LOAD(S)
LINE 1
LINE 2
277/480 VOLT CONNECT MOTOR LEADS TO TERMINALS
“A” AND 1 AND SUPPLY NEUTRAL TO TERMINAL “A”.
WIRING
DIAGRAM
240 V 2 WIRE
AND GROUND
CLOCK MOTOR: 120 VAC, 60 HZ.
CLOCK MOTOR VOLTAGE AND CYCLE MUST BE AS SPECIFIED. TO
ORDER REPLACEMENT, INDICATE PART NO. (WG--) ON MOTOR COVER.
TIME
POINTER
TIME
DIAL
OFF
TRIPPER
MANUAL
LEVER
ON
TRIPPER
TYPICAL
WIRING
DIAGRAM
CLOCK
MOTOR
120/240
VOLT
3 WIRE
SUPPLY
TO
LOADS
GROUND
LINE 2
LINE 1
A
4
2
GR.
3
1
NEUT.
T104M: DOUBLE POLE SINGLE THROW (DPST)
T103M: DOUBLE POLE SINGLE THROW (DPST)
T106M: ONE NORMALLY OPEN, ONE NORMALLY CLOSED CONTACTS - (CAN BE WIRED AS SPDT)
CLOCK MOTOR VOLTAGE AND CYCLE MUST BE AS SPECIFIED. TO
ORDER REPLACEMENT, INDICATE PART NO. (WG--) ON MOTOR COVER.
CLOCK
MOTOR
WIRING DIAGRAM
FROM
208V
240V
OR
277V
SUPPLY
TO
LOAD
GROUND
LINE
GRD
A
4321
CLOCK
DIAL
TIME
POINTER
OFF
TRIPPER
MANUAL
LEVER
ON
TRIPPER
TYPICAL WIRING SINGLE POLE NORMALLY OPEN
SEE WIRING INSTRUCTIONS BELOW FOR OTHER TYPES
FIGURE 1
N
PRESSURE PLATE
TERMINAL SCREW
MAKE SURE WIRE
INSULATION CLEARS
PRESSURE PLATE
MINIMUM
COPPER
WIRE SIZE
(AWG)
MAX.
LOAD
(AMP)
MIN.
INSUL-
ATION
TEMP(°C)
75°C INSULATION MAX. MOTOR
LOAD (HP)
SINGLE PHASE
3 PHASE
120 V. 240 V. 208 V.
240 V.
14
12
10
8
15
20
30
40
90
90
90
90
1/2
1
2
-
2
2 1/2
3
5
N/A
N/A
Wiring Instructions: Remove 1/2 inch of insulation from wire ends. Tighten terminal screws firmly (2-18 in-lbs).
Use solid or stranded COPPER conductors only. May use two wires of the same size and type.
Programming Instructions:
1. TO SET “ON” AND “OFF” TIMES: Hold trippers against edge of CLOCK-DIAL, pointing to time (AM or PM) when ON and OFF
operations are desired, tighten tripper screws firmly. For additional tripper pairs on CLOCK-DIAL order 156T1978A.
2. TO SET TIME-OF-DAY: Pull CLOCK-DIAL outward. Turn in either direction and align the exact time-of-day on the CLOCK-DIAL
(the time now, when switch is being put into operation) to the pointer. DO NOT MOVE POINTER.
Operating Instructions:
• TO OPERATE SWITCH MANUALLY: Move MANUAL LEVER below CLOCK-DIAL left or right as indicated by arrows. This will not
effect next operation.
• IN CASE OF POWER FAILURE, reset CLOCK-DIAL to proper time-of-day. See programming instructions.
CLOCK MOTOR: 208-277 VAC, 60 HZ.
WIRING INSTRUCTIONS: To wire switch follow diagram above. To wire as SINGLE POLE
NORMALLY CLOSED, move clock motor lead from terminal 3 to 1, and connect LINE to 1,
LOAD to 2. To wire as SINGLE POLE DOUBLE THROW, install jumper (the same gauge
as line wire) between 2 and 3 and connect LINE to 2, LOADS to 1 and 4. NOTE: Line 2 if
present is uninterrupted.