Installation Instructions

P01-R01-0704
Right (Black)
Cable Drum
Black Winding
Cone
Center Bearing Plate
Stationar
y
Cone
Standard Torsion Spring System
Left (Red)
Cable Drum
End Bearing Plates
Red Winding
Cone
Torsion Tube
EZ-Set™ Extension Spring System
EZ-Set™ Winding Unit
Sheave
Standard Extension Spring System
Stationary Sheave
Sheave
NOTE: The above illustration represents a composite of many of the features found on a variety of garage doors. While not
representative of any one door, it provides a handy reference for the location of specic components
8
EZ-Set™ Torsion Spring System
EZ-Set™
Winding Unit
Left Cable Drum
EZ-Set™ Bracket
Typical Garage Door Installation Illustration
Extension Spring System Shown on Complete Door
Rear Track Hanger
(Not Included)
Extension Spring
Sheave
Stationary Sheave
Door Jamb
Flag Bracket
Vertical Track
#3 Hinge
Long Track Bracket
#2 Hinge
Operator
Label
#1 Hinge
#1 Hinge
#1 Hinge
#1 Hinge
Short Track Bracket
Bottom Bracket
Inside Step Plate
Section #4
Top Bracket
Top Bracket
Vertical Track
#3 Hinge
Section #3
General Safety Label
#2 Hinge
Section #2
#1 Hinge
Serial Number Label
Bottom Bracket
Containment Cable
P03-R01-0704
9
Hardware Components
NOTE: All doors will receive (1) spring kit and (1) or more springs. Separate spring installation supplemental
instructions should be included with door hardware. This supplement contains a list of all spring related hardware
along with instructions on proper spring installation.
P03-R01-0704
STEP 9 - Installing Door Sections
Step 9-1: Place the section in the opening so that it is against
the stop molding and centered from side to side. Place a level
on the section and use a piece of wood under one end or the
other (if necessary) to make the section level. (FIG. 9-A)
Step 9-2: Remove the level and drive a 3” nail in the jambs at
each end and bend it over the edge of the section to hold the
section in place. (FIG. 9-B)
NOTE: These nails are all that will hold the stacked door
section in place until the tracks are secured to the back jambs.
Be sure the nails hold the sections rmly in position.
Step 9-3: With the Table 9-A below, determine the order in
which you will attach the remaining sections.
NOTE: If a lock assembly was ordered with the door, the holes
for the lock may be predrilled. (Lock templates are included in
the lock instructions for doors without predrilled holes.)
* Section with general safety label.
Step 9-4: Place the next section face down on the saw horses.
If your door is predrilled for a lock, this section will be the one
with holes in the center of the panel face. Identify the bottom
edge as shown in the illustration. (FIG. 9-C)
Attach a number 2 hinge to each end at the top edge using
#14 x 5/8" sheet metal screws. Remember that the number
is stamped on the side of the hinge that is to be attached to
the section. Attach a number 1 hinge to at each center stile
location along the top edge of the section.
Step 9-5: Keyed Lock Installation. If you wish to install a
keyed lock, begin the lock installation now according to the
supplemental instructions included with the lock hardware. If
your door did not come with a keyed lock, install lift handle as
shown on previous page.
1st 2nd
Door (Bottom) (Lock) 3rd 4th
Height Section Section Section* Section
6'0" 24" 24" 24" -
7'0" 21" 21" 21" 21"
7'3" 21" 21" 21" 24"
7'6" 24" 21" 21" 24"
7'9" 24" 24" 21" 24"
8'0" 24" 24" 24" 24"
FIG. 9-A
33
Bottom
Edge
Center Stile
End
Stile
#2 Hinge
#1 Hinge
Stop Molding
12
Table 9-A - Section Order for Various Door Heights
FIG. 9-B
FIG. 9-C