Operator′s manual 455e Rancher 455 Rancher 460 Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.
KEY TO SYMBOLS Symbols on the machine: Symbols in the operator’s manual: WARNING! Chain saws can be dangerous! Careless or incorrect use can result in serious or fatal injury to the operator or others. Switch off the engine by moving the stop switch to the STOP position before carrying out any checks or maintenance. Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.
CONTENTS Contents KEY TO SYMBOLS Symbols on the machine: .............................................. Symbols in the operator’s manual: ................................ CONTENTS Contents ....................................................................... INTRODUCTION Dear Customer, ............................................................. WHAT IS WHAT? What is what on the chain saw? ................................... GENERAL SAFETY PRECAUTIONS Before using a new chain saw ........................
INTRODUCTION Dear Customer, Congratulations on your choice to buy a Husqvarna product! Husqvarna is based on a tradition that dates back to 1689, when the Swedish King Charles XI ordered the construction of a factory on the banks of the Husqvarna River, for production of muskets. The location was logical, since water power was harnessed from the Huskvarna River to create the water-powered plant.
WHAT IS WHAT? 1 29 2 3 4 30 10 23 11 12 31 32 5 9 13 14 8 7 6 27 15 16 26 25 24 28 23 22 21 20 19 18 17 What is what on the chain saw? 1 Cylinder cover 17 Chain 2 Starter handle 18 Bar 3 Air purge 19 Spike bumper 4 Stop switch (Ignition on/off switch.
GENERAL SAFETY PRECAUTIONS Before using a new chain saw • Please read this manual carefully. • Check that the cutting equipment is correctly fitted and adjusted. See instructions under the heading Assembly. Important IMPORTANT! The machine is only designed for cutting wood. • Refuel and start the chain saw. See the instructions under the headings Fuel Handling and Starting and Stopping. You should only use the saw with the bar and chain combinations we recommend in the chapter Technical data.
GENERAL SAFETY PRECAUTIONS chain saw usage if possible. Your dealer, forestry school or your library can provide information about which training materials and courses are available. • Fire Extinguisher and Shovel Generally clothes should be close-fitting without restricting your freedom of movement. IMPORTANT! Sparks can come from the muffler, the bar and chain or other sources. Always have fire extinguishing tools available if you should need them. Help prevent forest fires.
GENERAL SAFETY PRECAUTIONS • The chain brake (A) can either be activated manually (by your left hand) or automatically by the inertia release mechanism. • The brake is applied when the front hand guard (B) is pushed forwards. • • To release the chain brake pull the front hand guard backwards, towards the front handle. • Kickback can be very sudden and violent. Most kickbacks are minor and do not always activate the chain brake. If this happens you should hold the chain saw firmly and not let go.
GENERAL SAFETY PRECAUTIONS • In the felling position the left hand is in a position that makes manual activation of the chain brake impossible. With this type of grip, that is when the left hand is placed so that it cannot affect the movement of the front hand guard, the chain brake can only be activated by the inertia action. Throttle lockout The throttle lockout is designed to prevent accidental operation of the throttle control. When you press the lock (A) (i.e.
GENERAL SAFETY PRECAUTIONS Vibration damping system Muffler Your machine is equipped with a vibration damping system that is designed to minimize vibration and make operation easier. The muffler is designed to keep noise levels to a minimum and to direct exhaust fumes away from the user. ! The machine′s vibration damping system reduces the transfer of vibration between the engine unit/cutting equipment and the machine′s handle unit.
GENERAL SAFETY PRECAUTIONS General rules Chain • A chain is made up of a number of links, which are available in standard and low-kickback versions. Only use cutting equipment recommended by us! See instructions under the heading Technical data. IMPORTANT! No saw chain design eliminates the danger of kickback. • Keep the chain’s cutting teeth properly sharpened! Follow our instructions and use the recommended file gauge. A damaged or badly sharpened chain increases the risk of accidents.
GENERAL SAFETY PRECAUTIONS Chain • • 3 File position 4 Round file diameter Chain pitch (inches) Drive link width (mm/inches) It is very difficult to sharpen a chain correctly without the right equipment. We recommend that you use our file gauge. This will help you obtain the maximum kickback reduction and cutting performance from your chain. • Number of drive links.
GENERAL SAFETY PRECAUTIONS • File all the teeth to the same length. When the length of the cutting teeth is reduced to 4 mm (0.16") the chain is worn out and should be replaced. Tensioning the chain ! General advice on adjusting depth gauge setting • When you sharpen the cutting tooth (A) the depth gauge setting (C) will decrease. To maintain optimal cutting performance the depth gauge (B) has to be filed down to achieve the recommended depth gauge setting.
GENERAL SAFETY PRECAUTIONS 455e Rancher • Lubricating cutting equipment ! Release the knob by folding it out. WARNING! Poor lubrication of cutting equipment may cause the chain to snap, which could lead to serious, even fatal injuries. Chain oil Chain oil must demonstrate good adhesion to the chain and also maintain its flow characteristics regardless of whether it is warm summer or cold winter weather. • Turn the knob anti clockwise to loosen the bar cover.
GENERAL SAFETY PRECAUTIONS Checking chain lubrication • Chain drive sprocket Check the chain lubrication each time you refuel. See instructions under the heading Lubricating the bar tip sprocket. Aim the tip of the bar at a light coloured surface about 20 cm (8 inches) away. After 1 minute running at 3/4 throttle you should see a distinct line of oil on the light surface.
GENERAL SAFETY PRECAUTIONS Bar Check regularly: • Whether there are burrs on the edges of the bar. Remove these with a file if necessary. • Whether the groove in the bar has become badly worn. Replace the bar if necessary. • Whether the tip of the bar is uneven or badly worn. If a hollow forms on the underside of the bar tip this is due to running with a slack chain. • To prolong the life of the bar you should turn it over daily.
ASSEMBLY Fitting the bar and chain ! The chain is correctly tensioned when it does not sag from the underside of the bar, but can still be turned easily by hand. Hold up the bar tip and tighten the bar nuts with the combination spanner. WARNING! Always wear gloves, when working with the chain. 455 Rancher, 460 Check that the chain brake is in disengaged position by moving the front hand guard towards the front handle.
ASSEMBLY Tension the chain by turning the wheel down (+). The chain should be tensioned until it does not sag from the underside of the bar. The chain is correctly tensioned when it does not sag from the underside of the bar, but can still be turned easily by hand. Hold up the bar tip and tighten the bar clutch by turning the knob clockwise. When fitting a new chain, the chain tension has to be checked frequently until the chain is run-in. Check the chain tension regularly.
FUEL HANDLING Fuel Mixing ratio Note! The machine is equipped with a two-stroke engine and must always be run using a mixture of petrol and two-stroke oil. It is important to accurately measure the amount of oil to be mixed to ensure that the correct mixture is obtained. When mixing small amounts of fuel, even small inaccuracies can drastically affect the ratio of the mixture. ! 1:50 (2%) with HUSQVARNA two-stroke oil.
FUEL HANDLING Fuelling ! WARNING! Taking the following precautions, will lessen the risk of fire: Fuel safety • Never refuel the machine while the engine is running. • Make sure there is plenty of ventilation when refuelling or mixing fuel (petrol and 2-stroke oil). • Move the machine at least 3 m from the refuelling point before starting it. • Never start the machine: 1 If you have spilt fuel or chain oil on the machine. Wipe off the spillage and allow remaining fuel to evaporate.
STARTING AND STOPPING Starting and stopping ! Warm engine WARNING! Note the following before starting: The chain brake must be engaged when the chain saw is started to reduce the chance of contact with the moving chain during starting. Use the same procedure as for starting a cold engine but without setting the choke control in the choke position. The correct choke/start throttle setting is obtained by moving the choke control to the choke position and then pushing it in again.
STARTING AND STOPPING CAUTION! Do not pull the starter cord all the way out and do not let go of the starter handle when the cord is fully extended. This can damage the machine. Note! Reactivate the chain brake by pushing the front hand guard back towards the front handle. The chain saw is now ready for use. ! • • • Observe your surroundings and make sure that there is no risk of people or animals coming into contact with the cutting equipment. • Always hold the saw with both hands.
WORKING TECHNIQUES Before use: Basic safety rules 1 Look around you: • To ensure that people, animals or other things cannot affect your control of the machine. • To make sure that none of the above might come within reach of your saw or be injured by falling trees. , 1 Check that the chain brake works correctly and is not damaged. 2 Check that the rear right hand guard is not damaged. 3 Check that the throttle lockout works correctly and is not damaged.
WORKING TECHNIQUES 5 Take great care when cutting a tree that is in tension. A tree that is in tension may spring back to its normal position before or after being cut. If you position yourself incorrectly or make the cut in the wrong place the tree may hit you or the machine and cause you to lose control. Both situations can cause serious personal injury. 6 Before moving your chain saw switch off the engine and lock the chain using the chain brake.
WORKING TECHNIQUES 7 Take great care when you cut with the top edge of the bar, i.e. when cutting from the underside of the object. This is known as cutting on the push stroke. The chain tries to push the chain saw back towards the user. If the saw chain is jamming, the saw may be pushed back at you. Terms Cutting = General term for cutting through wood. Limbing = Cutting branches off a felled tree. Splitting = When the object you are cutting breaks off before the cut is complete.
WORKING TECHNIQUES Limbing When limbing thick branches you should use the same approach as for cutting. If it is possible (can you turn the log?) stop cutting about 2/3 of the way through the log. Cut difficult branches piece by piece. 1 2 3 The log is supported at one end. There is a high risk that it will split. Cutting ! Turn the log and finish the cut from the opposite side. WARNING! Never attempt to cut logs while they are in a pile or when a couple of logs are lying together.
WORKING TECHNIQUES Tree felling technique IMPORTANT! It takes a lot of experience to fell a tree. Inexperienced users of chain saws should not fell trees. Do not attempt any task that you feel unsure of! The main point to avoid is letting the tree fall onto another tree. It is very dangerous to remove a trapped tree and there is high accident risk. See instructions under the heading Freeing a tree that has fallen badly.
WORKING TECHNIQUES Felling ! Felling cut WARNING! Unless you have special training we advise you not to fell trees with a diameter larger than the bar length of your saw! The felling cut is made from the opposite side of the tree and it must be perfectly horizontal. Stand on the left side of the tree and cut on the pull stroke. Make the felling cut about 3-5 cm (1.5-2 inches) above the bottom directional cut. Felling is done using three cuts.
WORKING TECHNIQUES When the felling cut and directional cut are complete the tree should start to fall by itself or with the aid of a felling wedge or breaking bar. Never work in the risk zone of the hanging trapped tree. We recommend that you use a bar that is longer than the diameter of the tree, so that you can make the felling cut and directional cuts with single cutting strokes. See instructions under the heading Technical data section to find out which lengths of bar are recommended for your saw.
WORKING TECHNIQUES Never cut straight through a tree or branch that is in tension! Kickback only occurs if the kickback zone of the bar touches an object. If you must cut across tree/limb, make two to three cuts, one inch apart, one to two inches deep. Continue to cut deeper until tree/limb bends and tension is released. Limbing ! Cut tree/limb from outside the bend, after tension has been released.
MAINTENANCE General Basic settings and running in The user must only carry out the maintenance and service work described in this Operator’s Manual. More extensive work must be carried out by an authorised service workshop. The basic carburettor settings are adjusted during testing at the factory. Avoid running at a too high speed during the first 10 hours. CAUTION! If the chain rotates while idling the T-screw must be turned anti-clockwise until the chain stops.
MAINTENANCE High speed jet H Checking the front hand guard At the factory the engine is adjusted at sea level. When working at a high altitude or in different weather conditions, temperatures and atmospheric humidity, it may be necessary to make minor adjustments to the high speed jet. Make sure the front hand guard is not damaged and that there are no visible defects such as cracks. CAUTION! If the high speed jet is screwed in too far, it may damage the piston/cylinder.
MAINTENANCE Checking the brake trigger • Check that the throttle control and throttle lockout move freely and that the return springs work properly. • Start the chain saw and apply full throttle. Release the throttle control and check that the chain stops and remains stationary. If the chain rotates when the throttle control is in the idle position you should check the carburettor idle adjustment. Place the chain saw on firm ground and start it.
MAINTENANCE Stop switch Start the engine and make sure the engine stops when you move the stop switch to the stop setting. Muffler Note! The mesh must be replaced if it is damaged. If the mesh is blocked the machine will overheat and this will cause damage to the cylinder and piston. Never use a machine with a muffler that is in poor condition. Never use a muffler if the spark arrestor mesh is missing or defective.
MAINTENANCE • Undo the screw in the centre of the pulley and remove the pulley. Insert and fasten a new starter cord to the pulley. Wind approx. 3 turns of the starter cord onto the pulley. Connect the pulley to the recoil spring so that the end of the spring engages in the pulley. Fit the screw in the centre of the pulley. Insert the starter cord through the hole in the starter housing and the starter handle. Make a secure knot in the end of the starter cord.
MAINTENANCE Spark plug Needle bearing lubrication The spark plug condition is influenced by: The clutch drum has a needle bearing on the output shaft. This needle bearing must be lubricated regularly (once a week). • Incorrect carburettor adjustment. • An incorrect fuel mixture (too much or incorrect type of oil). • A dirty air filter. These factors cause deposits on the spark plug electrodes, which may result in operating problems and starting difficulties.
MAINTENANCE Cooling system Temperature 0°°C or colder: To keep the working temperature as low as possible the machine is equipped with a cooling system. The cylinder cover is designed so it can be adjusted for running in cold weather, so that preheated air from the cylinder can pass into the carburettor space preventing icing of the air filter, etc. The cooling system consists of: 1 Air intake on the starter. 2 Air guide plate. 3 Fins on the flywheel. 4 Cooling fins on the cylinder.
MAINTENANCE Maintenance schedule The following is a list of the maintenance that must be performed on the machine. Most of the items are described in the Maintenance section. Daily maintenance Clean the outside of the machine. Weekly maintenance Monthly maintenance On chain saws without a catalytic converter, check the cooling system weekly. Check the brake band on the chain brake for wear. Replace when less than 0.6 mm (0,024 inch) remains at the most worn point.
TECHNICAL DATA Technical data 455e Rancher 455 Rancher 460 Cylinder displacement, cm3 55,5 55,5 60,3 Cylinder bore, mm 47 47 49 Stroke, mm 32 32 32 Idle speed, rpm 2700 2700 2700 Power, kW/ rpm 2,6/9000 2,6/9000 2,7/9000 SEM SEM SEM Engine Ignition system Manufacturer of ignition system Type of ignition system CD CD CD Spark plug NGK BPMR 7A/ Champion RCJ 7Y NGK BPMR 7A/ Champion RCJ 7Y NGK BPMR 7A/ Champion RCJ 7Y Electrode gap, mm 0,5 0,5 0,5 Manufacturer of carburet
TECHNICAL DATA Bar and chain combinations The following combinations are CE approved. Bar Chain Length, inch Pitch, inch Gauge, mm Max. nose radius Type Length, drive links (no.
TECHNICAL DATA EC-declaration of conformity (Applies to Europe only) Husqvarna AB, SE-561 82 Huskvarna, Sweden, tel: +46-36-146500, declares under sole responsibility that the chain saws Husqvarna 455e Rancher, 455 Rancher and 460 from 2005's serial numbers and onwards (the year is clearly stated in plain text on the type plate with subsequent serial number), are in conformity with the requirements of the COUNCIL'S DIRECTIVES: - of June 22, 1998 ”relating to machinery” 98/37/EC, annex IIA.
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