Operator´s manual iZ4217TSKAA/968999254, iZ4817TSKAA/968999255 iZ4821TSKAA/968999256, iZ5223TSKAA/968999257 iZ5223TKOA/968999258, iZ6123TKAA/968999259 Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.
OPERATOR’S MANUAL RIDER iZ SERIES Contents Contents...................................................................1 Introduction .............................................................3 Congratulations....................................................3 General ................................................................3 Driving and Transport on Public Roads ...............3 Towing .................................................................3 Operating ..................................
WARNING! Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance.
INTRODUCTION Introduction Congratulations Thank you for purchasing a Husqvarna ride-on mower. This machine is built for the greatest efficiency and rapid mowing primarily of large areas. Controls in one place and a hydrostatic transmission regulated by steering controls also contribute to the machine’s performance. This manual is a valuable document. Following the instructions (use, service, maintenance, etc.) can considerably increase the lifespan of your machine and even increase its resale value.
INTRODUCTION Good Service Husqvarna’s products are sold all over the world and only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer, see the certificate in the Service Journal in this operator’s manual. When you need spare parts or support in service questions, warranty issues, etc.
SYMBOLS AND DECALS Symbols and Decals These symbols are found on the machine and in the operator’s manual. Study them carefully so that you know what they mean. WARNING! Xxxxxxx xxxx xxxxxxxx xxx x Xxxxx xxxxxx xx. xx xxxxxxxx xxxxx xxx xx. Used in this publication to notify the reader of a risk of personal injury, particularly if the reader should neglect to follow instructions given in the manual. IMPORTANT INFORMATION Xxxxxxx xxxx xxxxxxxx xxx xxx xxxx xxxxxx xx.
SYMBOLS AND DECALS Read Operator´s Manual. Whole body exposure to thrown objects. Shut off engine & remove key before performing any maintenance or repair work. Severing of fingers & toes. Keep a safe distance from the machine. Do not open or remove safety shields while engine is running. Use on slopes no greater than 10°. No passengers Careful backing up, watch for other people. Careful going forward, watch for other people.
SAFETY INSTRUCTIONS Safety Instructions These instructions are for your safety. Read them carefully. WARNING! This symbol means that important safety instructions need to be emphasized. It concerns your safety. General Use • Read all instructions in this operator’s manual and on the machine before starting it. Ensure that you understand them and then abide by them. • Learn how to use the machine and its controls safely and learn how to stop quickly. Also learn to recognize the safety decals.
SAFETY INSTRUCTIONS • Be careful when mowing around fixed objects, so that the blades do not hit them. Never drive over foreign objects. • Only use the machine in daylight or in other well-lit conditions. Keep the machine a safe distance from holes or other irregularities in the ground. Pay attention to other possible risks. • Never use the machine if you are tired, if you have consumed alcohol, or if you are taking other drugs or medication that can affect your vision, judgment, or coordination.
SAFETY INSTRUCTIONS Driving on Slopes Driving on slopes is one of the operations where the risk is greatest that the driver will lose control or the machine will tip over, which can result in serious injury or death. All slopes require extra caution. If you cannot reverse up a slope or if you feel unsure, do not mow the slope. Do as follows • Remove obstacles such as stones, tree branches, etc. • Watch out for and avoid driving over furrows, holes, and bumps.
SAFETY INSTRUCTIONS Children • Serious accidents may occur if you fail to be on guard for children in the vicinity of the machine. Children are often attracted to the machine and mowing work. Never assume that children will stay put where you last saw them. • Keep children away from the mowing area and under close supervision by another adult. • Keep an eye out and shut off the machine if children enter the work area.
SAFETY INSTRUCTIONS Maintenance WARNING! The engine must not be started when the driver’s floor plate or any protective plate for the mower deck’s drive belt is removed. • Stop the engine. Prevent the engine from starting by removing the spark plug cables from the spark plugs or by removing the ignition key before making any adjustments or performing maintenance. • Never fill the fuel tank indoors. • Fuel and fuel fumes are poisonous and extremely flammable.
SAFETY INSTRUCTIONS • Acid in the eyes can cause blindness, contact a doctor immediately. • Be careful when servicing the battery. Explosive gases form in the battery. Never perform maintenance on the battery when smoking or near open flames or sparks. The battery can explode and cause serious injury/ damage. • Ensure that nuts and bolts, especially the fastening bolts for the blade attachments, are properly tightened, torqued and that the equipment is in good condition.
SAFETY INSTRUCTIONS • Stop and inspect the equipment if you run over or into anything. If necessary, make repairs before starting. • Never make adjustments with the engine running. • The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer. • The blades are sharp and can cause cuts and gashes. Wrap the blades or use protective gloves when handling them. • Check the parking brake’s functionality regularly. Adjust and service as necessary.
SAFETY INSTRUCTIONS Roll over Protecion system ROPS The ROPS increases the basic weight of the unit by 34 lbs/16kg. ROPS for the US is standard equipment, accessory for Europe. WARNING! The structures capability may be imparired by structural damage if overturned, or alteration occurs. If any of these conditions take place, the total structure MUST be replaced. • Do not use ROPS as a lifting, attaching or anchoring point. • Do not use ROPS for wrecking or towing.
CONTROLS Controls This operator’s manual describes the Husqvarna Zero Turn Rider. The rider is fitted with a Kawasaki or Kohler four-stroke V-Twin engine developing 17-23 horse power. Transmission from the engine is made via two belt-driven hydraulic pumps, which in turn drive a hydraulic motor for each drive wheel. Using the left and right steering controls, the flow is regulated and thereby the direction and speed.
CONTROLS 1. Motion Control Levers The machine’s speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about a neutral position. Furthermore, there is a neutral position, which is locked if the steering controls are moved outward. When both controls are in the neutral position (N), the machine stands still.
CONTROLS 2. Hour Meter The hour meter displays the total operating time. It will flash CHG OIL (Change Oil) at 50 hour intervals. The flash duration is one hour before and one hour after the interval. The CHG OIL icon will come on and shut off automatically. The hour meter can not be manually reset. hourmeter Hour meter 3. Tracking Knob The tracking knob is located in front of the left control lever.
CONTROLS 5. Blade switch In order to engage the mower deck, pull the knob out; the mower blades are disengaged when the knob is depressed. 8011-510 Blade Switch 6. Ignition Switch The ignition key is placed in the ignition switch on the driver’s panel and is used to start and stop the engine. IMPORTANT INFORMATION Do not run the starter for more than five seconds each time. If the engine does not start, wait about 10 seconds before retrying. 8011-521 Ignition key and hour meter 7.
CONTROLS 8. Seat Locking Device Under the rear part of the seat is a locking device that locks the seat into its folded position. The seat has hinges at the front edge and can be folded forward when the locking device is pushed. 8011-440 The seat’s locking device 9. Refueling The machine has two fuel tanks, one on each side just behind the seat. The tanks take 5.7 gallons (22 liters) each. The engine will run on a minimum of 87-octane unleaded gasoline (no oil mix).
CONTROLS 10. Fuel Shut Off Valve The fuel shut off valve is located at the right rear of the seat. The valve has three positions; right tank, left tank and center is the off position. 8011-506 Fuel valve 11. Seat Adjustment Lever The seat can be adjusted lengthways. When making adjustments, the lever under the front edge of the seat is moved to the left (as seen by the driver in the seat), after which the seat can be moved backward or forward. 8011-441 Lengthways adjustment 12.
CONTROLS 13. Throttle Control The throttle control regulates the engine speed and thereby the rate of rotation of the blades, assuming the blade switch is pulled out, see Engaging the Mower Deck. In order to increase or decrease the engine speed, the control is moved downward or upward respectively. Avoid idling the engine for long periods, as there is a risk of fouling the spark plugs. USE FULL THROTTLE WHEN MOWING, for best mower performance and battery charging. 8011-509 Throttle control 14.
CONTROLS Cutting height pedal On some models there is a deck assist lift pedal to aid in the lifting of the deck. 8011-465 Cutting height pedal Pump release valves IMPORTANT INFORMATION Only rotate valve 1/4 - 1/2 turn to release system. Tighten the valve moderately. Do not overtighten the valve when closing. That can damage the valve seat. Pump release valves are located at the pumps. They are used to release the system so the machine may be moved by hand when not running.
OPERATION Operation Read “Safety Instructions” on page 7 and following pages, if you are unfamiliar with the machine. Training Zero turn mowers are far more manueverable than typical riding mowers due to their unique steering capabilities. We recommend that this section be reviewed in it’s entirety prior to attempting to move the mower under its own power.
OPERATION Roll bar and safety belt WARNING! Operate the unit with the roll bar in the raised and locked position and use the seat belt. There is no rollover protection when the roll bar is down. If it is necessary to lower roll bar, do not wear the seat belt. Raise the roll bar as soon as clearance permits. The seat belt must be used when the roll bar is in upright position. Roll bar Before Starting • Read the sections Safety Instructions and Controls before starting the machine.
OPERATION 4. Disengage the mower blades by depressing the blade switch. 8011-510 Depress the control for disengaging the mower deck 5. Move the steering controls outward to the locked (outer) neutral position. 8011-526 Steering controls in the outward, locked neutral position 6. Move the throttle to the middle position.
OPERATION 7. If the engine is cold, the choke control shall be pulled out to its extents. 8011-508 Set the choke control 8. Open the fuel valve for the selected fuel tank. 8011-506 Open the fuel valve 9. Press in and turn the ignition key to the start position.
OPERATION 10. When the engine starts, immediately release the ignition key back to the run position. IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time. If the engine does not start, wait about 10 seconds before retrying. 8011-743 Return to run position 11. Press the choke control in gradually when the engine has started. 8011-508 Gradually press in the choke control 12. Set the desired engine speed with the throttle.
OPERATION To start an engine with a weak battery WARNING! Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See “Battery” on page 36). If “jumper cables” are used for emergency starting, follow this procedure: IMPORTANT INFORMATION Your mower is equipped with a 12-volt negative grounded system.
OPERATION Running 1. Release the parking brake by moving the lever forward. Your mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the park brake will shut off the engine. 2. Move the steering controls to the neutral position (N). 8011-511 Released parking brake 3. Select the cutting height by placing the peg in one of the holes. Lock the peg on the inside with the pin. 4.
OPERATION In order, for example, to turn right while moving forward, move the right control towards the neutral position. The rotation of the right wheel is reduced and the machine turns to the right. Turning on the spot can be achieved by moving one control backward (behind the neutral position) and carefully moving the other steering control forward from its neutral position. Operating on hills Read the Safety Instructions “Driving on Slopes” on page 9.
OPERATION Mowing Tips • • Observe and flag rocks and other fixed objects to avoid collisions. WARNING! Begin with a high cutting height and reduce it until the desired mowing result is attained. Clear the lawn of stones and other objects that can be thrown out by the blades. The average lawn should be cut to 2 1/2" (64 mm) during the cool season and over 3" (76 mm) during the hot months. For healthier and better looking lawns, mow often after moderate growth.
OPERATION Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has been worked hard. Avoid idling the engine for longer periods, as there is a risk of the spark plugs fouling. 1. Disengage the mower deck by depressing the blade switch. 8011-510 Disengage the mower deck 2. Raise the mower deck by pulling the lifting lever backward to the transport position. 3.
OPERATION Moving by Hand In order for the machine to be moved with the engine turned off, the vent screws on both hydraulic pumps must be opened 1/4-1/2 turn. WARNING! Make no adjustments without: - the engine stopped, - the ignition key removed, - the parking brake activated.
MAINTENANCE Maintenance Maintenance Schedule The following is a list of maintenance procedures that must be performed on the machine. For those points not described in this manual, visit an authorized service workshop. An annual service carried out by an authorized service workshop is recommended to maintain your machine in the best possible condition and to ensure safe operation. Read Safety Instructions section “Maintenance” on page 11.
MAINTENANCE Daily maintenance Weekly At mainte- least nance once each Page Before After year Maintenance Maintenance interval in hours 25 50 100 z Check/adjust throttle and choke cables 40 Check the condition of belts, belt pulleys, etc.
MAINTENANCE Battery Your mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the battery with an automotive type battery charger will extend its life. Always use protective glasses when handling the battery. • Keep battery and terminals clean. IMPORTANT INFORMATION • Keep battery bolts tight. • Recharge at 6-10 amperes for 1 hour Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.
MAINTENANCE 9. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and hex nut. 10. Fit the terminal guard. 11. Lower seat. Ignition System The engine is equipped with an electronic ignition system. Only the spark plugs require maintenance. For recommended spark plugs, see Technical Data. IMPORTANT INFORMATION 1. Remove the ignition cable boot and clean around the spark plug. Fitting the wrong spark plug type can damage the engine. 2.
MAINTENANCE Checking the Safety System The machine is equipped with a safety system that prevents starting or driving under the following conditions. The engine can only be started when: 1. The mower deck is disengaged. 2. The steering controls are in the outer, locked neutral position. 3. The driver is sitting in the driver’s seat. 4. The parking brake is on. Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met.
MAINTENANCE Start motor Ignition system Works Does not work 8011-553 Safety system English- 39
MAINTENANCE Checking the Engine's Cooling Air Intake Check that the engine’s cooling air intake is free from leaves, grass, and dirt. If the cooling air intake is clogged, engine cooling deteriorates, which can lead to engine damage. Checking and Adjusting the Throttle Cable The illustrations show the Kawasaki engine. On Kohler engine are the cables mounted under the air filter housing. The throttle cable on Kohler engine must be mounted in the middle hole. The text is applicable for both engines.
MAINTENANCE Replacing the Air Filter Standard air filter If the engine seems weak or runs unevenly, the air filter may be clogged. If run with a dirty air filter, the spark plugs can become fouled, distupting operation. For this reason, it is important to replace the air filter regularly (see the heading Maintenance Schedule for the proper service interval).
MAINTENANCE Cyclon air filter maintenance If the engine seems weak or runs unevenly, the air filter may be clogged. If running with a soiled air filter, the spark plugs can obtain a coating that disrupts operation. For this reason, it is important to replace the air filter regularly (see the heading Maintenance Schedule for the proper service interval). WARNING! Allow the exhaust system to cool before performing service. Risk for burns.
MAINTENANCE Filter replacement 1. Remove the end cover. 2. Remove the main filter (outer filter) by pulling it out by hand. 8011-449 Removing the main filter 3. Remove the inner filter by pulling it out by hand. 4. Clean inside of the filter housing. Wipe dry only. 5. Install the inner filter with the open end first. Ensure that it enters its recess at the end of the housing by pushing it in to the stop. 6. Install the main filter with the open end first.
MAINTENANCE Replacing the Fuel Filter Replace the line-mounted fuel filter every 100 hours (once per season) or more often if it becomes clogged. Replace the filter as follows: 1. Move the hose clamps away from the filter. Use flat-nosed pliers. 2. Pull the filter loose from the hose ends. 3. Push the new filter into the hose ends. Position the filter with the ”FLOW” arrow pointing up toward the fuel pump. If necessary, a soap solution can be applied to the filter ends to ease mounting. 4.
MAINTENANCE Checking Tire Pressures All four tires should have a pressure of 15 psi / 103 kPa /1 bar. 8011-564 Checking the Parking Brake Tire pressures Visually check that no damage is found on the lever, links, or switch belonging to the parking brake. Perform a test drive and check that there is sufficent braking action. To adjust the parking brake, contact the Husqvarna service workshop. WARNING! Faulty adjustment can cause an accident.
MAINTENANCE Pump belt Check belt every 100 hours for excessive wear. To replace belt. Relieve tension on the deck belt and remove deck belt from clutch. See “Deck belt” on page 45. Loosen bolt on the clutch tie down and rotate out of the way. Using a 1/2” drive ratchet inserted into the square hole in the pump idler arm, relieve the tension on the pump belt and remove belt. To reinstall belt. Swing pump idler pulley out toward engine to route belt around it.
MAINTENANCE Blade replacement: WARNING! Blades are sharp. Protect your hands with gloves and/or wrap blades with a heavy cloth when handling. • Remove blade bolt by turning counterclockwise. 8011-671 1. Blade IMPORTANT INFORMATION 2. Center hole To ensure proper assembly, center hole in blade must align with star on cutter housing. 3. Star 4. Cutter housing 5.
MAINTENANCE Adjusting the Mower Deck WARNING! Before performing any service or adjustment checklist: 1. Engage the parking brake. 2. Place the blade-switch in the disengaged position. 3. Turn ignition switch to “OFF” position and remove the key. 4. Make sure the blades and all moving parts have completely stopped. 5. Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug. Leveling 1. Position the mower on a level, preferably concrete, surface.
MAINTENANCE To adjust anti-scalp rollers Anti-scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position. Anti-scalp rollers then keep the deck in the proper position to help prevent scalping in most terrain conditions. IMPORTANT INFORMATION Adjust Anti-scalp rollers with the mower on a flat level surface. CZ-9 Anti-scalp roller The anti-scalp rollers can be set in three positions. • Upper position 1.
MAINTENANCE Cleaning and Washing Regular cleaning and washing, especially under the mower deck, will increase the machine’s lifespan. Make it a habit to clean the machine directly after use (after it is cooled), before the dirt sticks. Do not spray water on the top of the mower deck. Use compressed air to clean the top side of mower deck. Use protective glasses when cleaning and washing. 8011-644 Cleaning Caster Wheels Check every 200 hours.
LUBRICATION Lubrication Lubrication Schedule 8011-765 Lubrication schedule 12/12 Every year 1/52 Every week Lubricate with grease gun Oil change Lubricate with oil can Level check 1/365 Every day Filter change General Remove the ignition key to prevent unintentional movements during lubrication. When lubricating with an oil can, it must be filled with engine oil. When lubricating with grease, unless otherwise stated, use a high grade molybdenum disulfide grease.
LUBRICATION Lubricating the Cables If possible, grease both ends of the cables and move the controls to end stop positions when lubricating. Refit the rubber covers on the cables after lubrication. Cables with sheaths will bind if they are not lubricated regularly. If a cable binds, it can disrupt operation. If a cable binds, remove the cable and hang it vertically. Lubricate it with light engine oil until the oil begins to escape from the bottom.
LUBRICATION 3. Engine Oil Kohler Engine Changing the Engine Oil Change oil after every 100 hours of operation (more frequently under severe conditions). Refill with service class SG, SH, SJ or higher oil as specified in the Viscosity Grades table on page 55. Change the oil while the engine is still warm. The oil will flow more freely and carry away more impurities. Make sure the engine is level when filling, checking or changing the oil.
LUBRICATION Checking the Oil Level The importance of checking and maintaining the proper oil level in the crankcase cannot be overemphasized. Check oil before each use as follows: 1. Make sure the engine is stopped, level, and is cool so the oil has had time to drain into the oil pan. 2. To keep dirt, debris, etc., out of the engine, clean the area around the dipstick before removing it. 3. Unthread and remove the dipstick; wipe oil off. Reinsert the dipstick into the tube and rest the cap on the tube.
LUBRICATION Oil Recommendations Using the proper type and weight of oil in the crankcase is extremely important. So is checking oil daily and changing oil regularly. Failure to use the correct oil, or using dirty oil, causes premature engine wear and failure. Oil Type Use high quality detergent oil of API (American Petroleum Institute) service class SG, SH, SJ or higher. Select the viscosity based on the air temperature at the time of operation.
LUBRICATION 3. Engine Oil Kawasaki Engine Changing the Engine Oil The engine oil must be changed for the first time after 8 hours of operation. Thereafter, it should be changed every 100 hours. IMPORTANT INFORMATION WARNING! Engine oil can be very hot if it is drained directly after stopping the engine. Allow the engine to cool somewhat first. 1. Place the machine on a flat surface. 2. Place a container under the engine oil drain plug. 3. Remove the dipstick and open the oil drain plug. 4.
LUBRICATION The oil level should lie between the markings on the dipstick. If the level is approaching the ”ADD” mark, fill the oil to the ”FULL” mark on the dipstick. Never fill above the ”FULL” mark. The oil is filled through the hole for the dipstick. 8009-159 The dipstick markings Use engine oil SAE 30 or SAE 10W-30 or, alternately, 10W/40, class SC–SJ (over +32 °F/0 °C). Over +68 °F/+20 °C SAE 40 can be used. Use engine oil SAE 5W-20, class SC–SJ (under +32 °F/0 °C). The engine holds 1.6 qt/1.
LUBRICATION 6. Front Wheel Bearings Lubricate with a grease gun, one zerk for each set of wheel bearings, until the grease is forced out. Use only good quality molybdenum disulphide grease. Grease from well-known brand names (petrochemical companies, etc.) usually maintains a good quality. 8011-573 Lubricating the front wheels 7. Deck belt pulleys Lubricate with a grease gun two strokes. 8011-461 Deck belt pulleys 8.
LUBRICATION 9. Belt Adjuster, Mower Deck Remove the foot plate (two screws) and lubricate with a grease gun, one zerk, until grease is forced out. Use only good quality molybdenum disulphide grease. Grease from well-known brand names (petrochemical companies, etc.) usually maintains a good quality. IMPORTANT INFORMATION 8011-576 Use minimal lubrication and remove excess lubricant so that it does not come into contact with belts or belt pulley drive surfaces. The belt adjuster grease zerk 10.
LUBRICATION 12. Brake Arms Remove one rear wheel at a time (four screws). Lubricate with a grease gun, one zerk for each brake arm, until the grease is forced out. Use only good quality molybdenum disulphide grease. Grease from well-known brand names (petrochemical companies, etc.) usually maintains a good quality. 8011-579 Lubricating brake arms IMPORTANT INFORMATION Use minimal lubrication and remove excess lubricant so that is does not come into contact with the brake band. 13.
LUBRICATION 14. Changing the Oil Filter 1. Drain the engine oil in accordance with the work description under the heading Engine Oil/Change Engine Oil. 2. Remove the oil filter. If necessary, use a filter remover. 3. Wipe new, clean engine oil onto the seal for the new filter. 4. Mount the filter by hand with + 3/4 turn. 5. Run the engine warm, then check that there are no leaks around the oil filter seal. 6.
TROUBLE SHOOTING GUIDE Trouble Shooting Guide Problem Cause The engine will not start. • The blade switch is engaged. • The steering controls are not locked in the neutral position. • The driver is not sitting in the driver’s seat. • The parking brake is not activated. • The battery is dead. • Contamination in the carburetor or fuel line. • The fuel supply is closed or the tap for the fuel tanks is in the wrong position. • Clogged fuel filter or fuel line. • Dead battery.
TROUBLE SHOOTING GUIDE Problem Cause The engine seems weak. • Clogged air filter. • Defective spark plugs. • Carburetor incorrectly adjusted. • Clogged air intake or cooling fins. • Engine overloaded. • Poor ventilation around engine. • Defective engine speed regulator. • Soot in the combustion chamber. • Too little or no oil in the engine. • Defective spark plugs. • Pre-ignition incorrect. Battery not charging. • Poor contact with battery terminal cable connectors.
STORAGE Storage To ready the machine for storage, follow these steps: Winter Storage 1. Thoroughly clean the machine, especially under the mower deck. Touch up damage to the paint and spray a thin layer of oil on the underside of the mower deck to avoid corrosion. 2. Inspect the machine for worn or damaged parts and tighten any nuts or screws that may have become loose. 3. Change the engine oil; dispose of properly. 4. Empty the fuel tanks or add a fuel stabilizer.
WIRING DIAGRAMS Wiring diagrams 6. Seat unoccupied 8. Blade switch in OFF position 11. Brake switch OFF pos.14-15. Motion control levers OUT 1. Battery 2. Accessory outlet 3. Key switch 4. To engine pigtail 5. Hour meter 6. Seat switch 7. Run relay 8. PTO switch 9. Brake relay 10. Electric clutch 11. Brake switch 12. Start relay 13. Strarter solenoid 14. Left motion control lever 15. Right motion control lever BLK = Black BLU = Blue BRN = Brown GRN = Green GRY = Grey LT.
TECHNICAL DATA Technical Data iZ4217TSKAA iZ4817TSKAA iZ4821TKAA Engine Manufacturer Kawasaki Kawasaki Kawasaki Type FH541V FH541V FH641V Power 17 hp / 12.5 kW 17 hp / 12.5 kW 21 hp / 15.4 kW Lubrication Pressure with oil filter Pressure with oil filter Pressure with oil filter Oil capacity excl filter 1.6 qt / 1.5 liters 1.6 qt / 1.5 liters 1.6 qt / 1.5 liters Oil capacity incl filter 1.8 qt / 1.7 litres 1.8 qt / 1.7 litres 1.8 qt / 1.
TECHNICAL DATA iZ4217TSKAA iZ4817TSKAA iZ4821TKAA Equipment Cutting width 42” / 107 cm 48” / 122 cm 48” / 122 cm Cutting height 1.5”- 5” / 3.8 - 12.7 cm 1.5”- 5” / 3.8 - 12.7 cm 1.5”- 5” / 3.8 - 12.7 cm Uncut circle 0” / 0 cm 0” / 0 cm 0” / 0 cm Number of blades 3 3 3 Blade length 14 7/8” / 378 mm 16 1/4” / 413 mm 16 1/4” / 413 mm Blade tip speed 16,500 fpm / 83.6 m/s 18,000 fpm / 91.2 m/s 18,000 fpm / 91.
TECHNICAL DATA iZ5223TKAA iZ5223TKOA iZ6123TKAA Engine Manufacturer Kawasaki Kohler Kawasaki Type FH680V CV23S FH680V Power 23 hp / 16.9 kW 23 hp / 16.9 kW 23 hp / 16.9 kW Lubrication Pressure with oil filter Pressure with oil filter Pressure with oil filter Oil capacity excl filter 1.6 qt / 1.5 liters 1.9 qt / 1.05 liter 1.6 qt / 1.5 liters Oil capacity incl filter 1.8 qt / 1.7 litres 2.0 qt / 2.2 liter 1.8 qt / 1.
TECHNICAL DATA iZ5223TKAA iZ5223TKOA iZ6123TKAA Equipment Cutting width 52” / 132 cm 52” / 132 cm 61” / 155 cm Cutting height 1.5”- 5” / 3.8 - 12.7 cm 1.5”- 5” / 3.8 - 12.7 cm 1.5”- 5” / 3.8 - 12.7 cm Uncut circle 0” / 0 cm 0” / 0 cm 0” / 0 cm Number of blades 3 3 3 Blade length 18” / 457 mm 18” / 457 mm 21” / 533 mm Blade tip speed 18,600 fpm / 94.2 m/s 18,600 fpm / 94.2 m/s 18,200 fpm / 92.
TECHNICAL DATA Accessories BioClip attachment (Mulch kit) Front baffle kit Foot operated mower deck lift Light kit Roll Over Protection System. ROPS with seat belt. Accessory only for EC models. Standard on US models.
CONFORMITY CERTIFICATES Conformity Certificates USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the requirements. This is also applicable to special requirements for any of the states, (Californian emission rules etc.). Do not remove any of these labels. Certificates can also be supplied with the machine at delivery or written in the Engine manual. Take care of them as they are valuable documents.
SERVICE JOURNAL Service Journal Action Delivery Service 1. Charge the battery. 2. Mount the rear wheels. 3. Adjust the tire pressure of all wheels to 15 PSI (1 bar). 4. Mount the steering controls in the normal position. 5. Connect the seat fold-up stop. 6. Connect the cable to the safety switch under the seat. 7. Mount the arm rests on the seat’s back support. 8. Check that the right amount of oil is in the engine. 9. Check that the right amount of oil is in the hydraulic tank. 10.
SERVICE JOURNAL Action Date, mtr reading, stamp, sign 20. Inform the customer about: Delivery service has been carried out. The need and advantages of following the service schedule. The need and advantages of leaving the machine for service every 300 hours. No remaining notes. Certified: The effects of service and maintaining a service journal on the machine’s resale value. Application areas for BioClip. 21. Fill in the sales papers, etc. After the First 8 Hours 1. Change engine oil.
SERVICE JOURNAL Action 25-Hour Service 1. Check the fuel pump’s air filter. 2. Check the hydraulic system’s oil level. 3. Check the tire pressures. 4. Lubricate the belt adjuster, mower deck. 5. Lubricate the belt adjuster, hydraulic pumps. 6. Check/clean the engine’s cooling air intake. 7. Clean cyclon air filter dust cap.
SERVICE JOURNAL Action Date, mtr reading, stamp, sign 50-Hour Service 1. Perform the 25-hour service. 2. Lubricate the front wheel bearings. 3. Lubricate the steering control shafts. 4. Lubricate the mower deck struts. 5. Lubricate the cutting height adjuster. 6. Check/adjust the parking brake.
SERVICE JOURNAL Action 100-Hour Service 1. Perform the 25-hour service. 2. Perform the 50-hour service. 3. Change engine oil. 4. Check whether the hydraulic oil needs changing (every 300 hours). 5. Check whether the engine oil filter needs changing (every 200 hours). 6. Clean/replace the spark plugs. 7. Replace the fuel filter. 8. Clean the cooling fins on the engine and transmission. 9. Check V-belts. 10. Check tighten caster wheel axle bolts (every 200 hours). 11.
SERVICE JOURNAL Action Date, mtr reading, stamp, sign 300-Hour Service 1. Inspect the machine. Come to agreement with the customer as to which additional work is to be carried out. 2. Perform the 25-hour service. 3. Perform the 50-hour service. 4. Perform the 100-hour service. 5. Change the oil and filter in the hydraulic system. 6. Clean the combustion chamber and grind the valve seats. 7. Check the play in the engine valves. 8. Dismantle and inspect starter (500 h).
SERVICE JOURNAL Action At Least Once Each Year 1. Clean the engine’s cooling air intake (25 hours). 2. Replace the air cleaner’s pre-filter (Oil-foam) (300 hours). 3. Replace the air filter’s main cartridge (200 hours). 4. Change the engine oil (100 hours). 5. Replace the engine oil filter (200 hours). 6. Change the oil and filter in the hydraulic system (300 hours). 7. Check/adjust the cutting height. 8. Check/adjust the parking brake (50 hours). 9.
SERVICE JOURNAL Action Date, mtr reading, stamp, sign English- 79
110842R01 08/03/05
