2008 Utility Vehicles Electric and Gasoline Owner’s Manual HUV4210-G HUV4210-E HUV4210-GXP HUV4210-EXP
NOTICE Warranty information appears on the last pages of this manual. No other warranties, express or implied, are contained herein. Please complete and return the warranty registration card included in this manual. Husqvarna is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. This manual contains proprietary information that is protected by copyright. All rights are reserved.
FOREWORD Thank you for choosing Husqvarna, a world leader in outdoor products. You have chosen the finest utility vehicle on the market. Please protect your investment and ensure that your Husqvarna vehicle provides years of reliable, superior performance by reading and following the maintenance instructions in this manual. Your comfort and safety are important to us, so we urge you to read and follow the step-by-step operating instructions and safety precautions in this manual.
TABLE OF CONTENTS Safety Decal and Feature Identification ..................................................................................................... 4 Practice Safety .......................................................................................................................................... 9 Proposition 65 – State of California ........................................................................................................... 9 Safety Details .........................
Safety Decal and Feature Identification SAFETY DECAL AND FEATURE IDENTIFICATION The following pages contain safety decal and feature identification information. For detailed information on specific features, read the appropriate section in this manual.
Safety Decal and Feature Identification HUV4210-E ELECTRIC VEHICLE 1 3 2 4 5 6 279 1 1013677 Decal, Battery Danger (on battery caps or on body under seat) 11 2 101908601 Decal, Tow Switch Warning (on Tow/Run switch plate, under seat) 12 3 101931501 Decal, Component Cover Notice (on electrical compo- 13 nent cover) 4 102833301 Decal, Maintenance Notice (on vehicle body, under bed) 14 5 Battery Charger Receptacle 15 6 Forward/Reverse Control 16 7 17 8 18 9 19 10 20 2008 Hus
Safety Decal and Feature Identification HUV4210-E ELECTRIC VEHICLE 8 1 9 7 2 10 6 5 13 11 12 3 4 280 1 102825501 Decal, Rollover Warning (on instrument panel) 11 Accelerator Pedal 2 102825701 Decal, Operating Instructions (on instrument panel) 12 Brake Pedal 3 102831901 Decal, Bed Latch Warning (on vehicle body, below bed latch) 13 Park Brake Pedal 4 102832001 Decal, Bed Latch Warning (on vehicle body, below bed latch) 14 5 Vehicle Loading Instructions 15 6 Serial Number 16
Safety Decal and Feature Identification HUV4210-E GASOLINE VEHICLE 1 9 8 10 2 11 7 14 13 6 12 3 5 4 281 1 102825401 Decal, Rollover Warning (on instrument panel) 11 Low Oil Warning Light 2 102825601 Decal, Operating Instructions (on instrument panel) 12 Accelerator Pedal 3 102831901 Decal, Bed Latch Warning (on vehicle body, below bed latch) 13 Brake Pedal 4 102832001 Decal, Bed Latch Warning (on vehicle body, below bed latch) 14 Park Brake Pedal 5 102833301 Decal, Mainte
Safety Decal and Feature Identification HUV4210-E GASOLINE VEHICLE 1 3 7 5 6 4 8 2 282 1 101547601 Decal, Gasoline Fuel Warning (at fuel fill or on frame, near fuel tank) 11 2 101915201 Decal, Frame Ground/Governor Warning (on vehicle frame near battery) 12 3 101960501 Decal, Rotating Parts/Hot Manifold Warning (on engine, starter/generator, and transaxle) 13 4 102345901 Decal, Diode Safety Warning (on vehicle frame, near diode) 14 5 Forward/Reverse Control 15 6 Fuel Shut-Off Valve
Practice Safety PRACTICE SAFETY Figure 1 Practice Safety Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to us. That is why before operating the vehicle, we urge you to review the information in this manual.
Safety Details SAFETY DETAILS ý WARNING • This owner’s manual should be read completely before attempting to drive or service the vehicle. Failure to follow the instructions in this manual could result in property damage, severe personal injury, or death. It is important to note that some vital statements throughout this manual and on the decals affixed to the vehicle are preceded by the words DANGER, WARNING, or CAUTION.
General Warnings ý DANGER • Do not operate engine in an enclosed area without proper ventilation. The engine produces carbon monoxide, which is an odorless, deadly poison. • The vehicle will not provide protection from lightning, flying objects, or other storm-related hazards. If caught in a storm while driving a Husqvarna vehicle, exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location.
General Information ý WARNING • Use insulated tools when working near batteries or electrical connections. Use extreme caution to avoid shorting of components or wiring. All vehicles: • Wear safety glasses or approved eye protection when servicing the vehicle or battery charger. Wear a full face shield and rubber gloves when working on or near batteries. • Do not wear loose clothing or jewelry such as rings, watches, chains, etc., when servicing the vehicle or battery charger.
Model Identification ý WARNING • Do not operate the vehicle without an installed front bumper or brush guard that is specifically designed and approved for use on this vehicle. Instability in the vehicle could cause serious injury or death. Figure 3 Bumper Figure 4 Brush Guard MODEL IDENTIFICATION The serial number of the vehicle is printed on a bar code decal mounted on the frame directly above the accelerator pedal (Example: HH0601-583947) (Figure 5).
Controls and Indicators CONTROLS AND INDICATORS See General Warnings on page 10. ý WARNING • If renting or loaning the vehicle, make sure the driver is familiar with all controls and operating procedures before allowing the vehicle to be driven. • Do not shift the Forward/Reverse handle or switch while the vehicle is moving. To avoid injury to an unsuspecting passenger or damage to the vehicle, always bring the vehicle to a full stop before shifting the Forward/Reverse handle or switch.
Controls and Indicators 2 1 Figure 6 Key Switch – Gasoline Vehicle Electric Vehicles The key switch is mounted on the dash to the right of the steering column. It has two positions, OFF and ON, which are clearly labeled. See following NOTE. NOTE: The key can be removed only when the key switch is in the OFF position. FORWARD/REVERSE CONTROL Gasoline Vehicles The Forward/Reverse handle is located on the seat support panel (Figure 7).
Controls and Indicators Figure 7 Forward/Reverse Handle – Gas Vehicle Figure 8 Forward/Reverse Rocker Switch – Electric Vehicle Figure 9 Accelerator and Brake Pedals ACCELERATOR PEDAL The accelerator pedal is the pedal on the right, with the word GO molded into it (Figure 9). Electric Vehicles The operation of the accelerator pedal differs from that of an automobile.
Controls and Indicators BRAKE PEDAL The brake pedal is the large pedal on the left with the word STOP molded into it (Figure 9). To slow or stop the vehicle, press the brake pedal with your foot (Figure 10). Figure 10 Brake Pedal Figure 11 Park Brake Pedal PARK BRAKE PEDAL The park brake pedal is the small raised portion in the upper left corner of the brake pedal. It has the word PARK molded into it and the words PARK BRAKE marked on top of it (Figure 10).
Controls and Indicators • The warning light will not illuminate if the charge is 90% or more complete. The onboard computer will retain in memory the amount of charge needed to fully replenish the batteries and will complete the charge during the next charge cycle. • When the charger is unplugged, the warning light will illuminate and remain illuminated for 10 seconds if the charge is less than 90% complete but the vehicle has enough power for approximately 30 minutes of operation.
Controls and Indicators Figure 12 Tow/Run Switch CHOKE Gasoline Vehicles Only The choke is located on the seat support panel below and to the left of the driver’s left knee (Figure 13). If the vehicle is hard to start in cool or cold temperatures, simply push in the choke cover to activate it. Hold it during start up and release the choke cover after the engine starts and runs smoothly.
Pre-Operation and Daily Safety Checklist CAUT ION • Failure to add oil immediately when the low oil warning light stays on may result in permanent engine damage. HEADLIGHT CONTROL The headlight control (2) is located on the dash to the left of the key switch (Figure 14). Pull out to turn the lights on, push in to turn the lights off. The headlights operate on 12 volts DC from the battery. See following NOTE.
Performance Inspection • Battery(ies): Check electrolyte to ensure that it is at its proper level (Figure 21, Page 38 or Figure 26, Page 43). Check battery posts. Wires should be tight and free of corrosion. On electric vehicles charge batteries fully before first use of vehicle. • Charger cord, plug, and receptacle (electric vehicles): Visually inspect for cracks, loose connections, and frayed wiring. See Plug and Receptacle on page 41. • Engine (gasoline vehicles): Check for proper engine oil level.
Driving Instructions cause resistance to rolling (moving at no more than 1 to 3 mph) (1.5 to 4.8 km/h) with the Forward/ Reverse switch in any position. When zero speed detect motor braking is engaged, the reverse buzzer should emit a distinct pattern of beeps. See following WARNING. ý WARNING • Zero-speed detect will not limit vehicle speed to 1 mph (1.6 km/h) on very steep grades. Do not operate vehicle on slopes exceeding 20% grades.
Driving Instructions ý WARNING • To help prevent falls from the vehicle, remain seated in a moving vehicle and hold on to hand holds or handrails at all times. Driver should keep both hands on the steering wheel when the vehicle is in motion. • To help prevent the possibility of serious injury, keep your entire body inside the vehicle. • Do not leave children unattended on vehicle. • To help prevent overturning the vehicle, drive slowly straight up and down slopes.
Driving Instructions Gasoline Vehicles 1. Study and understand controls. 2. Make sure everyone is seated and holding onto seat hand holds or handrails. 3. Read safety warnings located on dash and (or) above pedals. 4. Make sure wheels are turned in desired direction. 5. Turn the key all the way to the START position and hold, activating the choke as necessary, until the engine is running smoothly. The engine will idle in neutral. 6.
Bed Latch ity of a parked vehicle (with the park brake disengaged) rolling away too fast to be overtaken on foot. • Gasoline vehicles only: Turn the fuel shut-off valve to the closed (OFF) position when the vehicle is not in use. BED LATCH See General Warnings on page 10. The bed latch (1) is located under the front corners of the bed (Figure 15, Page 25) and engages automatically when the bed is closed. To lift the bed, pull the bed latch toward the side of the vehicle and lift the bed.
Towing with the Vehicle ý WARNING • Do not load the tailgate. The tailgate should be in the upright position and latched securely while the vehicle is in motion. • To help avoid shifting the vehicle load and possibly overturning the vehicle, avoid sudden starts, sudden stops, and abrupt turns. • The cargo’s center of gravity may affect the handling, steering, and braking of the vehicle. When the vehicle is loaded, reduce speed and drive slowly in turns.
Transporting on a Trailer Parking the vehicle with a trailer on a hill should be avoided. If you must park on a hill, apply the brakes and have someone chock the tires of the trailer. Brakes should be released to allow the chocks to absorb the load of the trailer. After the tires have been chocked, engage the park brake. TRANSPORTING ON A TRAILER ý WARNING • For use on public roads, the trailer must meet all federal, state, and local requirements such as taillights, brake lights, etc.
Storage – Electric Vehicles STORAGE – ELECTRIC VEHICLES See General Warnings on page 10. ý WARNING • Turn the key switch to the OFF position, remove the key, and leave the Forward/Reverse handle or switch in the NEUTRAL position during storage. This is to prevent unintentionally starting the vehicle or a fire hazard. Place the Tow/Run switch in the TOW position. • Do not attempt to charge frozen batteries or batteries with bulged cases. Discard the battery. Frozen batteries can explode.
Storage – Gasoline Vehicles STORAGE – GASOLINE VEHICLES See General Warnings on page 10. ý DANGER • Do not attempt to drain fuel when the engine is hot or while it is running. • Be sure to clean up any spilled gasoline before operating the vehicle. • Store fuel in an approved fuel container only. Store in a well-ventilated area away from sparks, open flames, heaters, or heat sources. • Keep fuel out of the reach of children. • Do not siphon fuel from the vehicle.
Storage – Gasoline Vehicles 4. Batteries should be clean and free of corrosion. Wash tops and terminals of batteries with a solution of baking soda and water (1 cup (237 mL) baking soda per 1 gallon (3.8 L) of water). Rinse solution off batteries. Do not allow this solution to enter the batteries. Be sure terminals are tight. Let the terminals dry and then coat them with Battery Terminal Protector Spray (Husqvarna 603 00 00-03).
Maintenance RETURNING THE STORED GASOLINE VEHICLE TO SERVICE 1. Restore fuel system to operation (Figure 32, Page 48). 1.1. Remove plug from fuel tank vent. 1.2. Connect vent tube to fuel tank vent. 2. Connect battery cables, positive (+) cable first, and tighten terminals to 12 ft-lb (16 N·m). 3. Completely open the fuel shut-off valve (Figure 17). Make sure the valve is fully open.
Periodic Service Schedules ý WARNING Gasoline vehicles only: • Moving parts: Do not attempt to service gasoline vehicle while the engine is running. • Hot! Do not attempt to service hot engine or exhaust system. Failure to heed this warning could result in severe burns. • Turn the fuel shut-off valve to the closed (OFF) position (Figure 16, Page 30).
Periodic Service Schedules PERIODIC SERVICE SCHEDULE – ELECTRIC VEHICLES REGULAR INTERVAL Daily service by owner SERVICE Pre-Operation and Daily Safety Checklist See Pre-Operation and Daily Safety Checklist on page 20. Performance Inspection See Performance Inspection on page 21. Batteries Charge batteries (after each daily use only). Weekly service by owner Batteries Check electrolyte level. Add water if necessary. See page 37.
Periodic Service Schedules PERIODIC SERVICE SCHEDULE – GASOLINE VEHICLES REGULAR INTERVAL Daily service by owner SERVICE Pre-Operation and Daily Safety Checklist See Pre-Operation and Daily Safety Checklist on page 20. Performance Inspection See Performance Inspection on page 21. Monthly service by owner or trained technician Check engine oil level; change if necessary. See Periodic Lubrication Schedules on page 35.
Periodic Lubrication Schedules PERIODIC LUBRICATION SCHEDULES PERIODIC LUBRICATION SCHEDULE – ELECTRIC VEHICLES REGULAR INTERVAL SERVICE Semiannually by owner or trained technician (or every 50 hours of operation, whichever comes first) Annually by trained technician only (or every 100 hours of operation, whichever comes first) 5 LUBRICATION POINTS Brake pedal shaft bearings 1 Dry Moly Lube (Husqvarna 603 00 0001) Brake linkage and pivots 2 Dry Moly Lube (Husqvarna 603 00 0001) Accelerator piv
Periodic Lubrication Schedules PERIODIC LUBRICATION SCHEDULE – GASOLINE VEHICLES REGULAR INTERVAL LUBRICATION POINTS SERVICE Semiannually by owner trained technician (or every 50 hours of operation, whichever comes first) RECOMMENDED LUBRICANT Brake pedal shaft bearings 1 Dry Moly Lube (Husqvarna 603 00 0001) Brake linkage and pivots 2 Dry Moly Lube (Husqvarna 603 00 0001) Accelerator push rod pivots, mounts, and shifter cable pivots 3 Dry Moly Lube (Husqvarna 603 00 0001) Front suspension (5
Vehicle Controller – Electric Vehicles VEHICLE CONTROLLER – ELECTRIC VEHICLES The electric vehicle is equipped with a solid state speed controller. In order to properly service and maintain the solid state controller vehicle, it is necessary to understand the electrical circuitry and the functions of all components in both systems. Therefore, if any repair or servicing needs to be performed, we recommend that it be performed by an authorized Husqvarna distributor/dealer using Husqvarna parts.
Batteries – Electric Vehicles 1. The batteries should be kept clean and free of corrosion. Wash tops and terminals of batteries with a solution of baking soda and water (1 cup (237 mL) baking soda per gallon (3.8 L) of water). Rinse solution off of the batteries. Do not allow this solution to enter the battery. Be sure terminals are tight. Let the terminals dry and then coat with Battery Terminal Protector Spray (Husqvarna 603 00 00-03). See following NOTE. NOTE: Dispose of waste water properly. 2.
Battery Charger – Electric Vehicles BATTERY CHARGER – ELECTRIC VEHICLES ý DANGER • The charging area must be ventilated. Hydrogen level in the air must never exceed 2%. The total volume of air in the charging area must be changed five times per hour. Exhaust fans should be located at the highest point of the roof. Contact a local HVAC engineer. • Do not charge the vehicle batteries with the vehicle covered or enclosed.
Battery Charger – Electric Vehicles NOTE: Because the vehicle’s onboard computer (OBC) has a storage charge feature that automatically checks and recharges the batteries as necessary every 15 days, the charger can remain plugged to an electric vehicle throughout the storage period. At one hour and at two hours into the charge cycle, the charger will shut off in order to run a selfdiagnostic program (ammeter will drop to zero).
Battery Charger – Electric Vehicles Insert the charger DC plug into the vehicle receptacle. The charger will turn on two to ten seconds later (Figure 22). When inserting the DC plug, align the raised guide on the plug with the guide slot in the receptacle and push straight in slowly. Husqvarna battery chargers interact with the vehicle onboard computer. The computer records the amount of energy consumed during vehicle use.
Battery – Gasoline Vehicles 1 2 Figure 24 Sense Lead Fuse 1. Sense Lead Fuse 2. 48-Volt Fuse Link. RECEPTACLE FUSE LINK As an additional feature to protect the batteries and charging circuit from an overload, the electric vehicle is equipped with a receptacle fuse link (Figure 24). If the charger does not come on when the vehicle is placed on charge, visually inspect the fuse link. See following WARNING.
Battery – Gasoline Vehicles ý DANGER - External: Flush with water. Call a physician immediately. - Internal: Drink large quantities of milk or water followed with milk of magnesia or vegetable oil. Call a physician immediately. - Eyes: Flush with water for 15 minutes. Call a physician immediately. ý WARNING • Do not jump start a dead battery using another battery and jumper cables.
Engine Oil – Gasoline Vehicles ENGINE OIL – GASOLINE VEHICLES See General Warnings on page 10. Even though the low oil warning light on the dash should illuminate if oil level becomes low, engine oil level should be checked monthly. Vehicle should be on a level surface when checking oil. Do not overfill with oil. ENGINE OIL LEVEL CHECK 1. Remove the oil level dipstick from the oil filler tube and wipe oil from dipstick (Figure 27). See following CAUTION.
Engine Oil – Gasoline Vehicles ý WARNING • For vehicles with cargo beds, remove all cargo before raising the bed or servicing the vehicle. If the vehicle is equipped with a prop rod, ensure that it is securely engaged while bed is raised. Do not close the bed until all persons are clear of cargo bed area. Keep hands clear of all crush areas. Do not drop cargo bed; lower gently and keep entire body clear. Failure to heed this warning could result in severe personal injury or death. 3.
Engine Oil – Gasoline Vehicles NOTE: An oil drip guard can be used to prevent excess oil from dripping into the engine base plate. Use an empty quart (one liter) container and cut the bottom off at an angle, then slide the open area of the container up and under the oil filter prior to removing. Position the port of the plastic container so oil will be directed into the oil pan (Figure 28).
Fueling Instructions – Gasoline Vehicles OIL VISCOSITY Choose the viscosity according to the temperature as indicated by the oil viscosity chart (Figure 31). See following NOTE. NOTE: Using multi-grade oils (5W-20, 10W-30, and 10W-40) will increase oil consumption. Check oil level more frequently when using them. SAE 40 SAE 30 SAE 10W-30/ SAE 10W-40 SAE 5W-30 Figure 31 Oil Viscosity Chart FUELING INSTRUCTIONS – GASOLINE VEHICLES See General Warnings on page 10.
Cleaning the Vehicle 3. The fuel tank is located on passenger side of vehicle. Remove fuel cap and fill the fuel tank with fresh unleaded gasoline only. See preceding CAUTION. 4. Replace fuel cap on tank. Ensure cap is tightened securely. 5. Replace seat bottom. 1 2 3 Figure 32 Fuel Tank 1. Vent 2. Fuel Shut-off Valve 3. Vent Tube CLEANING THE VEHICLE Husqvarna vehicles are equipped with ABS front bodies and TPO for rear bodies.
Accessories ACCESSORIES There is a complete line of accessory equipment available from Husqvarna and our dealers/distributors. You can obtain the name and phone number of your closest Husqvarna contact by visiting our web site at www.usa.husqvarna.com. Care should be taken that these accessories are properly installed by trained technicians, and that they are used in the manner for which they were designed.
Vehicle Specifications VEHICLE SPECIFICATIONS SPECIFICATIONS Electric HUV4210EXP Electric HUV4210-E Gasoline HUV4210GXP Gasoline HUV4210-G POWER SOURCE Drive motor: Direct drive, 48 volts DC, shunt-wound, 3.2 hp • Engine: 4-cycle OHV, 286 cc, 9.5 maximum HP @3600 RPM (per SAE J 1940/1349), single-cylinder, air-cooled, with pressure lubrication system • Engine: 4-cycle OHV, 351cc, 11.
Vehicle Specifications SPECIFICATIONS Electric HUV4210-E Electric HUV4210EXP Gasoline HUV4210-G Gasoline HUV4210GXP 800 lb. (363 kg) Vehicle rated capacity: Level surface only Forward speed 17 mph (27 km) Standard seating capacity 2 LIQUID CAPACITIES Transaxle 22 oz. (0.67 L) Engine crankcase (without filter) 32 oz. (0.95 L) Engine crankcase (with filter) 38 oz. (1.12 L) Unitized transaxle 27 oz. (0.8 L) Fuel tank 7 gallons (26.5 L) TIRE PRESSURE Front and rear 18-20 psi (1.24-1.
HUSQVARNA® LIMITED TWO YEAR WARRANTY FOR 2008 TRANSPORTATION AND UTILITY VEHICLES 1. WARRANTY: HUSQVARNA, INC.
6. DISCLAIMER: THIS LIMITED WARRANTY IS EXCLUSIVE. HUSQVARNA MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY HUSQVARNA AND EXCLUDED FROM THIS WARRANTY. THE PURCHASER AND HUSQVARNA EXPRESSLY AGREE THAT THE REMEDY OF THE REPLACEMENT OR REPAIR OF THE DEFECTIVE VEHICLE OR COMPONENT THEREOF IS THE SOLE REMEDY OF THE PURCHASER.
battery, a prudent owner will read and study the charger owner's manual, the electric vehicle owner's manual, the operator instructions, and the battery warning labels; and will exercise due care in working on or around batteries. Transportation expenses for warranty services are also excluded from this warranty. WARRANTY LIMITATIONS HUSQVARNA's liability under this limited warranty shall be to replace a defective battery.
3)Damages caused by improper installation of the Computer or Controller; 4)Vehicles charged by systems other than the Husqvarna PowerDrive Charger. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, HUSQVARNA does not warrant that the Computer or Controller is suitable for use in any application other than its PowerDrive System 48, PowerDrive Plus and IQ System products.
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT Your new Husqvarna ("Husqvarna") vehicle engine complies with both the U.S. EPA and State of California emission regulations. However, the use of gasoline powered golf cars in areas of California that do not attain the federal ozone standards is illegal. Please refer to the Air Resources Board information at http://www.arb.ca.gov/enf/enf.htm for compliance.
2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Page 57
Publication Part Number 603 00 42-71 Edition Code 0607A00000 Manual No. 103372916 Husqvarna Forest and Garden 7349 Statesville Road Charlotte, NC USA www.usa.husqvarna.
