02764 CTH180 XP Owner's Manual
SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN GENERAL SERVICE • Never operate machine in a closed are. • Keep all nuts and bolts tight to be sure the equipment is in safe working condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuelsoaked debris. Allow machine to cool before storing.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.
UNASSEMBLED PARTS Steering Wheel Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Bolt Steering Wheel Insert (2) Hex Bolts 1/4-20 x 3/4 Steering Wheel Adapter Key (2) Keps Nut 1/4-20 Slope Sheet (2) Keys Steering Sleeve (1) Oil Drain Tube For Future Use 5
ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY STEERING WHEEL INSERT A socket wrench set will make assembly easier. Standard wrench sizes are listed.
ASSEMBLY NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. BATTERY COVER NEGATIVE CABLE (BLACK) DISCARD TERMINAL PROTECTIVE CAPS TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) KEPS NUT • • HEX BOLT • POSITIVE CABLE (RED) 02 59 • • 1 FIG. 2 TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) INSTALL SEAT (See Fig.
ASSEMBLY NOTE: The strap hook must go through the discharge chute only. Do not allow the hook to enter the slot in the tractor back plate.This will allow the discharge chute to float with the mower deck when moving on uneven terrain. TO INSTALL BAGGER COMPONENTS TO TRACTOR (See Figs. 4A-4D) • • Remove discharge chute from rear of tractor. Unhook the two (2) straps and pull chute out and away from tractor. Remove the two (2) 3/8 nuts and flat washers from the bolts at the tractor back plate.
ASSEMBLY TO ASSEMBLE AND INSTALL MULCHER PLUG (See Fig. 8) DUMP HANDLE TUBE RETAINER SPRING • • 1/4 X 2" CARRIAGE BOLTS CLEVIS PIN • CAP Remove spring retainer and pin from handle. Insert plug into handle. Make sure that the letter "A" on both the plug and handle are on the same side and that they can both be seen from the top when laying on the ground. Secure with pin and retainer spring provided. For installation see "To Convert Mower" in Section 5 of this manual.
ASSEMBLY ✓CHECKLIST CHECK TIRE PRESSURE BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ✓ Seat is adjusted comfortably and tightened securely. ✓ All tires are properly inflated.
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD). HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig.
OPERATION TO ADJUST GAUGE WHEELS (See Fig. 11) CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE:Adjust gauge wheels with tractor on a flat level surface.
OPERATION BEFORE STARTING THE ENGINE NOTE: Before starting, read the warm and cold starting procedures below. • Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.
OPERATION • Place tractor safely on level surface with engine off and parking brake set. • Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual). • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. • Move motion control lever to full forward position and hold for five (5) seconds.
OPERATION TO DUMP BAGGER (See Fig.16) MULCHER PLUG 02331 Your tractor is equipped with a Dump Bag Alarm. To turn off the alarm disengage the attachment clutch switch. • Position tractor in location you wish to dump bagger. • Place motion control lever in Neutral position and set parking brake. • Raise dump handle to its highest position. Pull handle forward to raise bagger and dump clippings. • To continue mowing, be sure bagger is down and in proper operating position which will allow mower to operate.
MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE E E S S RS AG US RS UR OUR OU SON OR U O H O H H A 0 ST E 8H SE RE 25 10 50 Y Y Y Y Y RE O R R R R R O F E E E E E F BE SERVICE EV EV EV EV EV BE H AC DATES Check Brake Operation Check Tire Pressure T R A C T 0 R Check Operator Presence and Interlock Systems Check for Loose Fasteners 5 Sharpen/Replace Mower Blades 3 Lubrication Chart Check Battery Level 4 Clean Battery and Terminals Check Transaxle Cooling Check V-Belt
MAINTENANCE TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).
MAINTENANCE BLADE REMOVAL • Raise mower to highest position to allow access to blades. • Remove blade bolt, lock washer and flat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. • Reassemble blade bolt, lock washer and flat washer in exact order as shown. • Tighten blade bolt securely (27-35 Ft. Lbs. torque).
MAINTENANCE • • • • • • IN-LINE FUEL FILTER (See Fig. 23) Unlock drain valve by pushing inward and turning counterclockwise. To open, pull out on the drain valve. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill.
SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
SERVICE AND ADJUSTMENTS • TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PRODUCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower. • • SIDE-TO-SIDE ADJUSTMENT (See Figs. 25 and 26) • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground.
SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 29) The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. Park the tractor on level surface. Engage parking brake. TO ADJUST BRAKE • Depress clutch/brake pedal all the way down and engage parking brake. • Measure distance between brake operating arm and nut “A” on brake rod.
SERVICE AND ADJUSTMENTS • • BELT INSTALLATION • Carefully work new belt down around transmission cooling fan and onto the input pulley. • Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley. • Install belt through all stationary idlers and clutching idler. • Reinstall clutch locator and tighten nut securely. • Reconnect clutch harness. • Make sure belt is in all pulley grooves and inside all belt guides and keepers.
SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK BATTERY (See Fig. 34) TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 35) • • • WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. • Raise hood. Unsnap headlight wire connector. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. To replace, reverse above procedure.
STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE.
TROUBLESHOOTING POINTS PROBLEM Will not start CAUSE 1. 2. 3. 4. 5. 6. 7. Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 1. 2. 3. 4. 5. 6. 7. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 8. 9. 10. Hard to start CORRECTION Engine valves out of adjustment. 10. Fill fuel tank. See “TO START ENGINE” in Operation section. Wait several minutes before attempting to start. Replace spark plug.
TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor cut - uneven 1. 2. 3. 4. 5. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel.
SERVICE NOTES 30
TRACTOR- -MODEL NO. CTH180 XP (HAUCT18H42G), PRODUCT NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH180 XP (HAUCT18H42G), PRODUCT NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH180 XP (HAUCT18H42G), PRODUCT NO. 954 17 02-31 ELECTRICAL KEY NO. PART NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH180 XP (HAUCT18H42G), PRODUCT NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH180 XP (HAUCT18H42G), PRODUCT NO. 954 17 02-31 CHASSIS AND ENCLOSURES KEY NO. PART NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH180 XP (HAUCT18H42G), PRODUCT NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH180 XP (HAUCT18H42G), PRODUCT NO. 954 17 02-31 DRIVE KEY NO. PART NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH180 XP (HAUCT18H42G), PRODUCT NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH180 XP (HAUCT18H42G), PRODUCT NO. 954 17 02-31 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 532 19 36-51 Steering Wheel 2 532 18 47-06 Front Axle Assembly 3 532 16 98-40 Spindle Assembly, L.H. 4 532 16 98-39 Spindle Assembly, R.H. 5 532 12 49-31 Bearing, Race, Thrust, Hardened 6 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.
REPAIR PARTS TRACTOR- -MODEL NO. CTH180 XP (HAUCT18H42G), PRODUCT NO. 954 17 02-31 SEAT ASSEMBLY 1 8 8 9 14 9 7 7 10 5 6 22 21 2 24 5 16 25 15 11 13 17 12 4 3 seat_lt.knob_7(CRD) KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 532 18 87-15 532 14 05-51 871 11 06-16 819 13 16-10 532 14 50-06 873 80 06-00 532 12 41-81 817 00 06-16 819 13 16-14 532 18 24-93 532 16 63-69 532 12 12-46 DESCRIPTION Seat Bracket Pnt Pivot Seat (blk ) Bolt Fin Hex 3/8-16 x 1 Blk Washer Flat 13/32 x 1 x 10 Ga.
REPAIR PARTS TRACTOR- -MODEL NO. CTH180 XP (HAUCT18H42G), PRODUCT NO. 954 17 02-31 DECALS 14 3 7 21 7 20 17 3 14 5 9 8 11 _ 90N MAX + 1 12 _ 150N MAX + 10 KEY NO. PART NO. DESCRIPTION KEY NO. PART NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH180 XP (HAUCT18H42G), PRODUCT NO. 954 17 02-31 ENGINE 3 2 1 8 14 38 13 10 81 25 105 105 6 5 101 32 44 46 33 37 45 31 33 23 29 OPTIONAL EQUIPMENT 4 Spark Arrester KEY NO. PART NO. 1 2 3 532 17 83-85 532 19 16-11 ---------- 4 5 6 8 10 13 532 14 97-23 532 17 60-67 532 17 60-68 532 17 18-77 532 14 66-29 ---------- 14 23 25 532 14 84-56 532 16 98-37 532 19 15-96 engine-kawasaki_8 DESCRIPTION KEY NO. PART NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH180 XP (HAUCT18H42G), PRODUCT NO. 954 17 02-31 MOWER LIFT 29 28 27 25 24 23 7 41 8 49 37 5 38 30 3 40 36 1 50 13 4 26 6 6 11 5 2 12 4 13 19 13 20 31 32 13 KEY NO. PART NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH180 XP (HAUCT18H42G), PRODUCT NO. 954 17 02-31 MOWER 41 40 164 36 84 38 55 32 164 116 68 124 36 117 32 30 41 21 21 39 34 44 36 36 119 61 27 30 26 36 24 118 46 33 2 2 40 30 3 21 21 32 30 28 31 23 21 25 124 21 6 33 5 117 118 21 21 116 31 1 19 18 32 4 41 35 35 119 36 119 21 117 22 21 118 116 124 2 130 46 2 13 2 15 46 2 21 14 11 45 131 69 34 16 118 8 20 44 117 116 9 107cm_deck-elect.
REPAIR PARTS TRACTOR- -MODEL NO. CTH180 XP (HAUCT18H42G), PRODUCT NO. 954 17 02-31 MOWER KEY NO. PART NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH180 XP (HAUCT18H42G), PRODUCT NO. 954 17 02-31 BAGGER 17 39 44 15 11 12 28 15 38 17 41 5 5 19 20 4 37 1 8 38 41 19 36 9 45 32 24 31 2 22 2 7 43 6 15 37 45 19 44 10 36 7 3 6 4 9 11 7 22 3 25 23 2 3 15 3 3 15 33 34 26 36_mulc h plug (C RD) 35 Bagger Asy (CRD)_8 KEY NO. PART NO.
WARRANTY STATEMENT SECTION 1: LIMITED WARRANTY Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original purchaser to be free from defects in material and workmanship from the date of purchase for the “Warranty Period” of the product as set forth below: Lifetime Warranty: All tiller tines against breakage, trimmer shafts, ignition coils and modules on hand held product.
532 19 56-41 1.24.05 RD SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION FOL D AL ONG THIS DOT IS A TED 15 D LINE EGR EE S LOP E ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. Printed in U.S.A. 1.
