DIC F101 Black 00X31-Z28-6011_EU3000i_H1-4 Owner’s Manual GENERATOR EU3000i 31Z28601 00X31-Z28-6011 00X31-Z28-6011_EU3000i_H1-4.indd1 1 2eY1150.2010.02 Printed in Japan o2009 Honda Motor Co., Ltd.
09/12/15 09:47:08 31Z28600_001 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas. Breathing carbon monoxide can cause unconsciousness or death. Never run the generator in a closed, or even partly closed area where people may be present. Keep this owner’s manual handy so that you can refer to it at any time.
09/12/15 09:47:15 31Z28600_002 INTRODUCTION Congratulations on your selection of a Honda generator. We are certain you will be pleased with your purchase of one of the finest generators on the market. We want to help you get the best results from your new generator and to operate it safely. This manual contains all the information on how to do that; please read it carefully. As you read this manual, you will find information preceded by a symbol.
09/12/15 09:47:29 31Z28600_003 A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important. And using this generator safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
09/12/15 09:47:33 31Z28600_004 CONTENTS GENERATOR SAFETY .................................................................................6 IMPORTANT SAFETY INFORMATION ...................................................6 Operator Responsibility.......................................................................6 Carbon Monoxide Hazards..................................................................6 Electric Shock Hazards ........................................................................
09/12/15 09:47:37 31Z28600_005 CONTENTS OPERATION ...............................................................................................22 SAFE OPERATING PRECAUTIONS ......................................................22 STARTING THE ENGINE .......................................................................23 STOPPING THE ENGINE .......................................................................26 AC OPERATION...............................................................................
09/12/15 09:47:41 31Z28600_006 CONTENTS TRANSPORTING .......................................................................................63 TAKING CARE OF UNEXPECTED PROBLEMS ........................................64 ENGINE WILL NOT START....................................................................64 ENGINE LACKS POWER........................................................................65 NO POWER AT THE AC RECEPTACLES...............................................
09/12/15 09:47:50 31Z28600_007 GENERATOR SAFETY IMPORTANT SAFETY INFORMATION Honda generators are designed for use with electrical equipment that has suitable power requirements. Other uses can result in injury to the operator or damage to the generator and other property. Most injuries or property damage can be prevented if you follow all instructions in this manual and on the generator. The most common hazards are discussed below, along with the best way to protect yourself and others.
09/12/15 09:48:02 31Z28600_008 GENERATOR SAFETY Electric Shock Hazards The generator produces enough electric power to cause a serious shock or electrocution if misused. Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution. Keep the generator dry.
09/12/15 09:48:07 31Z28600_009 GENERATOR SAFETY Refuel With Care Gasoline is extremely flammable, and gasoline vapor can explode. Allow the engine to cool if the generator has been in operation. Refuel only outdoors in a well-ventilated area with the engine off. Do not overfill the fuel tank. Never smoke near gasoline, and keep other flames and sparks away. Always store gasoline in an approved container. Make sure that any spilled fuel has been wiped up before starting the engine.
09/12/15 09:48:42 31Z28600_010 GENERATOR SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda servicing dealer for a replacement.
09/12/15 09:48:49 31Z28600_011 CONTROLS & FEATURES COMPONENT & CONTROL LOCATIONS Use the illustrations on these pages to locate and identify the most frequently used controls.
09/12/15 09:48:55 31Z28600_012 CONTROLS & FEATURES AIR CLEANER COVER MUFFLER FILTERS SPARK PLUG MAINTENANCE COVER SPARK PLUG OIL MAINTENANCE COVER OIL FILLER CAP/DIPSTICK 11
09/12/15 09:49:06 31Z28600_013 CONTROLS & FEATURES CONTROLS Engine Switch ON CHOKE The engine switch controls the ignition system, fuel valve and choke valve. OFF − Stops the engine and closes the fuel valve. OFF ON − Running position; opens the fuel valve and allows the engine to be started. ENGINE SWITCH CHOKE − Closes choke valve. The choke is used to provide proper starting mixture when the engine is cold. Starter Grip Pulling the starter grip operates the recoil starter to crank the engine.
09/12/15 09:49:18 31Z28600_014 CONTROLS & FEATURES Fuel Tank Cap Vent Lever The fuel tank cap is provided with a vent lever to seal the fuel tank. The vent lever must be in the ON position for the engine to run. When the engine is not in use, leave the vent lever in the OFF position to reduce the possibility of fuel leakage. Allow the engine to cool well before turning the vent lever to the OFF position.
09/12/15 09:49:28 31Z28600_015 CONTROLS & FEATURES Parallel Operation Outlets These outlets are used for connecting two EU3000i generators for parallel operation (see page 30 ). A Honda approved parallel operation cable kit (optional equipment) is required for parallel operation. This kit can be purchased from an authorized Honda generator dealer.
09/12/15 09:49:34 31Z28600_016 CONTROLS & FEATURES DC Receptacle The DC receptacle should ONLY be used for charging 12-volt automotive type batteries. The DC charging output is not regulated. DC Circuit Protector The DC circuit protector automatically shuts off the DC battery charging circuit when the DC charging circuit is overloaded, when there is a problem with the battery, or when the connections between the battery and the generator are improper.
09/12/15 09:49:48 31Z28600_017 CONTROLS & FEATURES Folding Handle The foldable handle is intended for ease of transportation and should be folded when the generator is stationary. Do not rest objects on the handle when in the transport position. To Extend The Handle Lift the handle upward with both hands. To Fold The Handle Lower the handle with both hands until it clicks into place.
09/12/15 09:49:54 31Z28600_018 CONTROLS & FEATURES FEATURES Ground Terminal The generator ground terminal is connected to the frame of the generator, the metal non-current-carrying parts of the generator, and the ground terminals of each receptacle. Before using the ground terminal, consult a qualified electrician, electrical inspector, or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator.
09/12/15 09:50:00 31Z28600_019 CONTROLS & FEATURES Output Indicator The output indicator (green) is illuminated when the generator is operating normally. It indicates that the generator is producing electrical power at the receptacles. In addition, the output indicator has a simplified hour meter function.
09/12/15 09:50:08 31Z28600_020 CONTROLS & FEATURES Overload Indicator If the generator is overloaded (in excess of 3.0 kVA), or if there is a short circuit in a connected appliance, the overload indicator (red) will come on. If the overload indicator (red) stays on continuously for more than 4 seconds, current to the connected appliance(s) will shut off, and the output indicator (green) will go off. However, the engine will continue to run.
09/12/15 09:50:18 31Z28600_021 BEFORE OPERATION ARE YOU READY TO GET STARTED? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Knowledge Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the generator and its operation before you begin using it. Know how to quickly shut off the generator in case of an emergency.
09/12/15 09:50:25 31Z28600_022 BEFORE OPERATION To prevent a possible fire, keep the generator at least 3 feet (1 meter) away from building walls and other equipment during operation. Do not place flammable objects close to the engine. Before beginning your pre-operation checks, be sure the generator is on a level surface and the engine switch is in the OFF position. Check the Engine Check the oil level (see page 46 ). A low oil level will cause the Oil Alert system to shut down the engine.
09/12/15 09:50:37 31Z28600_023 OPERATION SAFE OPERATING PRECAUTIONS Before operating the generator for the first time, review chapters GENERATOR SAFETY (see page 6 ) and BEFORE OPERATION (see page 20 ). For your safety, do not operate the generator in an enclosed area such as a garage. Your generator’s exhaust contains poisonous carbon monoxide gas that can collect rapidly in an enclosed area and cause illness or death.
09/12/15 09:50:47 31Z28600_024 OPERATION STARTING THE ENGINE To prevent a possible fire, keep the generator at least 3 feet (1 meter) away from building walls and other equipment during operation. Do not place flammable objects close to the engine. Operating this generator less than 3 feet (1 meter) from a building or other obstruction can cause overheating and damage the generator. For proper cooling, allow at least 3 feet (1 meter) of empty space above and around the generator.
09/12/15 09:50:57 31Z28600_025 OPERATION 3. Make sure the Eco-Throttle switch is in the OFF position. OFF ECO-THROTTLE SWITCH 4. Turn the engine switch to the ON position. To start a cold engine, turn the engine switch to the CHOKE position. To restart a warm engine, leave the engine switch in the ON position. ON CHOKE ENGINE SWITCH 5. Pull the starter grip lightly until you feel resistance, then pull briskly in the direction of the arrow as shown.
09/12/15 09:51:02 31Z28600_026 OPERATION 6. If the engine switch was turned to the CHOKE position to start the engine, turn it to the ON position as the engine warms up. 7. If you wish to use the Eco-Throttle system, turn the Eco-Throttle switch to the ON position after the engine has warmed up for 2 or 3 minutes.
09/12/15 09:51:10 31Z28600_027 OPERATION STOPPING THE ENGINE To stop the engine in an emergency, simply turn the engine switch to the OFF position. Under normal conditions, use the following procedure. 1. Turn off or disconnect all appliances connected to the generator. 2. Turn the engine switch to the OFF position. OFF ENGINE SWITCH 3. Allow the engine to cool, and then turn the fuel tank cap vent lever to the OFF position.
09/12/15 09:51:15 31Z28600_028 OPERATION 4. If two generators were connected for parallel operation, disconnect the parallel operation cable after stopping the engines if you do not wish to resume parallel operation.
09/12/15 09:51:26 31Z28600_029 OPERATION AC OPERATION Before connecting an appliance to the generator, make sure that the appliance is in good working order and that its electrical rating does not exceed that of the receptacle. Most motorized appliances require more than their electrical rating for startup. When an electric motor is started, the overload indicator (red) may come on. This is normal if the overload indicator (red) goes off within 9 seconds.
09/12/15 09:51:36 31Z28600_030 OPERATION AC Applications Before connecting an appliance or power cord to the generator: Make sure that it is in good working order. A faulty appliance or power cord can create a potential for electrical shock. If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn it off immediately. Disconnect the appliance, and determine whether the problem is the appliance or the rated load capacity of the generator has been exceeded.
09/12/15 09:51:45 31Z28600_031 OPERATION AC PARALLEL OPERATION Before connecting an appliance to either generator, make sure that the appliance is in good working order and that its electrical rating does not exceed that of the receptacle. Most motorized appliances require more than their electrical rating for startup. When an electric motor is started, the overload indicator (red) may come on. This is normal if the overload indicator (red) goes off within 9 seconds.
09/12/15 09:51:53 31Z28600_032 OPERATION 3. Plug in the appliance following the instruction provided with the parallel operation cable kit. 4. Turn on the appliance. If the generators are overloaded (see page 33 ), or if there is a short circuit in a connected appliance, the overload indicator (red) will come on. If the overload indicator (red) stays on continuously for more than 4 seconds, current to the connected appliance(s) will shut off, and the output indicator (green) will go off.
09/12/15 09:52:04 31Z28600_033 OPERATION AC Parallel Operation Applications Follow the instructions included with the parallel operation cable kit. Before connecting an appliance or power cord to the generator: Make sure that it is in good working order. A faulty appliance or power cord can create a potential for electrical shock. If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn it off immediately.
09/12/15 09:52:09 31Z28600_034 OPERATION Limit operation requiring maximum power to 30 minutes. Maximum power in parallel operation is double the available power for single unit operation: 6.0 kVA For continuous operation, do not exceed the rated power. Rated power in parallel operation is double the available power for single unit operation: 5.2 kVA The total power requirements (VA) of all appliances connected must be considered.
09/12/15 09:52:20 31Z28600_035 OPERATION DC OPERATION The DC receptacle should ONLY be used for charging 12-volt automotive type batteries. The DC charging output is not regulated. The DC receptacle can be used while the AC power is in use. When using the AC power together with DC power, do not exceed 20.8 ampere AC load. When using the DC output, turn the Eco-Throttle switch to the OFF position. Connecting the battery charging cable (optional equipment): 1.
09/12/15 09:52:29 31Z28600_036 OPERATION 3. Connect the red lead of the battery charging cable to the positive (＋) battery terminal and the black lead to the negative (−) battery terminal. DC RECEPTACLE BATTERY CHARGING CABLE (optional equipment) BLACK LEAD RED LEAD 4. Start the generator (see page 23 ). Do not start the vehicle while the battery charging cable is connected and the generator is running. The vehicle or the generator may be damaged.
09/12/15 09:52:37 31Z28600_037 OPERATION Disconnecting the battery charging cable: 1. Stop the engine. 2. Disconnect the black lead of the battery charging cable from the negative (−) battery terminal. 3. Disconnect the red lead of the battery charging cable from the positive (＋) battery terminal. 4. Disconnect the battery charging cable from the DC receptacle of the generator. 5. Connect the vehicle battery ground cable to the negative (−) battery terminal.
09/12/15 09:52:46 31Z28600_038 OPERATION ECO-THROTTLE SYSTEM With the switch in the ON position, engine speed is automatically lowered when loads are reduced, turned off, or disconnected. When appliances are turned on or reconnected, the engine returns to the proper speed to power the electrical load. In the OFF position, the Eco-Throttle system does not operate. Appliances with large start-up power demands may not allow the engine to reach normal operating rpm when they are connected to the generator.
09/12/15 09:52:55 31Z28600_039 OPERATION STANDBY POWER Connections to a Building’s Electrical System Connections for standby power to a building’s electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes. Improper connections to a building’s electrical system can allow current from the generator to backfeed into the utility lines.
09/12/15 09:53:01 31Z28600_040 OPERATION Special Requirements Keep all cooling holes open and clear of debris, mud, water, etc. Cooling holes are located on the front panel, rear panel, and the bottom of the generator. If the cooling holes are blocked, the generator may overheat and damage the engine, inverter, or windings. Do not lay the generator on its side when moving, storing, or operating it. Oil may leak and damage the engine or your property.
09/12/15 09:53:11 31Z28600_041 SERVICING YOUR GENERATOR THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, and trouble free operation. It will also help reduce air pollution. To help you properly care for your generator, the following pages include a maintenance schedule, routine inspection procedures, and simple maintenance procedures using basic hand tools.
09/12/15 09:53:22 31Z28600_042 SERVICING YOUR GENERATOR MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed. Always follow the procedures and precautions in the owner’s manual.
09/12/15 09:53:36 31Z28600_043 SERVICING YOUR GENERATOR MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD (3) Perform at every indicated month or operating hour interval, whichever comes first. ITEM Engine oil Check level Change Air cleaner Check Clean Spark plug Check-adjust Replace Spark arrester Clean Valve clearance Check-adjust Combustion chamber Clean Fuel tank and filter Clean Fuel tube Check Each use First month or 20 Hrs. Every 3 months or 50 Hrs. Every 6 months or 100 Hrs.
09/12/15 09:53:46 31Z28600_044 SERVICING YOUR GENERATOR REFUELING With the engine stopped, remove the fuel tank cap and check the fuel level. Refill the fuel tank if the fuel level is low. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately. Fuel can damage paint and plastic. Be careful not to spill fuel when filling your fuel tank.
09/12/15 09:53:53 31Z28600_045 SERVICING YOUR GENERATOR When fueling an empty fuel tank, fill the tank up to the upper level mark. The generator will not start if there is not enough fuel in the tank. FUEL TANK CAP UPPER LEVEL MARK TETHER (RED) (California Type) Non-California types: After refueling, tighten the fuel tank cap securely. California types: After refueling, tighten the fuel tank cap until it clicks.
09/12/15 09:54:00 31Z28600_046 SERVICING YOUR GENERATOR FUEL RECOMMENDATIONS This engine is certified to operate on regular unleaded gasoline with a pump octane rating of 86 or higher. Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt or water in the fuel tank. You may use regular unleaded gasoline containing no more than 10% ethanol (E10) or 5% methanol by volume. In addition, methanol must contain cosolvents and corrosion inhibitors.
09/12/15 09:54:05 31Z28600_047 SERVICING YOUR GENERATOR ENGINE OIL LEVEL CHECK Check the engine oil level with the generator on a level surface and the engine stopped. 1. Pull the knob and remove the oil maintenance cover.
09/12/15 09:54:13 31Z28600_048 SERVICING YOUR GENERATOR 2. Remove the oil filler cap and wipe the dipstick clean. 3. Check the oil level by inserting the dipstick into the oil filler neck without screwing it in. 4. If the level is low, fill with the recommended oil (see page 50 ) to the upper limit of the oil filler neck. 5. Reinstall the oil filler cap and tighten it securely. 6. Reinstall the oil maintenance cover.
09/12/15 09:54:22 31Z28600_049 SERVICING YOUR GENERATOR ENGINE OIL CHANGE Drain the oil while the engine is warm to assure rapid and complete draining. 1. Turn the engine switch and fuel tank cap vent lever to the OFF position (see page 26 ) to reduce the possibility of fuel leakage. 2. Place wood blocks 3.5 in (90 mm) or greater under the generator as shown. 3.5 in (90 mm) or greater WOOD BLOCKS 3. Remove the engine oil maintenance cover and oil filler cap/dipstick.
09/12/15 09:54:32 31Z28600_050 SERVICING YOUR GENERATOR 4. Open the oil drain plug cover from the bottom of the generator. 5. Place a suitable container below the engine to catch the used oil. 6. Remove the oil drain plug and sealing washer and drain the oil. 7. Reinstall the oil drain plug and a new sealing washer. Tighten the plug securely. 8. Close the oil drain plug cover. Improper disposal of engine oil can be harmful to the environment.
09/12/15 09:54:39 31Z28600_051 SERVICING YOUR GENERATOR ENGINE OIL RECOMMENDATIONS Oil is a major factor affecting performance and service life. Use 4-stroke automotive detergent oil. SAE 10W−30 is recommended for general use. Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range. AMBIENT TEMPERATURE The SAE oil viscosity and service category are in the API label on the oil container.
09/12/15 09:54:47 31Z28600_052 SERVICING YOUR GENERATOR AIR CLEANER SERVICE 1. Loosen the air cleaner cover screw, and remove the air cleaner cover. AIR CLEANER COVER SCREW AIR CLEANER COVER 2. Remove the main and outer filters from the air cleaner case. MAIN FILTER OUTER FILTER 3. Check the main and outer filters to be sure they are clean and in good condition. If the main and outer filters are dirty, clean them as described on page 53 . Replace the main and outer filters if they are damaged.
09/12/15 09:54:56 31Z28600_053 SERVICING YOUR GENERATOR 4. Make sure that the rubber seal is set in the groove of the air cleaner case. Replace the rubber seal if it is damaged. RUBBER SEAL 5. Reinstall the air filters. Put the outer filter into the ribs on the air cleaner case. MAIN FILTER OUTER FILTER 6. Reinstall the air cleaner cover, and tighten the air cleaner cover screw.
09/12/15 09:55:03 31Z28600_054 SERVICING YOUR GENERATOR AIR FILTER CLEANING A dirty main and outer filters will restrict air flow to the carburetor, reducing engine performance. If you operate the generator in very dusty areas, clean the main and outer filters more frequently than specified in the Maintenance Schedule. 1. Wash the main and outer filters in a solution of household detergent and warm water, then rinse thoroughly, or wash in nonflammable or high flash point solvent.
09/12/15 09:55:15 31Z28600_055 SERVICING YOUR GENERATOR SPARK PLUG SERVICE In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plug: BPR6ES (NGK) W20EPR-U (DENSO) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. An incorrect spark plug can cause engine damage. If the engine is hot, allow it to cool before servicing the spark plug. 1.
09/12/15 09:55:26 31Z28600_056 SERVICING YOUR GENERATOR 5. Inspect the spark plug. Replace it if the electrodes are worn or if the insulator is cracked, chipped, or fouled. SEALING WASHER 0.028−0.031 in (0.7−0.8 mm) 6. Measure the spark plug electrode gap with a wire-type feeler gauge. Correct the gap, if necessary, by carefully bending the side electrode. The gap should be: 0.028−0.031 in (0.7−0.8 mm) 7.
09/12/15 09:55:36 31Z28600_057 SERVICING YOUR GENERATOR SPARK ARRESTER SERVICE The spark arrester must be serviced every 100 hours to keep it functioning as designed. If the engine has been running, the muffler will be very hot. Allow the muffler to cool before servicing the spark arrester. Clean the spark arrester as follows: 1. Loosen the cover screw and remove the spark plug maintenance cover. SPARK PLUG MAINTENANCE COVER COVER SCREW 2. Remove the 4 mm self-tapping screw and the spark arrester.
09/12/15 09:55:42 31Z28600_058 SERVICING YOUR GENERATOR 3. Use a brush to remove carbon deposits from the spark arrester screen. Be careful to avoid damaging the screen. The spark arrester must be free of breaks and tears. Replace the spark arrester if it is damaged. 4. Reinstall the spark arrester and spark plug maintenance cover.
09/12/15 09:55:52 31Z28600_059 STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your generator trouble-free and looking good. The following steps will help to keep rust and corrosion from impairing your generator’s function and appearance, and will make the engine easier to start when you use the generator again. Cleaning Wipe the generator with a moist cloth.
09/12/15 09:55:58 31Z28600_060 STORAGE Service according to the table below: STORAGE TIME RECOMMENDED SERVICE PROCEDURE TO PREVENT HARD STARTING Less than 1 month No preparation required Fill with fresh gasoline and add gasoline 1 to 2 months stabilizer ＊. Fill with fresh gasoline and add gasoline 2 months to 1 year stabilizer ＊. Drain the carburetor float bowl (see page 60 steps 2 ∼ 7 ). Drain the fuel tank and carburetor (p. 60). 1 year or more Change the engine oil and lubricate the cylinder (p. 61).
09/12/15 09:56:07 31Z28600_061 STORAGE Draining the Fuel Tank and Carburetor Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately. 1. Unscrew the fuel tank cap (see page 44), remove the debris screen, and empty the fuel tank into an approved gasoline container. We recommend using a commercially available gasoline hand pump to empty the tank.
09/12/15 09:56:12 31Z28600_062 STORAGE Engine Oil 1. Change the engine oil (see page 48). 2. Remove the spark plug (see page 54), and pour approximately one teaspoon (5-10 cc) of clean engine oil into the cylinder. Crank the engine several revolutions to distribute the oil, then reinstall the spark plug. 3. Reinstall the spark plug cap on the spark plug securely. 4. Reinstall the spark plug maintenance cover. 5.
09/12/15 09:56:25 31Z28600_063 STORAGE STORAGE PRECAUTIONS If your generator will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark-producing electric motor, or where power tools are operated.
09/12/15 09:56:32 31Z28600_064 TRANSPORTING Do not lay the generator on its side when moving, storing, or operating it. Oil may leak and damage the engine or your property. If the generator has been used, allow it cool for at least 15 minutes before loading the generator on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some material.
09/12/15 09:56:39 31Z28600_065 TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT START Possible Cause Fuel tank cap vent lever OFF. Engine switch OFF. Out of fuel. Bad fuel; generator stored without treating or draining gasoline, or refueled with bad gasoline. Low oil level caused Oil Alert to stop engine. Spark plug faulty, fouled, or improperly gapped. Spark plug wet with fuel (flooded engine). Fuel filter restricted, carburetor malfunction, ignition malfunction, valves stuck, etc.
09/12/15 09:56:45 31Z28600_066 TAKING CARE OF UNEXPECTED PROBLEMS ENGINE LACKS POWER Possible cause Air filter restricted. Bad fuel; generator stored without treating or draining gasoline, or refueled with bad gasoline. Fuel filter restricted, carburetor malfunction, ignition malfunction, valves stuck, etc. Correction Clean or replace air filter (p. 51). Drain fuel tank and carburetor (p. 60). Refuel with fresh gasoline (p. 43).
09/12/15 09:56:56 31Z28600_067 TAKING CARE OF UNEXPECTED PROBLEMS NO POWER AT THE AC RECEPTACLES Possible Cause Correction Output indicator is OFF, and overload indicator is ON. Check AC load. Stop and restart the engine. Check the cooling air inlet. Stop and restart the engine. Check AC load and reset circuit protector (p. 14). Replace or repair power tool or appliance. Stop and restart the engine. Take the generator to an authorized Honda servicing dealer, or refer to the shop manual.
09/12/15 09:57:03 31Z28600_068 TECHNICAL & CONSUMER INFORMATION TECHNICAL INFORMATION Serial Number Location FRAME SERIAL NUMBER Record the frame serial number and date purchased in the spaces below. You will need this information when ordering parts, and when making technical or warranty inquiries.
09/12/15 09:57:10 31Z28600_069 TECHNICAL & CONSUMER INFORMATION Carburetor Modification for High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions.
09/12/15 09:57:20 31Z28600_070 TECHNICAL & CONSUMER INFORMATION Emission Control System Information Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.
09/12/15 09:57:28 31Z28600_071 TECHNICAL & CONSUMER INFORMATION Problems That May Affect Emissions If you are aware of any of the following symptoms, have your engine inspected and repaired by your authorized Honda servicing dealer. Hard starting or stalling after starting. Rough idle. Misfiring or backfiring under load. Afterburning (backfiring). Black exhaust smoke or high fuel consumption.
09/12/15 09:57:40 31Z28600_072 TECHNICAL & CONSUMER INFORMATION Air Index (Models certified for sale in California) An Air Index Information label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines. The lower the Air Index, the less pollution.
09/12/15 09:57:56 31Z28600_073 TECHNICAL & CONSUMER INFORMATION Specifications Dimensions Model Description code Length Width Height Dry mass [weight] EU3000i EAVJ 24.5 in (622 mm) 14.9 in (379 mm) 19.3 in (489 mm) 77.6 lbs (35.2 kg) Engine Model Engine type Displacement 〔Bore × Stroke〕 Compression ratio Engine speed Cooling system Ignition system Oil capacity Fuel tank capacity Spark plug GX160K1 4-stroke, overhead valve, single cylinder 9.9 cu-in (163 cm ) 〔2.68 × 1.77 in (68.0 × 45.0 mm)〕 8.
09/12/15 09:58:09 31Z28600_074 TECHNICAL & CONSUMER INFORMATION Wiring Diagram 73
09/12/15 09:58:22 31Z28600_075 TECHNICAL & CONSUMER INFORMATION CONSUMER INFORMATION Dealer Locator Information To find an authorized Honda Servicing Dealer anywhere in the United States: Call (800) 426-7701 or visit our web site: www.hondapowerequipment.com/dealerlocator/ Honda Publications Shop Manual This manual covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician. Available through your Honda dealer or through Helm Inc.
09/12/15 09:58:30 31Z28600_076 TECHNICAL & CONSUMER INFORMATION Customer Service Information Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership’s management. The Service Manager or General Manager can help. Almost all problems are solved in this way.
09/12/15 09:58:41 31Z28600_077 TECHNICAL & CONSUMER INFORMATION Distributor’s Limited Warranty PRODUCTS COVERED BY THIS WARRANTY EU series generators Parts & Accessories. LENGTH OF WARRANTY (1) (from date of original retail purchase) Private Commercial/ Residential (2) Rental/institutional 36 months 36 months See your authorized Honda servicing dealer for details (1) This warranty applies to products purchased at rental at or placed in rental service on or after January 1, 2009.
09/12/15 09:58:47 31Z28600_078 TECHNICAL & CONSUMER INFORMATION To Obtain Warranty Service: You must take the Honda generator and proof of original retail purchase date, at your expense, to any Honda Power Equipment dealer in the United States, Puerto Rico, or the U.S. Virgin Islands who is authorized to service that product, during the dealer’s normal business hours.
09/12/15 09:58:53 31Z28600_079 TECHNICAL & CONSUMER INFORMATION Emission Control System Warranty Your new Honda Power Equipment engine complies with the U.S. EPA, Environment Canada, and State of California emission regulations (models certified for sale in California only). American Honda Motor Co., Inc. provides the emission warranty coverage for engines in the United States, and its territories. Honda Canada Inc. provides the emission warranty for engines in the 13 provinces and territories of Canada.
09/12/15 09:59:00 31Z28600_080 TECHNICAL & CONSUMER INFORMATION Owner’s Warranty Responsibility: As the power equipment engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. Honda recommends that you retain all receipts covering maintenance on your power equipment engine, but Honda cannot deny warranty coverage solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
09/12/15 09:59:05 31Z28600_081 TECHNICAL & CONSUMER INFORMATION If any emission-related part on your engine is defective, the part will be repaired or replaced by Honda without charge for diagnosis, parts, or labor. All defective parts replaced under this warranty become the property of Honda. A list of warranted parts is on page 82 . Normal maintenance items, such as spark plugs and filters, that are on the warranted parts list are warranted up to their required replacement interval only.
09/12/15 09:59:10 31Z28600_082 TECHNICAL & CONSUMER INFORMATION American Honda Motor Co., Inc. Power Equipment Customer Relations 4900 Marconi Drive Alpharetta, Georgia 30005-8847 Telephone: (888) 888-3139 Email: powerequipmentemissions @ahm.honda.com or Honda Canada Inc. Power Equipment Customer Relations Visit www.honda.ca for contact information. Telephone: (888) 946-6329 Exclusions: Failures other than those resulting from defects in material or workmanship are not covered by this warranty.
09/12/15 09:59:17 31Z28600_083 TECHNICAL & CONSUMER INFORMATION Disclaimer of Consequential Damage and Limitation of Implied Warranties: American Honda Motor Co., Inc. and Honda Canada Inc. disclaim any responsibility for incidental or consequential damages such as loss of time or the use of the power equipment, or any commercial loss due to the failure of the equipment; and any implied warranties are limited to the duration of this written warranty.
09/12/15 09:59:27 31Z28600_084 INITIAL USE INSTRUCTIONS ENGINE OIL The generator is shipped WITHOUT OIL in the engine. 1. Place the generator on a level surface. 2. Pull the knob and remove the oil maintenance cover. OIL MAINTENANCE COVER KNOB 3. Remove the oil filler cap/dipstick and add enough SAE 10W-30 API service category SJ or later (or equivalent) oil to bring the oil level to the upper limit of the oil filler neck.
09/12/15 09:59:36 31Z28600_085 INITIAL USE INSTRUCTIONS FUEL Add fuel to the generator in a well-ventilated area. Never refuel the engine inside a building where gasoline fumes may reach flames or sparks. Keep gasoline away from appliance pilot lights, barbecues, electric appliances, power tools, etc. Spilled fuel is not only a fire hazard, it causes environmental damage. Wipe up spills immediately. This engine is certified to operate on unleaded gasoline with a pump octane rating of 86 or higher.
09/12/15 09:59:44 31Z28600_086 INITIAL USE INSTRUCTIONS 2. Fuel carefully to avoid spilling fuel. Do not fill the fuel tank above the upper level mark (red) on the fuel strainer. When fueling an empty fuel tank, fill the tank up to the upper level mark. The generator will not start if there is not enough fuel in the tank. UPPER LEVEL MARK (RED) TETHER (California Type) Fuel can damage paint and plastic. Be careful not to spill fuel when filling your fuel tank.
09/12/15 09:59:53 31Z28600_087 INITIAL USE INSTRUCTIONS BEFORE OPERATION Before using the generator, all generator operators must read the following chapters and sections: GENERATOR SAFETY (pages 6 − 9 ) CONTROLS & FEATURES (pages 10 − 19 ) BEFORE OPERATION (pages 20 − 21 ) OPERATION (page 22 ) STARTING THE ENGINE (pages 23 − 25 ) STOPPING THE ENGINE (pages 26 − 27 ) MAINTENANCE SCHEDULE (page 42 ) REGISTRATION Please Register Your Generator If your dealer did not collect registration information from you,
09/12/15 09:59:59 31Z28600_088 INDEX A AC Applications .................................................................................... 29 AC Circuit Protector ............................................................................. 14 AC OPERATION .................................................................................... 28 AC PARALLEL OPERATION ................................................................. 30 AC Parallel Operation Applications .......................................
09/12/15 10:00:07 31Z28600_089 INDEX E Eco-Throttle Switch ............................................................................. 13 ECO-THROTTLE SYSTEM ................................................................... 37 Electric Shock Hazards .......................................................................... 7 Emission Control System Information ............................................... 69 Emission Control System Warranty ...................................................
09/12/15 10:00:15 31Z28600_090 INDEX M MAINTENANCE SAFETY ..................................................................... 41 MAINTENANCE SCHEDULE ............................................................... 42 N NO POWER AT THE AC RECEPTACLES ............................................. 66 NO POWER AT THE DC RECEPTACLE ............................................... 66 O Oil Alert Indicator ............................................................................... 19 OPERATION ..............
09/12/15 10:00:21 31Z28600_091 INDEX S SAFE OPERATING PRECAUTIONS .................................................... 22 SAFETY LABEL LOCATIONS ................................................................. 9 Safety Precautions ............................................................................... 41 Serial Number Location ...................................................................... 67 SERVICING YOUR GENERATOR ........................................................
09/12/15 10:00:23 31Z28600_092 MEMO 91
09/12/15 10:00:26 31Z28600_093 MEMO 92
09/12/15 10:00:31 31Z28600_094 QUICK REFERENCE INFORMATION Fuel Type Engine Oil Type Spark Plug Type Maintenance Electrode Gap Before each use First 20 hours Subsequent Regular unleaded gasoline with a pump octane rating of 86 or higher SAE 10W-30, API SJ or later (or equivalent), for general use (page 50) NGK: BPR6ES (NGK) W20EPR-U (DENSO) 0.028−0.031 in (0.7−0.8 mm) Check engine oil level. Check air filter. Change engine oil.
DIC F101 Black 00X31-Z28-6011_EU3000i_H1-4 Owner’s Manual GENERATOR EU3000i 31Z28601 00X31-Z28-6011 00X31-Z28-6011_EU3000i_H1-4.indd1 1 2eY1150.2010.02 Printed in Japan o2009 Honda Motor Co., Ltd.
