Workshop Manual
Table Of Contents
- COVER
- INTRODUCTION
- SAFETY
- CONTENTS
- SECTION 1 GENERAL
- SECTION 2 UPPERSTRUCTURE
- Cab
- Counterweight
- Main Frame
- Pump Device
- REMOVE AND INSTALL PUMP DEVICE
- DISASSEMBLE PUMP DEVICE
- ASSEMBLE PUMP DEVICE
- MAINTENANCE STANDARD
- ALLOWABLE LIMITS FOR CYLINDER BLOCK
- DISASSEMBLE REGULATOR
- ASSEMBLE REGULATOR
- DISASSEMBLE FAN PUMP
- ASSEMBLE FAN PUMP
- MAINTENANCE STANDARD
- DISASSEMBLE REGULATOR (FAN PUMP)
- ASSEMBLE REGULATOR (FAN PUMP)
- STRUCTURE OF PILOT PUMP
- Control Valve
- REMOVE AND INSTALL CONTROL VALVE
- DISASSEMBLE CONTROL VALVE (4-SPOOL HOUSING SIDE)
- ASSEMBLE CONTROL VALVE (4-SPOOL HOUSING SIDE)
- DISASSEMBLE CONTROL VALVE (5-SPOOL HOUSING SIDE)
- ASSEMBLE CONTROL VALVE (5-SPOOL HOUSING SIDE)
- DISASSEMBLE CONTROL VALVE (4-SPOOL HOUSING UPPER AND LOWER SURFACES)
- ASSEMBLE CONTROL VALVE (4-SPOOL HOUSING UPPER AND LOWER SURFACES)
- DISASSEMBLE CONTROL VALVE (5-SPOOL HOUSING UPPER AND LOWER SURFACES)
- ASSEMBLE CONTROL VALVE (5-SPOOL HOUSING UPPER AND LOWER SURFACES)
- DISASSEMBLE CONTROL VALVE (4-SPOOL CONTROL VALVE)
- ASSEMBLE CONTROL VALVE (4-SPOOL CONTROL VALVE)
- DISASSEMBLE CONTROL VALVE (5-SPOOL CONTROL VALVE)
- ASSEMBLE CONTROL VALVE (5-SPOOL CONTROL VALVE)
- DISASSEMBLE CONTROL VALVE (HOUSING FRONT AND REAR SURFACES)
- ASSEMBLE CONTROL VALVE (HOUSING FRONT AND REAR SURFACES)
- DISASSEMBLE HOUSING
- ASSEMBLE HOUSING
- Swing Device
- Pilot Valve
- Pilot Shut-Off Solenoid Valve
- Solenoid Valve
- Signal Control Valve
- Shockless Valve
- Fan Valve
- Fan Motor
- Engine
- SECTION 3 UNDERCARRIAGE
- SECTION 4 FRONT ATTACHMENT
- SERVICE MANUAL REVISION REQUEST FORM
UPPERSTRUCTURE / Control Valve
W2-5-71
Assemble Housing
IMPORTANT: When placing housing (2) or
housing (1) on the workbench, use
the cloth in order not to damage.
CAUTION: Housing (2) weight: 200 kg (440
lb)
1. Install eyebolts (M12, Pitch 1.75 mm) (2 used)
into the hole (2 places) on housing (2). Hoist and
place housing (2) onto the workbench with the
side facing downward.
2. Apply grease to O-rings (6) (6 used), (7) (6 used),
(8) (3 used) and (9) (3 used). Install O-rings (6) (6
used), (7) (6 used), (8) (3 used) and (9) (3 used)
to housing (2).
CAUTION: Housing (1) weight: 200 kg (440
lb)
3. Install eyebolts (M12, Pitch 1.75 mm) (2 used)
into the hole on housing (1). Hoist and install
housing (1) to housing (2). Install housing (1) to
housing (2) with socket bolts (3) (7 used), (5) (6
used) and washers (4) (13 used).
: 14 mm
: 250 N⋅m (25.5 kgf⋅m, 184 lbf⋅ft)
4. Hoist and place the control valve onto the
workbench with the side of housing (1) facing
downward.
5. Install socket bolt (3) and washer (4) to housing
(2).
: 14 mm
: 250 N⋅m (25.5 kgf⋅m, 184 lbf⋅ft)