Workshop Manual
Table Of Contents
- COVER
- INTRODUCTION
- SAFETY
- CONTENTS
- SECTION 1 GENERAL
- SECTION 2 UPPERSTRUCTURE
- Cab
- Counterweight
- Main Frame
- Pump Device
- REMOVE AND INSTALL PUMP DEVICE
- DISASSEMBLE PUMP DEVICE
- ASSEMBLE PUMP DEVICE
- MAINTENANCE STANDARD
- ALLOWABLE LIMITS FOR CYLINDER BLOCK
- DISASSEMBLE REGULATOR
- ASSEMBLE REGULATOR
- DISASSEMBLE FAN PUMP
- ASSEMBLE FAN PUMP
- MAINTENANCE STANDARD
- DISASSEMBLE REGULATOR (FAN PUMP)
- ASSEMBLE REGULATOR (FAN PUMP)
- STRUCTURE OF PILOT PUMP
- Control Valve
- REMOVE AND INSTALL CONTROL VALVE
- DISASSEMBLE CONTROL VALVE (4-SPOOL HOUSING SIDE)
- ASSEMBLE CONTROL VALVE (4-SPOOL HOUSING SIDE)
- DISASSEMBLE CONTROL VALVE (5-SPOOL HOUSING SIDE)
- ASSEMBLE CONTROL VALVE (5-SPOOL HOUSING SIDE)
- DISASSEMBLE CONTROL VALVE (4-SPOOL HOUSING UPPER AND LOWER SURFACES)
- ASSEMBLE CONTROL VALVE (4-SPOOL HOUSING UPPER AND LOWER SURFACES)
- DISASSEMBLE CONTROL VALVE (5-SPOOL HOUSING UPPER AND LOWER SURFACES)
- ASSEMBLE CONTROL VALVE (5-SPOOL HOUSING UPPER AND LOWER SURFACES)
- DISASSEMBLE CONTROL VALVE (4-SPOOL CONTROL VALVE)
- ASSEMBLE CONTROL VALVE (4-SPOOL CONTROL VALVE)
- DISASSEMBLE CONTROL VALVE (5-SPOOL CONTROL VALVE)
- ASSEMBLE CONTROL VALVE (5-SPOOL CONTROL VALVE)
- DISASSEMBLE CONTROL VALVE (HOUSING FRONT AND REAR SURFACES)
- ASSEMBLE CONTROL VALVE (HOUSING FRONT AND REAR SURFACES)
- DISASSEMBLE HOUSING
- ASSEMBLE HOUSING
- Swing Device
- Pilot Valve
- Pilot Shut-Off Solenoid Valve
- Solenoid Valve
- Signal Control Valve
- Shockless Valve
- Fan Valve
- Fan Motor
- Engine
- SECTION 3 UNDERCARRIAGE
- SECTION 4 FRONT ATTACHMENT
- SERVICE MANUAL REVISION REQUEST FORM
UPPERSTRUCTURE / Pump Device
W2-4-67
Assemble Regulator (Fan Pump)
1. Insert compensating rod (7) and lever (21) into
housing (48).
2. Align the pin (49) hole on lever (21) with the pin
hole on housing (48). Align pin (20) in lever (21)
with the stepped part on compensating rod (7).
Install lever (21) to housing (48).
3. Install retaining ring (17) to sleeve (18). Install
sleeve (18) and spool (19) to housing (48).
IMPORTANT: Before installing feedback lever (22),
check if spool (19) moves smoothly.
Check the directions of spool (19)
and feedback lever (22).
4. Align the pin hole on spool (19) with that on
feedback lever (22). Install pin (23) through the
mounting hole of support plug (51).
5. Insert pilot piston (27) and lever (25) into housing
(48).
IMPORTANT: Before installing lever (25), check if
pilot piston (27) moves smoothly.
6. Align pin (26) in lever (25) with the stepped part
on pilot piston (27) and install lever (25).
7. Install O-ring (52) and pin (49) to adjusting plug
(51).
8. Align pin (49) in adjusting plug (51) with the pin
hole on lever (25) and install adjusting plug (51).
Install retaining ring (53) to housing (48).
9. Install O-ring (55) to adjusting plug (54). Install
adjusting plug (54) to housing (48). Install
retaining ring (56) to housing (48).
10. Install O-ring (31) to stopper (30).
11. Install spring seat (28), spring (29) and stopper
(30) to housing (48).
12. Install O-ring (3) to stopper (11).
13. Install O-ring (42) to housing (48). Install spring
seat (8), springs (9, 10) and stopper (11) to
housing (48). Install cover (43) to housing (48)
with socket bolts (32) (4 used).
: 5 mm
: 12 N⋅m (1.2 kgf⋅m, 8.9 lbf⋅ft)