Use and maintenance manual Ratchet-type manual press 2 Ton 8600-3301 3 Ton 8600-3401 5 Ton 8600-3501
Preface Please read the instructions before any operation Instructions (the original edition) Please be sure to read the instructions before any operation. Only when this press is operated strictly in accordance with the provisions of this manual, can its operation and performances be guaranteed. Qualifications of the operator The delegated operator needs to master essential product information and instructions and receive training and practice in the use of safety.
Contents 1 Introduction ................................................................................................ 4 1.1 Preface ............................................................................................................................. 5 2 Safety Precautions ........................................................................................... 6 2.1 General Standards for Safe Use ............................................................................................
1 Introduction This manual, regarded as an inseparable part of the equipment, is the key to sales. The manufacturer retains the intellectual properties of this manual and forbids others to spread or copy it partially or completely without the written consent. This manual aims to provide basic theoretical knowledge of use and maintenance of ratchet-type manual press (model: 2 TON 8600-3301/3 TON 8600-3401/5 TON 8600-3501), thus the operator can know the special situations that may occur.
Safety warning icon and danger signal icon The following boxes attracting the attention of the reader/user give some tips helping the user safely and correctly use the equipment: Attention Please pay special attention to behavioral norms to avoid equipment damage or dangerous situations. Residual risks Please pay special attention to dangerous situations caused by residual risks and the operator shall maintain vigilance for avoiding accidents or equipment damage. 1.
2 Safety warning 2.1 General standards for safe use Equipment danger in use Please do not underestimate the danger of the operating equipment and be absorbed in the operation. Equipment danger in use Although the equipment is installed with a safety device for safe use, relevant provisions referred to in this manual on accident prevention measures still need attention.
7. Please always wear protective glasses and gloves in the operation and wear a specific mask if the environment is dusty. 8. Please wear the right clothes. Do not wear big size clothes and jewelries and long hair must be tied up in order to avoid irreparable accidents. 9. Replace the damaged parts and check the parts and protective device before using. Finally, please ask the technical support service personnel to inspect the equipment if necessary. Besides, the original parts can only be used. 10.
3 Technical specifications 3.1 Model 2 TON 8600-3301 Pressure Package size 1500 kg 400 x 175 x 450h mm Maximum height including the positioning plate 180 mm Maximum height excluding the positioning plate 210 mm Maximum diameter 300 mm Rack size 31.5 x 31.5 mm Base size 175 x 195 mm Available rack length to the center 155 mm Diameter of the positioning plate 165 mm Weight 42 kg 3.
4 Equipment description 2 3 4 1 5 Figure 1 - full image 1 Support 4 2 Handle 5 3 Handwheel Rack Positioning plate 9/16
5 Equipment installation Parts of the equipment are shown below. Please assemble it correctly following the instructions below. 1. Remove the packaging and check all the parts in the following figure included.
2. Insert gear shaft and make it occlude with the rack as shown in the following figure. Figure 3 – gear shaft installation 3. Set ratchet wheel on the gear shaft and fix it. Please pay attention to the direction as shown below.
4. Install handwheel on the gear shaft in the opposite direction to the ratchet wheel and tighten two screws with Allen wrench to connect the handwheel with the wheel. Figure 5 – handwheel installation 5. Set handle support on the gear shaft on one side of the ratchet wheel, press and hold the black ratchet wheel lock and push the support until near the ratchet wheel.
6. Set locking ring on the gear shaft, fix it and tighten the screws with Allen wrench. Figure 7 – locking ring installation 7. Insert handle into the handle support and tighten the screws on one side.
5.1 Sliding chute adjustment Adjustable bolts are installed on the front and side equipment for eliminating the space between the rack and sliding chute. The bolts are loosened or tightened to adjust the sliding chute before using. Figure 9 – sliding chute adjustment 6 Equipment use It is very simple to use the equipment: 1. The part to be suppressed is put on the positioning plate or the base of the equipment, please make sure the part is on the rack. 2.
7 Schematic diagram of parts 15/16
Serial no. 2 TON 86003301/01 2 TON 86003301/02 2 TON 86003301/03 2 TON 86003301/04 2 TON 86003301/05 2 TON 86003301/06 2 TON 86003301/07 2 TON 86003301/08 2 TON 86003301/09 2 TON 8600330110 Serial no. 3 TON 86003401/01 3 TON 86003401/02 3 TON 86003401/03 3 TON 86003401/04 3 TON 86003401/05 3 TON 86003401/06 3 TON 86003401/07 3 TON 86003401/08 3 TON 86003401/09 3 TON 8600340110 Serial no.
5 TON 86003501/05 5 TON 86003501/06 5 TON 86003501/07 5 TON 86003501/08 5 TON 86003501/09 5 TON 8600350110 16/16 Handwheel Positioning plate Plunger End cover Gasket Rack 5 TON 86003501/15 5 TON 86003501/16 5 TON 86003501/17 5 TON 86003501/18 5 TON 86003501/19 Nut Handle Ratchet wheel locking plate Bolt Gear shaft
