Owner's manual

IS-29 Issue: 4 Date: 16.12.2010 C/Note: 11057 Page 1 of 3

HAND CRIMP TOOL Z80-294 (M22520/1-01)

This Hand Crimp Tool has been designed for use with the following Datamate Mix-Tek Power Crimp

Sockets [when used with Positioner Z80-295 (TP1663)]:

M80-338 .......................... Male power crimp contact for 18 AWG wire

(Used in Mix-Tek male crimp connectors).

M80-328 .......................... Female power crimp contact for 18 AWG wire

(Used in Mix-Tek female crimp connectors).

M80-339 .......................... Male power crimp contact for 20 AWG wire

(Used in Mix-Tek male crimp connectors).

M80-329 .......................... Female power crimp contact for 20 AWG wire

(Used in Mix-Tek female crimp connectors).

GENERAL INFORMATION

The Hand crimp tool M22520/1-01 consists of a basic hand tool, which should be used with a positioner.

The contact is correctly crimped when the tool is free to open at the fully closed position, i.e., when the

ratchet releases. The tool cannot be opened without completing the cycle.

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Spring Clip

Tool in Closed Position

Retainer Ring

Selector Knob

Selector Index

PAGE 1
HAND CRIMP TOOL Z80-294 (M22520/1-01) Retainer Ring Tool in Closed Position Selector Index Selector Knob Spring Clip This Hand Crimp Tool has been designed for use with the following Datamate Mix-Tek Power Crimp Sockets [when used with Positioner Z80-295 (TP1663)]: M80-338 .......................... Male power crimp contact for 18 AWG wire (Used in Mix-Tek male crimp connectors). M80-328 .......................... Female power crimp contact for 18 AWG wire (Used in Mix-Tek female crimp connectors).
PAGE 2
TOOL PREPARATION 1. Check that the tool is in the open position. 2. Place positioner assembly onto retainer ring with the 2 socket head screws lined up with tapped holes. 3. After positioner assembly is seated against retainer ring, tighten socket head screws with 9/64 Inch (3.57mm) hex key. 4. Check Table 1 for the correct crimp tool setting of the wire size you wish to crimp. 5. Remove the safety clip from the selector knob (do not discard). 6.
PAGE 3
. Position the crimp socket fully into the positioner, with the crimp barrel uppermost. 4. Load the terminated end of the cable into the crimp barrel of the socket. Ensure the wire is fully home, with all strands in place (see Figure C). Figure C 5. Squeeze the handles of the crimp tool fully together, until the ratchet releases. The handle will return to the open position. Remove the crimped socket and wire.