Operation, Parts 210 ES Electric Airless Sprayers 334659G EN For professional use only. Not approved for use in explosive atmospheres or hazardous locations. For portable airless spraying of architectural paints and coatings. Models: 17D163, 17C305 3000 psi (207 bar, 20.7 MPa) Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual and related manuals. Be familiar with the controls and the proper usage of the equipment. Save these instructions.
Contents Contents Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Stand Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Hi-Boy Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
Warnings FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: • Do not spray flammable or combustible materials near an open flame or sources of ignition such as cigarettes, motors, and electrical equipment. • Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes.
Warnings SKIN INJECTION HAZARD High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, get immediate surgical treatment. • Do not aim the gun at, or spray any person or animal. • Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body. • Always use the nozzle tip guard. Do not spray without nozzle tip guard in place. • Use Graco nozzle tips.
Warnings ELECTRIC SHOCK HAZARD This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock. • Turn off and disconnect power cord before servicing equipment. • Connect only to grounded electrical outlets. • Use only 3-wire extension cords. • Ensure ground prongs are intact on power and extension cords. • Do not expose to rain. Store indoors.
Component Identification Component Identification Stand Model M U A B V R D S P K N G J F L H ti25254a A B D F G H J K L ON/OFF Switch Pressure Control Prime Valve Tip Guard Spray Tip Gun Airless Hose Power Cord Trigger Lock 334659G M N P R S U V Drain Tube Fluid Intake Pump Fluid Outlet Power Cord Wrap Filter Finger Guard / TSL Fill Point Model/Serial Tag (Not shown, located on bottom of unit.
Component Identification Hi-Boy Models S T R G A U L B V D F H P K J M N ti25465a A B D F G H J K L 8 ON/OFF Switch Pressure Control Prime Valve Tip Guard Spray Tip Gun Airless Hose Power Cord Trigger Lock M N P R S T U V Drain Tube Fluid Intake Pump Fluid Outlet Hanger Filter Finger Guard / TSL Fill Point Pail Hook Model/Serial Tag (Not shown, located on bottom of unit.
Grounding Grounding The equipment must be grounded to reduce the risk of static sparking and electric shock. An electric or static spark can cause fumes to ignite or explode. An improper ground can cause electric shock. A good ground provides an escape wire for the electric current. This sprayer includes a ground wire with an appropriate ground contact. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Pressure Relief Procedure Pressure Relief Procedure Follow the Pressure Relief Procedure whenever you see this symbol. This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashed fluid and moving parts, follow the Pressure Relief Procedure whenever sprayer is stopped and before sprayer is cleaned or checked, and before equipment is serviced. 1. 3. Turn pressure control to the lowest setting.
Pressure Relief Procedure 6. Turn the prime valve down. Put drain tube in a pail. Leave prime valve in the down (drain) position until you are ready to spray again. a. VERY SLOWLY loosen the tip guard retaining nut or the hose end coupling to relieve pressure gradually. b. Loosen the nut or coupling completely. Clear hose or tip obstruction. c. Trigger Lock Always engage the trigger lock when sprayer is stopped to prevent the gun from being triggered accidentally by hand or if dropped or bumped.
Setup Setup 2. Connect other end of hose to gun. When unpacking sprayer for the first time or after long term storage perform setup procedure. When first setup is performed remove shipping plug from fluid outlet. 1. Connect Graco airless hose to fluid outlet. Use wrenches to tighten securely. ti25199a 3. Use wrenches to tighten securely. 4. Engage trigger lock. ti25196a 5. Remove tip guard.
Setup 6. When unpacking sprayer for the first time remove packaging materials from inlet strainer. After long term storage check inlet strainer for clogs and debris. ti24639a 8. Make certain ON/OFF switch is OFF. ti24638a 7. Fill throat packing nut with TSL to prevent premature packing wear. Do this daily or each time you spray. a. Place the TSL bottle nozzle into the top center opening in the grill at the front of the sprayer. b.
Setup 10. Turn prime valve down. 14. Increase pressure 1/2 turn to start motor. Allow fluid to flush through sprayer for one minute. 15. Turn prime valve horizontal. Disengage trigger lock. ti25200a 16. Hold a metal part of the gun firmly to a grounded metal pail. Trigger gun and flush until clean. 17. Turn ON/OFF switch to OFF position. 18. Engage trigger lock. ti24608a 11. Place fluid intake with drain tube in grounded metal pail partially filled with flushing fluid. See Grounding, page 9.
Startup Startup 5. 1. Perform Pressure Relief Procedure, page 10. 2. Turn pressure control to lowest pressure. Increase pressure 1/2 turn to start motor. Allow paint to circulate through sprayer until paint flows out the drain tube. ti25231a 6. Turn prime valve horizontal. Disengage trigger lock. ti25230a 3. Turn ON/OFF switch to ON position. ti25200a ti25129a 4. Place fluid intake in paint pail. Place drain tube in waste pail.
Startup 7. Hold gun against grounded metal waste pail. Trigger gun until paint appears. 20 s ti25202a 10. Screw tip assembly onto gun and tighten. See Spray Tip Installation, page 17. For gun assembly instructions, see separate gun manual. 1m ti24647a 8. Move gun to paint pail and trigger for 20 seconds. Release trigger and allow sprayer to build pressure. Engage trigger lock. ti24652a High-pressure spray is able to inject toxins into the body and cause serious bodily injury.
Operation Operation Spray Tip Installation 3. Screw assembly onto gun. Tighten. 1. Perform Pressure Relief Procedure, page 10. 2. Use spray tip (A) to insert OneSeal™ (B) into tip guard (C). C ti24652a B A Spray 1. Spray test pattern. Adjust pressure to eliminate heavy edges. ti24653a 2. Insert Spray Tip. ti24669a 2. ti24664a 334659G Use smaller tip size if pressure adjustment cannot eliminate heavy edges.
Operation 3. Hold gun perpendicular, 10-12 in. (25-30 cm) from surface. Spray back and forth; overlap by 50%. ti25206a ti24673a 4. Trigger gun after moving. Release trigger before stopping. For additional spraying information, see separate gun manual. 2. Engage trigger lock. Return Spray Tip to original position. Disengage trigger lock and continue spraying. Clear Tip Clog 1. Release trigger. Engage trigger lock. Rotate Spray Tip. Disengage trigger lock. Trigger gun at waste area to clear clog.
Operation Cleanup 1. Perform Pressure Relief Procedure, page 10. 2. Remove tip guard and Spray Tip. For additional information, see separate gun manual. ti24709a 4. Place fluid intake in flushing fluid. Use water for water base paint and mineral spirits for oil-based paint. Place drain tube in waste pail. ti24592a 3. Remove fluid intake and drain tube from paint, wipe excess paint off outside. ti24710a 5. 334659G Turn prime valve horizontal.
Operation 6. Increase pressure 1/2 turn to start motor. Hold gun against paint pail. Disengage trigger lock. Trigger gun and increase pressure until the pump runs steady and flushing fluid appears. ti24713a 9. Raise fluid intake above flushing fluid. ti25232a ti24712a 7. Stop triggering gun. Move gun to waste pail, hold gun against pail, trigger gun to thoroughly flush system. 8. While continuing to trigger gun, turn prime valve down. Then, release gun trigger.
Operation 10. Turn prime valve horizontal. Trigger gun into flushing pail to purge fluid from hose. 11. Engage trigger lock. ti24718a 14. If flushing with water, flush again with mineral spirits or Pump Armor to leave a protective coating to prevent freezing or corrosion. ti25212a 12. Turn pressure control knob to the lowest pressure setting and turn ON/OFF switch to OFF position. Disconnect power to sprayer. ti24719a 15. Wipe sprayer, hose and gun with a rag soaked in water or mineral spirits.
Maintenance Maintenance Routine maintenance is important to ensure proper operation of your sprayer. Maintenance includes performing routine actions which keep your sprayer in operation and prevents trouble in the future. Activity Interval Inspect/clean sprayer filter, fluid inlet strainer, and gun filter. Daily or each time you spray Inspect motor shield vents for blockage. Daily or each time you spray Fill TSL by adding through TSL fill point.
Troubleshooting Troubleshooting Mechanical/Fluid Flow 1. Follow Pressure Relief Procedure, page 10, before checking or repairing. Problem Pump output is low 2. Check all possible problems and causes before disassembling the unit. What to Check If check is OK, go to next check What to Do When check is not OK, refer to this column Spray tip worn. Follow Pressure Relief Procedure, page 10, then replace tip. See separate gun or tip manual. Spray tip clogged. Relieve pressure.
Troubleshooting Problem Pump output is low What to Check If check is OK, go to next check What to Do When check is not OK, refer to this column Pump rod damage. Repair pump. See pump manual. Low stall pressure. Turn pressure knob fully clockwise. Make sure pressure control knob is properly installed to allow full clockwise position. If problem persists, replace pressure control. Piston packings are worn or damaged. Replace packings. See pump manual. O-ring in pump is worn or damaged.
Troubleshooting Problem Fluid is spitting from gun Pump is difficult to prime Sprayer operates for 5 to 10 minutes then stops 334659G What to Check If check is OK, go to next check What to Do When check is not OK, refer to this column Air in pump or hose. Check and tighten all fluid connections. Cycle pump as slowly as possible during priming. Spray tip is partially clogged. Clear tip. See Clear Tip Clog, page 18. Fluid supply is low or empty. Refill fluid supply. Prime pump. See pump manual.
Troubleshooting Electrical 2. Turn the ON/OFF switch OFF wait 30 seconds and then turn power back ON again (this ensures sprayer is in normal run mode). 3. Turn pressure control knob clockwise 1/2 turn. Symptom: Sprayer does not run, stops running, or will not shut off. Perform Pressure Relief Procedure, page 10. 1. Plug sprayer into correct voltage, grounded outlet. Problem Sprayer does not run at all. 26 Keep clear of electrical and moving parts during troubleshooting procedures.
Troubleshooting Problem What to Check Check motor rotation. How to check Perform a spin test by connecting a 9 –12 Volt battery to the motor leads. Motor leads may vary in style and size. Locate the two wires going to the carbon brushes normally Red and Black. Motor should spin when battery is connected to the motor leads. BLACK (-) RED (+) YELLOW ti25122a Check motor thermal switch. 9-VOLT BATTERY Motor should be at ambient temperature for this test.
Troubleshooting Problem What to Check Check motor armature resistance. How to check Connect the Red and Black leads from the motor to an Ohm meter. Rotate the motor while checking for opens. If an open is found replace the motor. - BLACK (-) RED (+) YELLOW 1-3 ohms - Check for motor short. Use an Ohm meter to check motor for shorts. Connect (–) meter lead to motor case. Move the (+) meter lead to each motor wire. Meter should read open on all wires.
Troubleshooting Problem What to Check How to check Sprayer will not shut off after reaching Check pressure control. or exceeding maximum pressure. Disconnect pressure control, if sprayer still runs, replace control board. If the sprayer stops, replace pressure control. Basic electrical problems Motor leads are securely fastened and properly mated Replace loose terminals; crimp to leads. Be sure terminal are firmly connected. Clean circuit board terminals. Securely reconnect leads.
Stand Model Sprayer Parts Stand Model Sprayer Parts Ref. 1 2 4 Torque 140-160 in-lb (15.8 - 18.1 N•m) 30-35 in-lb (3.4 - 4.0 N•m) 18-23 in-lb (2.0 - 2.6 N•m) 4 23 12 165 53 63 54 65 54b 54a 2 54c 7 54d 36 See page 36.
Stand Model Sprayer Parts Ref. Torque 1 140-160 in-lb (15.8 - 18.1 N•m) 3 Hammer tight 4 18-23 in-lb (2.0 - 2.
Stand Model Sprayer Parts Stand Model Parts List Ref. Part 7 115498 12 117501 14 20 117559 249051 22 23 17C540 257456 25 27 180131 247340 28 243012 34 222385 36 37 39 40 41 42 189930 245673 244035 249194 17C721 24W817 43 44 24W640 24X020 45 24W830 47 117493 52 53 54 * 17J974 17J975 17C794 Description SCREW, mch, slot/hex, wash hd SCREW, mach, slot hex wash hd O-RING KIT, tube, drain includes 39, 145 COVER, front SHIELD, motor includes 12, 63, 65 BEARING, thrust HOSE, cpld, 1/4 in.
Hi-Boy Sprayers Parts Hi-Boy Sprayers Parts Ref. 23 4 12 65 Torque 1 140-160 in-lb (15.8 - 18.1 N•m) 2 30-35 in-lb (3.4 - 4.0 N•m) 4 23-27 in-lb (2.6 - 3.
Hi-Boy Sprayers Parts Ref. 40 Torque 1 140-160 in-lb (15.8 - 18.1 N•m) 3 Hammer tight 4 18-23 in-lb (2.0 - 2.
Hi-Boy Sprayers Parts Hi-Boy Sprayers Parts List Ref.
Control Box and Filter Control Box and Filter Ref. Torque 1 140-160 in-lb (15.8 - 18.1 N•m) 2 30-35 in-lb (3.4 - 4.0 N•m) 7 130-150 in-lb (14.7 - 16.9 N•m) 8 48-72 in-lb (5.4 - 8.
Control Box and Filter Control and Filter Parts List Ref. Part 2 4 5 12 104361 111600 277364 117501 15 16 17C592 17 243080 243081 243102 18 19 21 15E288 115756 17C725 24 162453 334659G Description PACKING, o-ring PIN, grooved GASKET, seat, valve SCREW, mach, hex washer hd MANIFOLD, fluid FILTER, fluid 60 mesh, original 100 mesh KIT, cap, short manifold, includes 18, 16 (60 mesh) INSERT, filter BUSHING, motor wire INDICATOR, control pressure NIPPLE, (1/4 npsm x 1/4 npt) Qty.
Wiring Diagram Wiring Diagram from Motor 2 x Yellow Red (+) Black (-) Replaceable Fuse Pressure Control Assembly ON/OFF Switch ti5643a Black Power Plug Capacitor White Green ti5643a 38 334659G
Technical Specifications Technical Specifications 17D163, 17C305 US Sprayer Maximum fluid working pressure Maximum Delivery Maximum Tip Size Fluid Outlet npsm Cycles Generator Minimum 110–120V, A, Hz Dimensions Height Stand Hi-Boy 3000 psi 0.47 gpm 0.021 1/4 in. 700 per gallon 3000 W 207 bar, 20.7 MPa 1.8 lpm 0.021 1/4 in. 185 per liter 3000 W 1Ø, 13, 50/60 18.5 in. 28.25 in. (Handle down) 38.25.5 in. (Handle up) 47 cm 71.8 cm (Handle down) 97.2 cm (Handle up) 16 in. 23.25 in. 40.6 cm 59.1 cm 14 in.
Graco Standard Warranty Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
Graco Information For the latest information about Graco products, visit www.graco.com. For patent information, see www.graco.com/patents. TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor. All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English.
