Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Manual Series P200A-3100/5100 Aluminum Bronze Models: P217-3100 P221-3100 P218-3100 P227-3100 P219-3100 P230-3100 P220-3100 316 S.S.
INSTALLATION INSTRUCTIONS Installation of the Giant Industries, Inc., pump is not a complicated procedure, but there are some basic steps common to all pumps. The following information is to be considered as a general outline for installation. If you have unique requirements, please contact Giant Industries, Inc. or your local distributor for assistance. 4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connections, and other system areas.
Specifications Model P217A-3100/5100 U.S. (Metric) 1750 RPM+ Ratings ......................................................... 1.8 GPM @ 2000 PSI ...... (6.8 LPM @ 137 bar) 3450 RPM+ Ratings ......................................................... 3.3 GPM @ 2000 PSI ...... (12.5 LPM @ 137 bar) Plunger Diameter .......................................... 4.76”............................... 18mm Stroke ........................................................... 1.45”............................... 5.
Specifications Model P218A-3100/5100 U.S. (Metric) Volume ......................................................... 3.4 GPM ................... (12.5 LPM) Discharge Pressure ....................................... 2000 PSI ................... (140 bar) Inlet Pressure ................................................ 90 PSI ...................... (6.2 bar) RPM ............................................................................................... 1750 RPM Plunger Diameter .............................
Specifications Model P219A-3100/5100 U.S. (Metric) Volume ......................................................... 4.2 GPM ................... (15.9 LPM) Discharge Pressure ....................................... 2000 PSI ................... (140 bar) Inlet Pressure ................................................ 90 PSI ...................... (6.2 bar) RPM ............................................................................................... Up to 1750 RPM Plunger Diameter .......................
Specifications Model P220A-3100/5100 U.S. (Metric) Volume ......................................................... 4.7GPM* .................. (17.8 LPM)* Discharge Pressure ....................................... 2000 PSI ................... (140 bar) Inlet Pressure ................................................ 90 PSI ...................... (6.2 bar) RPM ............................................................................................... 1750 RPM Plunger Diameter .............................
Specifications Model P221A-3100/5100 U.S. (Metric) 1750 RPM+ Ratings ................................................ 2.34 GPM @ 2000 PSI............. (8.9 LPM @ 137 bar) 3450 RPM+ Ratings ................................................ 4.2 GPM @ 2000 PSI .............. (15.9 LPM @ 137 bar) Inlet Pressure ....................................... -4.35 to 140 PSI ....................... (-0.3 to 10 bar) RPM ......................................................................................................
Specifications Model P227-3100/5100 U.S. 1750 RPM+ Ratings ......................................................... 2.1 GPM @ 2000 PSI ...... 3450 RPM+ Ratings ......................................................... 3.8 GPM @ 2000 PSI ...... Inlet Pressure ................................................ -4.35 to 140 PSI .............. RPM ...................................................................................................... Plunger Diameter .......................................... 0.
Specifications Model P230-3100/5100 U.S. 1750 RPM+ Ratings ......................................................... 1.1 GPM @ 2000 PSI ...... 3450 RPM+ Ratings ......................................................... 2.05 GPM @ 2000 PSI .... Inlet Pressure ................................................ 14 to 140 PSI .................. RPM ...................................................................................................... Plunger Diameter .......................................... 0.
Exploded View - P200A-3100/5100 Series 10
P200A-3100/5100 SERIES PARTS LIST ITEM 1 2 3 3A 4 5 6 6A 7 8 9 10 10A 11 12A 12B 13 13 13 13 13 13 13 14 15 16 16A 16B 16C 16D 17 PART NO. 08300 08301-0100 08302 07190-0100 08005 08185-0100 07188-0100 07223-0100 08303 08490 08492 07225-0100 07223-0100 01166 08020 01020 08465 08440 08466 08467 12258 06547 06694 06207 08333 08469-0100 08468-0100 08455 08456-0100 07204-0100 08442 DESCRIPTION QTY.
REPAIR INSTRUCTION - P200A-3100/5100 SERIES 1. With a 22mm socket wrench, remove the (3) discharge valve plugs and (3) inlet valve plugs (32) Inspect the o-ring (33) for wear and replace if damaged. 2. Using a needle nose pliers, remove the inlet and discharge valve assemblies (27-30) and o-ring (31). Inspect all parts for wear and replace as necessary. 3. By inserting a small screw driver between the valve seat (27) and the valve spring retainer (30), the valve assembly can be separated. 4.
REPAIR INSTRUCTION - P200A-3100/5100 SERIES Disassembly sequence of the back end of the P200A-3100/5100 series pump. 1) 2) 3) 4) 5) Before you begin, drain the oil from the crankcase. Remove the crankcase cover (3) and o-ring (4) from the crankcase (1). To remove the crankshaft (13), remove the bearing cover (7) and sight glass (8). Using a rubber mallet, remove the crankshaft axially through the connecting rods by tapping on the end of the shaft.
PUMP SYSTEM MALFUNCTION MALFUNCTION CAUSE REMEDY The Pressure and/ or the Delivery Drops Worn packing seals Broken valve spring Belt slippage Worn or Damaged nozzle Fouled discharge valve Fouled inlet strainer Worn or Damaged hose Worn or Plugged relief valve on pump Cavitation pump for restrictions Unloader Replace packing seals Replace spring Tighten or Replace belt Replace nozzle Clean valve assembly Clean strainer Repair/Replace hose Clean, Reset, and Replace worn parts Check suction lines on inlet
P200A-3100/5100 DIMENSIONS - INCHES (mm) 15
GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of charge.