MODEL#: FG3050P ITEM#: F2E250R991 Generator OPERATOR’S MANUAL Warning: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. www.fordpower.
TABLE OF CONTENTS Introduction............................................................................................................................................................................. 3 Product Specifications................................................................................................................................................. 3 Parts Ordering / Customer Service.......................................................................................................
INTRODUCTION Thank you for purchasing this superior quality portable generator from Ford Power Equipment. When operating and maintaining this product as instructed in this manual, your generator will give you many years of reliable service. Product Specifications: This generator is an engine-driven, revolving field, alternating current (AC) portable generator.
SAFETY RULES Safety Symbols Indicates a potentially hazardous situation which could result in serious injury or death if not avoided. WARNING! Indicates a potentially hazardous situation which could result in damage to equipment or property. CAUTION! Toxic Fumes Risk of electric shock Risk of fire Risk of explosion Hot surface Lifting hazard Safety Instructions The manufacturer cannot anticipate every possible hazardous circumstance that the user may encounter.
SAFETY RULES WARNING! Never exceed generator’s wattage / amperage capacity. This could damage the generator and / or connected electrical devices. • Check operating voltage and frequency requirements of all electrical devices prior to plugging them into the generator. • • Never start or stop engine with electrical devices plugged in to the receptacles. Failure to do so could damage the generator and / or connected electrical devices.
SAFETY RULES This generator produces a very high voltage which could result in burns or electrocution causing serious injury or death. Never handle the generator, electronic devices, or any cord while standing in water, while barefoot, or when hands or feet are wet. Always keep the generator dry. Never operate generator in rain or under wet conditions. Use a ground fault circuit interrupter (GFCI) in a damp or highly conductive area, such as metal decking or steel work.
FEATURES B C A D E F A - ON/OFF Switch E- Circuit Protector B - Hour Meter F - 120 Volt AC 20 Amp duplex Receptacle (NEMA 5-20R).
FEATURES G M N H I J O K P Q L G - Fuel Gauge H - Fuel Tank Vapor Vent I - Generator Frame J - Choke Lever K - Air Filter L - Oil Drain Plug M - Fuel Tank N - Fuel Fill Cap O - Fuel Valve (ON/OFF) P - Recoil Starter Grip Q - Oil Fill (Dipstick) 8
ASSEMBLY Unpacking 1. Place box on a level surface. 2. Remove all items from box except the generator. Make sure all items listed on the packing list are included and not damaged. 3. Cut down the sides of the box being careful to avoid hitting the generator. Packing List Check all loose parts to the following list. Contact your dealer if any loose parts are not included.
ASSEMBLY Adding Fuel (See fig 4) • • • Set generator on a clean and level surface in an area that is well ventilated. Remove fuel cap. Insert a funnel into the fuel tank and carefully pour gasoline into the tank until fuel level reaches 1 ½ inches below the top of the neck. Be careful not to overfill the tank to provide space for fuel expansion. CAUTION! You must add oil before first operating this generator. Always check oil level before each operation. DO NOT USE E15 OR E85 FUEL IN THIS UNIT.
OPERATION Grounding the Generator (See fig 5) The ground terminal located on the back of the generator frame must always be used to connect generator to a driven ground rod. Connect the ground terminal to the driven ground rod with a No 8 AWG (American Wire Gauge) copper wire. The wire connects to the terminal between the lock washer and nut. Tighten the nut securely to ensure proper connection.
OPERATION Never start or stop engine with electrical devices plugged in to the receptacles. Failure to do so could damage the generator and / or connected electrical devices. Always start the engine and let it stabilize before connecting any electronic devices. Disconnect all electronic devices before stopping the engine. WARNING! • • WARNING! • Pull cord recoils rapidly and pulls arm towards engine faster than you can let go which could result in injury.
OPERATION CAUTION! CAUTION! Do not move the voltage selector switch while powering electrical devices. Disconnect all electrical loads before moving the switch. Failure to disconnect electrical loads could damage the switch or generator. Do not connect 3-phase loads to generator. Extension Cord Selection Refer to the below table to ensure the extension cord used has the capacity to carry the required load.
OPERATION Operating voltage and frequency requirement of all electronic equipment should be checked prior to plugging them into this generator. Damage may result if the equipment is not designed to operate within a +/- 10% voltage variation, and +/- 3 Hz frequency variation from the generator name plate ratings. To reduce the risk of damage, always have an additional load plugged into the generator if solid state equipment (such as television set) is used.
OPERATION Never exceed generator’s wattage / amperage capacity. This could damage the generator and / or connected electrical devices. Check operating voltage and frequency requirements of all electrical devices prior to plugging them into the generator. WARNING! • Hour Meter (See Fig 13) The digital hour meter operates whenever the engine is running and keeps track of how many hours the unit has been used.
MAINTENANCE Creating a Temporary Cold Weather Shelter In an emergency, the original shipping carton can be used as a temporary shelter. The shelter should hold enough heat created by the generator to prevent icing. 1. Cut off all flaps. 2. Cut off one of the long sides of the carton to expose the units muffler and exhaust. Do not enclose the muffler / exhaust side of the generator. 3. Slide carton over generator. If necessary, remove the wheel assembly for fit. 4.
MAINTENANCE Changing Oil (See Fig 14) • • • • • • • • Run the Generator until the Engine is warm. Place generator on a level surface. Remove the crankcase dipstick. Place an oil pan underneath the oil drainage bolt to collect used oil. Remove the oil drainage plug and allow oil to drain completely. Reinstall oil drainage plug, tighten securely. Carefully add SAE 10W-30 to empty reservoir until the oil reaches the outer edge of the oil fill hole (Crankcase Dipstick hole). Replace crankcase dipstick.
MAINTENANCE CAUTION! Used oil should be disposed of at an approved disposal site. See your local oil retailer for more information. Air Filter (See Fig 15) A dirty air filter will reduce the life span of the engine, make it difficult to start the engine, and reduce the unit’s performance. • To clean, remove the air filter cover. • Carefully pull the air filter out by lifting up along the edges. • Remove dirt from filter by tapping on it or having it blown out. Replace with new filter annually.
MAINTENANCE Carburetor Adjustment The carburetor is low emission and is equipped with a non-adjustable idle mixture valve. If adjustment is needed contact an authorized dealer. Replacing Fuel Filter (See Fig 18) Occasionally the fuel filter may become clogged and need replacing. To purchase a replacement fuel filter contact PULSAR customer service or your local small Engine repair shop. • Turn the fuel valve to the “OFF” position.
MAINTENANCE Draining the carburetor • Turn the engine OFF. • Turn the fuel valve to the OFF position. • Position a suitable container under the carburetor drain screw to catch fuel; loosen the screw. • Allow fuel to drain completely into container. • Retighten drain screw. CAUTION! Consult your local hazardous waste management in your area for the proper way to dispose of used fuel.
TROUBLESHOOTING Problem Engine is running, but AC output is not available Cause 1. Open circuit breaker 2. Poor connection 3. Defective cord set 4. Connected device is faulty 5. Fault in generator Engine runs well without load but bogs 1. Short circuit in connected device down when loads are connected 2. Generator is overloaded 3. Clogged fuel filter 4. Engine speed is too slow 5. Short circuit in generator Engine will not start, shuts down during 1.
DIAGRAMS 22
WARRANTY Ford Power Equipment Limited 2 Year Warranty: From the date of original purchase, Ford Power Equipment warrants to the original purchaser that each portable generator sold, shall be free from defect in material and workmanship for the items and time period set forth below.
WARRANTY What this Warranty Does Not Cover: • Normal wear: This warranty excludes normal wear items such as filters, spark plugs, gaskets, O-rings, adapter cord sets, wheels, and starting batteries. • Maintenance: This warranty does not apply to tune-ups or routine maintenance and does not cover any adjustments or repairs not performed by an authorized repair facility.
