General maintenance information Vehicle Identification Number: uuuuuuuuuuuuuuuuu Owner name: Address: Phone: Selling dealer name: Address: Phone: Your satisfaction is our #1 goal. If you have questions or concerns about your vehicle, we suggest you follow these steps: 1. Contact your Sales Representative or Service Advisor at your selling/servicing dealership. 2. If the inquiry or concern remains unresolved, contact the Sales Manager or Service Manager at the dealership. 3.
Table of contents General maintenance information 3 Normal schedule 5 Severe duty schedule 17 Owner maintenance checks 34 All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company.
General maintenance information Maximum oil change interval Normal Schedule: 8,000 km (5,000 miles) or six months, whichever occurs first. Severe Duty Schedule: 5,000 km (3,000 miles) or three months, whichever occurs first. See appropriate Schedule. GENERAL MAINTENANCE INFORMATION This Service Guide indicates the scheduled maintenance required for your vehicle.
General maintenance information NO COST PCV VALVE REPLACEMENT The PCV valve is a critical emission component. Your dealer will replace the valve at no cost at 96,000 kilometers (60,000 miles), except in Canada and California. WHEEL LUG NUTS Wheel lug nuts must be tightened to proper torque specifications at 800 km/500 miles of new vehicle operation (160 km/100 miles for vehicles equipped for snow plowing). Proper torque specifications are provided in your “Owner’s Guide.
Normal schedule Items for Emission Control Service are shown in italics. Rear axles containing synthetic lubricant are lubricated for life. These lubricants are not to be checked or changed unless a leak is suspected, service required, or the axle assembly has been submerged in water. The axle lubricant should be changed anytime the axle has been submerged in water.
Normal schedule 16,000 KILOMETERS (10,000 MILES) ❑ Change engine oil and replace oil filter. DEALER AUTHORIZATION Date: Mileage: 24,000 KILOMETERS (15,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Inspect engine cooling system, hoses, and clamps; check coolant strength every 24,000 km (15,000 miles) or 12 months. ❑ For 7.3L DIT Diesel Engines, add 237–295 ml (8–10 oz.) of FW-15 to the engine coolant every 24,000 km (15,000 miles). ❑ Rotate tires and adjust air pressure.
Normal schedule 40,000 KILOMETERS (25,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Rotate tires and adjust air pressure. (1)(2) ❑ Lubricate steering linkage driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). DEALER AUTHORIZATION Date: Mileage: 48,000 KILOMETERS (30,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Inspect engine cooling system, hoses, and clamps; check coolant strength every 24,000 km (15,000 miles) or 12 months. ❑ For 7.
Normal schedule Note: It is normal for a certain amount of moisture and staining to be present around the muffler seams. The presence of soot, light surface rust or moisture does not indicate a faulty muffler. DEALER AUTHORIZATION Date: Mileage: 56,000 KILOMETERS (35,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Rotate tires and adjust air pressure. (1)(2) ❑ Lubricate steering linkage driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped).
Normal schedule ❑ Lubricate steering linkage driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). ❑ Inspect exhaust system for leaks, damage or loose parts. Remove any foreign material trapped by exhaust system shielding. Note: It is normal for a certain amount of moisture and staining to be present around the muffler seams. The presence of soot, light surface rust or moisture does not indicate a faulty muffler.
Normal schedule 96,000 KILOMETERS (60,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Inspect engine cooling system, hoses, and clamps; check coolant strength every 24,000 km (15,000 miles) or 12 months. ❑ Replace air cleaner filter every 48,000 km (30,000 miles) or 30 months. If operating in dusty conditions, consult your dealer and/or follow severe duty maintenance schedule. ❑ Replace the air cleaner filter when the yellow band on the restriction gauge has reached the CHANGE FILTER mark (7.
Normal schedule 104,000 KILOMETERS (65,000 MILES) ❑ Change engine oil and replace oil filter. ❑ For 7.3L DIT Diesel Engines, add 237–295 ml (8–10 oz.) of FW-15 to the engine coolant every 24,000 km (15,000 miles). ❑ Rotate tires and adjust air pressure. (1)(2) ❑ Lubricate steering linkage driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). DEALER AUTHORIZATION Date: Mileage: 112,000 KILOMETERS (70,000 MILES) ❑ Change engine oil and replace oil filter.
Normal schedule 128,000 KILOMETERS (80,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Change engine coolant every 48,000 km (30,000 miles) or 36 months. ❑ For 7.3L DIT Diesel, add 1.9L (4.0 pints) of FW-15 each time engine coolant is changed. DEALER AUTHORIZATION Date: Mileage: 136,000 KILOMETERS (85,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Rotate tires and adjust air pressure.
Normal schedule ❑ Replace fuel filter every 48,000 km (30,000 miles). (7.3L DIT Diesel only) ❑ Change fuel filter (Recommended but not required for California Certified Vehicles). ❑ Inspect and lubricate front wheel bearings. ❑ Change automatic transmission fluid (except E4OD transmissions. E4OD transmissions have no normally scheduled fluid change requirements). ❑ Inspect exhaust system for leaks, damage or loose parts. Remove any foreign material trapped by exhaust system shielding.
Normal schedule 168,000 KILOMETERS (105,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Inspect engine cooling system, hoses, and clamps; check coolant strength every 24,000 km (15,000 miles) or 12 months. ❑ Rotate tires and adjust air pressure. (1)(2) ❑ Lubricate steering linkage driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). ❑ Inspect exhaust system for leaks, damage or loose parts. Remove any foreign material trapped by exhaust system shielding.
Normal schedule 184,000 KILOMETERS (115,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Rotate tires and adjust air pressure. (1)(2) ❑ Lubricate steering linkage driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). DEALER AUTHORIZATION Date: Mileage: 192,000 KILOMETERS (120,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Inspect accessory drive belt(s).
Normal schedule ❑ Change fuel filter (Recommended but not required for California Certified Vehicles). ❑ Inspect exhaust system for leaks, damage or loose parts. Remove any foreign material trapped by exhaust system shielding. Note: It is normal for a certain amount of moisture and staining to be present around the muffler seams. The presence of soot, light surface rust or moisture does not indicate a faulty muffler.
Severe duty schedule Items for Emission Control Service are shown in italics. For items marked with a number in parentheses such as (1), see footnote at the end of this section. Non-synthetic rear axle lubricants should be replaced every 5,000 km (3,000 miles) or 3 months, whichever occurs first, during extended trailer tow operation above 21°C (70°F) ambient and wide open throttle for extended periods above 72 km/h (45 mph).
Severe duty schedule 10,000 KILOMETERS (6,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Rotate tires and adjust air pressure. (3)(4)(5) ❑ Lubricate steering linkage driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). (2) DEALER AUTHORIZATION Date: Mileage: 15,000 KILOMETERS (9,000 MILES) ❑ Change engine oil and replace oil filter. DEALER AUTHORIZATION Date: Mileage: 20,000 KILOMETERS (12,000 MILES) ❑ Change engine oil and replace oil filter.
Severe duty schedule 25,000 KILOMETERS (15,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Inspect engine cooling system, hoses, and clamps; check coolant strength every 25,000 km (15,000 miles) or 12 months. ❑ For 7.3L DIT Diesel Engines, add 237–295 ml (8–10 oz.) of FW-15 to the engine coolant every 25,000 km (15,000 miles). ❑ Rotate tires and adjust air pressure. (3)(4)(5) ❑ Change fuel filter every 25,000 km (15,000 miles) (7.3L DIT Diesel only).
Severe duty schedule 40,000 KILOMETERS (24,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Rotate tires and adjust air pressure. (3)(4)(5) ❑ Lubricate steering linkage driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). (2) ❑ Inspect exhaust system for leaks, damage or loose parts. Remove any foreign material trapped by exhaust system shielding. ❑ NOTE: It is normal for a certain amount of moisture and staining to be present around the muffler seams.
Severe duty schedule ❑ For 7.3L DIT Diesel Engines, add 237–295 ml (8–10 oz.) of FW-15 to the engine coolant every 25,000 km (15,000 miles). ❑ Lubricate steering linkage driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). (2) ❑ Change fuel filter (Recommended but not required for California Certified Vehicles). ❑ Change fuel filter every 25,000 km (15,000 miles) (7.3L DIT Diesel only). ❑ Inspect and lubricate front wheel bearings.
Severe duty schedule 65,000 KILOMETERS (39,000 MILES) ❑ Change engine oil and replace oil filter. DEALER AUTHORIZATION Date: Mileage: 70,000 KILOMETERS (42,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Change automatic transmission fluid (Except E4OD transmissions. E4OD transmissions have no normally scheduled fluid change requirements.) ❑ Rotate tires and adjust air pressure.
Severe duty schedule 80,000 KILOMETERS (48,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Change engine coolant initially at 80,000 km (48,000 miles) or 48 months. Thereafter, change engine coolant every 50,000 km (30,000 miles) or 36 months. ❑ For 7.3L DIT Diesel, add 1.9L (4.0 pints) of FW-15 each time engine coolant is changed. ❑ Inspect exhaust system for leaks, damage or loose parts. Remove any foreign material trapped by exhaust system shielding.
Severe duty schedule 95,000 KILOMETERS (57,000 MILES) ❑ Change engine oil and replace oil filter. DEALER AUTHORIZATION Date: Mileage: 100,000 KILOMETERS (60,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Replace spark plugs. ❑ Inspect engine cooling system, hoses, and clamps; check coolant strength every 25,000 km (15,000 miles) or 12 months. ❑ Replace air cleaner filter every 50,000 km (30,000 miles) or 30 months.
Severe duty schedule 105,000 KILOMETERS (63,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Change automatic transmission fluid (Except E4OD transmissions. E4OD transmissions have no normally scheduled fluid change requirements.) DEALER AUTHORIZATION Date: Mileage: 110,000 KILOMETERS (66,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Lubricate steering linkage driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped).
Severe duty schedule ❑ Inspect exhaust system for leaks, damage or loose parts. Remove any foreign material trapped by exhaust system shielding. ❑ NOTE: It is normal for a certain amount of moisture and staining to be present around the muffler seams. The presence of soot, light surface rust or moisture does not indicate a faulty muffler. DEALER AUTHORIZATION Date: Mileage: 125,000 KILOMETERS (75,000 MILES) ❑ Change engine oil and replace oil filter.
Severe duty schedule 135,000 KILOMETERS (81,000 MILES) ❑ Change engine oil and replace oil filter. DEALER AUTHORIZATION Date: Mileage: 140,000 KILOMETERS (84,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Change automatic transmission fluid (Except E4OD transmissions. E4OD transmissions have no normally scheduled fluid change requirements.) ❑ Lubricate steering linkage driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped).
Severe duty schedule 150,000 KILOMETERS (90,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Replace air cleaner filter every 50,000 km (30,000 miles) or 30 months. If operating in dusty conditions consult your dealer and/or follow severe duty maintenance schedule. (1) ❑ Replace the air cleaner filter when the yellow band on the restriction gauge reaches the CHANGE FILTER mark (7.3L DIT Diesel only).
Severe duty schedule 160,000 KILOMETERS (96,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Rotate tires and adjust air pressure. (3)(4)(5) ❑ Lubricate steering linkage driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). (2) ❑ Inspect exhaust system for leaks, damage or loose parts. Remove any foreign material trapped by exhaust system shielding. ❑ NOTE: It is normal for a certain amount of moisture and staining to be present around the muffler seams.
Severe duty schedule 175,000 KILOMETERS (105,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Inspect engine cooling system, hoses, and clamps; check coolant strength every 25,000 km (15,000 miles) or 12 months. ❑ For 7.3L DIT Diesel Engines, add 237–295 ml (8–10 oz.) of FW-15 to the engine coolant every 25,000 km (15,000 miles). ❑ Rotate tires and adjust air pressure. (3)(4)(5) ❑ Change automatic transmission fluid (Except E4OD transmissions.
Severe duty schedule 185,000 KILOMETERS (111,000 MILES) ❑ Change engine oil and replace oil filter. DEALER AUTHORIZATION Date: Mileage: 190,000 KILOMETERS (114,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Rotate tires and adjust air pressure. (3)(4)(5) ❑ Lubricate steering linkage driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). (2) DEALER AUTHORIZATION Date: Mileage: 195,000 KILOMETERS (117,000 MILES) ❑ Change engine oil and replace oil filter.
Severe duty schedule 200,000 KILOMETERS (120,000 MILES) ❑ Change engine oil and replace oil filter. ❑ Replace spark plugs. ❑ Inspect engine cooling system, hoses, and clamps; check coolant strength every 25,000 km (15,000 miles) or 12 months. ❑ For 7.3L DIT Diesel Engines, add 237–295 ml (8–10 oz.) of FW-15 to the engine coolant every 25,000 km (15,000 miles). ❑ Replace air cleaner filter every 50,000 km (30,000 miles) or 30 months.
Severe duty schedule (1) Extremely dusty conditions will require more frequent replacement of you air filter. Check your air filter at 5,000 km (3000 miles). If it is dirty replace it and then keep replacing it at the same interval (every 5000 km [3000 miles]). If it’s not dirty, check it again at 10,000 km (6,000 miles) and again at 15,000 km (9,000 miles) until you determine your unique maintenance interval. Do not go beyond 50,000 km (30,000 miles) as described in the chart. If in doubt, see your dealer.
Owner maintenance checks Owner maintenance checks Listed below are vehicle maintenance checks and inspections that should be performed by the owner or qualified service technician at the indicated intervals. Service information and supporting specifications are provided in the “Owner Guide”. Any adverse conditions should be brought to the attention of your dealer or qualified service technician for expert service advice as soon as possible.
Owner maintenance checks AT LEAST MONTHLY: ❑ Check coolant level in the coolant recovery reservoir. ❑ Check the operation of all exterior lamps, including brakelamps, turn signals and hazard warning flashers. ❑ Check for fluid leaks by inspecting the surface beneath you vehicle for oil, coolant or other fluid drips. Clean water from the air conditioning system is normal. AT LEAST TWICE A YEAR: ❑ Check power steering fluid level. ❑ Check windshield washer spray and wiper operation.
Owner maintenance checks AT LEAST ONCE A YEAR: ❑ ❑ ❑ ❑ Lubricate door hinges and checks and hood hinges. Lubricate door and hood locks and latches. Lubricate door weather-strips. Clean battery and terminals, check electrolyte level on low maintenance (auxiliary and replacement) batteries. If any of these conditions are noted, bring them to the attention of your dealer or qualified service technician as soon as possible.
