OPERATOR’S MANUAL EX5005CKIT SPORTS NEEDLES PLUGS SAFETY NOZZLE TAPERED NOZZLE RUBBER NOZZLE GRINDING STONES WRENCHES TAPE SEAL BITS OIL BOTTLE 50-PSI GAUGE 1/2” 7/16” BITS HOLDER 3/8” TO 1/2” ADAPTOR DUAL TIRE CHUCK EXTENSION BAR CHISELS 1” 7/8” 11/16” 9/16” HAMMER IMPACT BLOW GUN DIE GRINDER RATCHET 50-PIECE COMPOSITE AIR TOOL KIT
TABLE OF CONTENTS GENERAL SAFETY RULES.........................................................................................2 AIR SUPPLY.................................................................................................................5 PRODUCT DESCRIPTION...........................................................................................7 TECHNICAL SPECIFICATIONS.................................................................................10 ASSEMBLY..............................
GENERAL SAFETY RULES WARNING! ● Improper operation or maintenance of this tool could result in personal injury and/or property damage. Read and understand all warnings and operation instructions before using this tool. ● When using this tool, these basic safety precautions should always be followed to reduce the risk of personal injury and/or property damage. Workplace conditons 1. Always work in a clean, dry, well-ventilated area free of combustible materials.
14. Never use the tool if it is defective, damaged, or operating abnormally. 15. Check for misalignment or binding of moving parts, breakage of parts and any other condition that affects the tool operation. If damaged, have the tool serviced before using. 16. Keep working parts of the tool away from hands and body. 17. Do not carry the tool by the air hose. 18. Do not apply excessive force of any kind to the tool. Let the tool perform the work at the rate as it was designed. 19.
Air ratchet wrench safety instructions 1. Always use the ratchet wrench in the manner and for the functions described in this manual. 2. Always ensure the wrench is not moving and disconnected from the air supply when changing sockets etc. Only use impact sockets. Do not use standard sockets. 3. Always finish tightening threaded fasteners, bolts or nuts, or engine parts with a calibrated torque wrench by hand to the correct torque as recommended by the manufacturer where critical torque values are required.
13. Always store this product in a dry and safe place out of reach of children or untrained operators. Air die grinder safety instructions 1. Always use the die grinder in the manner and for the functions described in this manual. 2. Always ensure the grinder is not moving and disconnected from the air supply when changing grinding stones etc. 3. Only use qualified grinding stones. Never use chipped or cracked grinding stones. 4.
9. Use proper hoses and fittings. We do not suggest connecting quick change couplings directly to the tool since they may cause failure due to tool vibration at operation. Instead, add a lead hose and connect coupling between air supply and hose whip. 10. Check hoses for wear before each use. Make certain that all connections are in securely. 12 13 4 1 11 3 2 6 5 10 15 14 8 7 AIR SYSTEM LAYOUT： 1. Air Tool 2. Air Hose 3/8" (I.D.) 3. Oiler 4. Pressure Regulator 5. Filter 9 6. Shut Off Valve 7.
PRODUCT DESCRIPTION 7 V S R T Q U P SPORTS NEEDLES W N PLUGS X SAFETY NOZZLE TAPERED NOZZLE RUBBER NOZZLE GRINDING STONES O WRENCHES G TAPE SEAL BITS OIL BOTTLE Y 50-PSI GAUGE H 1/2” 7/16” BITS HOLDER 3/8” TO 1/2” ADAPTOR DUAL TIRE CHUCK EXTENSION BAR I CHISELS 1” 7/8” 11/16” 9/16” L M J K C HAMMER F IMPACT E A BLOW GUN DIE GRINDER D RATCHET B Z PART A B C D E F G H I J K L M QUANTITY DESCRIPTION 1 1/2" Air Impact Wrench 1 3/8" Air Ratchet Wrench 1 Air Hamme
8 A1 B1 C1 D1 E1 1/2" AIR IMPACT WRENCH PART A1 B1 C1 D1 E1 DESCRIPTION 1/2" Air Impact Wrench Anvil Trigger Switch Air Inlet QUANTITY 1 1 1 1 1 A2 C2 E2 D2 B2 3/8" AIR RATCHET WRENCH PART A2 B2 C2 D2 E2 DESCRIPTION 3/8" Air Ratchet Wrench Anvil F/R Knob Trigger Air Inlet QUANTITY 1 1 1 1 1 50-PIECE COMPOSITE AIR TOOL KIT
D3 9 A3 C3 B3 AIR HAMMER PART A3 B3 C3 D3 QUANTITY 1 1 1 1 DESCRIPTION Air Hammer Air Inlet Trigger Cylinder F4 E4 H4 I4 D4 J4 B4 1/4" AIR DIE GRINDER C4 A4 PART A4 B4 C4 D4 E4 F4 G4 H4 I4 J4 G4 DESCRIPTION 1/4" Air Die Grinder Collet Jacket Collet Holder Collet Trigger Lever Air Regulator Exhaust Deflector Steel Ball Indicator Air Inlet QUANTITY 1 1 1 1 1 1 1 1 1 1 50-PIECE COMPOSITE AIR TOOL KIT
10 TECHNICAL SPECIFICATIONS 1/2" AIR IMPACT WRENCH COMPONENT Square drive Maximum no load speed Maximum torque Air inlet Air hose (inner diameter) Average air consumption Working pressure SPECIFICATIONS 1/2" 8,000rpm 650Ft-Lb (885Nm) 1/4" NPT 3/8" 6.5cfm 90psi (6.3bar) 3/8" AIR RATCHET WRENCH COMPONENT Square drive Maximum no load speed Maximum torque Air inlet Air hose (inner diameter) Average air consumption Working pressure SPECIFICATIONS 3/8" 180rpm 60Ft-Lb (85Nm) 1/4" NPT 3/8" 4cfm 90psi (6.
ASSEMBLY 11 1 1/2" AIR IMPACT WRENCH 1. Remove the air inlet protective cap from the air inlet (E1). (See Figure 1) E1 2. Mount a male plug by hand into the air inlet (E1). (See Figure 2) 2 NOTE: Use thread sealant tape on the male plug and tighten it with a wrench for airtight connection. Do not overtighten. 3. Place 2 - 3 drops of air tool oil into the male plug before each use.
4. Choose the correct impact socket (J) as needed and mount it onto the anvil (B1). (See Figure 4) WARNING! Only use impact sockets that have an RPM and Torque rating equal to or greater than the tool itself. 5. If necessary, use the 1/2" extension bar (G) and then mount impact socket onto the bar. (See Figure 5) 12 4 J B1 5 G J 6. Connect air supply hose to the male plug. (See Figure 6) 6 7. Set the working pressure at 90psi/6.3bar for best tool performance.
3/8" AIR RATCHET WRENCH 1. Remove the air inlet protective cap from the air inlet (G2). (See Figure 7) 13 7 G2 2. Mount a male plug by hand into the air inlet (G2). (See Figure 8) 8 NOTE: Use thread sealant tape on the male plug and tighten it with a wrench for airtight connection. Do not overtighten. 3. Place 2 - 3 drops of air tool oil into the male plug before each use.
4. Apply the 3/8" to 1/2" adaptor (H) to the anvil (B2). Choose the correct impact socket (J) as needed and mount it onto the adaptor (H). (See Figure 10) WARNING! Only use impact sockets that have an RPM and Torque rating equal to or greater than the tool itself. 5. Connect air supply hose to the male plug. (See Figure 11) 14 10 J H B2 11 6. Set the working pressure at 90psi/6.3bar for best tool performance.
2. Mount a male plug by hand into the air inlet (B3). (See Figure 13) 15 13 NOTE: Use thread sealant tape on the male plug and tighten it with a wrench for airtight connection. Do not overtighten. 3. Place 2 - 3 drops of air tool oil into the male plug before each use. (See Figure 14) 4. Insert a chisel (K) into the opening of cylinder (D3).
5. Screw the spring retainer (F) onto the cylinder (D3) and firmly secure it. (See Figure 16) 16 16 D3 F 6. Connect air supply hose to the male plug. (See Figure 17) 17 7. Set the working pressure at 90psi/6.3bar for best tool performance. NOTE: Working pressure refers to the air line pressure set to tool when tool is under working conditions. 1/4" AIR DIE GRINDER 18 1. Remove the air inlet protective cap from the air inlet (J4).
2. Mount a male plug by hand into the air inlet (J4). (See Figure 19) 17 19 NOTE: Use thread sealant tape on the male plug and tighten it with a wrench for airtight connection. Do not overtighten. J4 3. Place 2 - 3 drops of air tool oil into the male plug before each use. (See Figure 20) 4. Loosen the collet jacket (B4) counterclockwise by hand or with the large wrench while holding the small wrench on the flats of the collet holder (C4).
5. Insert a grinding stone (P) into the collet (D4). (See Figure 22) 22 18 P D4 6. Tighten the collet jacket (B4) clockwise with large wrench while holding the small wrench on the flats of the collet holder (C4). Make sure that the grinding stone is installed securely and tightly. (See Figure 23) 23 B4 WARNING! Only use grinding accessories that have an RPM rating equal to or greater than the tool itself. 7. Connect air supply hose to the male plug. (See Figure 24) C4 24 8.
OPERATION 1/2" AIR IMPACT WRENCH 1. How to install/tighten threaded fasteners. Push the switch (D1) clockwise and have the arrow on the switch (D1) pointing at either of the three dots on the back housing as shown. Press the trigger (C1). The tool anvil (B1) runs clockwise. (See Figure 25) 2. How to remove/loosen threaded fasteners. Push the switch (D1) counterclockwise and have thearrow on the switch (D1) pointing at the large dot on the back housing as shown. Press the trigger (C1).
3/8" AIR RATCHET WRENCH 28 20 C2 1. How to install/tighten threaded fasteners. Turn the F/R knob (C2) counterclockwise to “F” position (F=Forward or Tighten). Press the trigger (D2). The tool anvil (B2) runs clockwise. (See Figure 28) B2 D2 2. How to remove/loosen threaded fasteners. Turn the F/R knob (C2) clockwise to “R” position (R=Reverse or Loosen). Press the trigger (D2). The tool anvil (B2) runs counterclockwise. (See Figure 29) 29 C2 B2 D2 AIR HAMMER 1.
1/4" AIR DIE GRINDER 21 31 Push lever (F4) forward and press down on the trigger (E4) to start the tool (A4). (See Figure 31) F4 E4 A4 NOTE: This tool features a power regulator valve. Rotate the air regulator (G4) until desired output is achieved. The settings 1, 2, 3, 4 are only for reference and do not denote a specific power output. “Setting 1” is the lowest speed while “Setting 4” is the highest speed.
TROUBLESHOOTING PROBLEM Tool runs slowly or will not operate POSSIBLE CAUSE 1. Grit or gum in tool. CORRECTIVE ACTION 1. Flush the tool with air-tool oil or gum solvent. 2. Lubricate the tool. 2. No oil in tool. 3. a. Adjust the regulator on the tool to 3. Low air pressure. maximum setting. b. Adjust the compressor regulator to tool maximum of 90 PSI/6.3 BAR. 4. Tighten and seal hose fittings if leaks are 4. Air hose leaks. found. Use sealing tape. 5. a. Be sure the hose is the proper size. 5.
EXPLODED DIAGRAM AND PARTS LIST 23 1/2" AIR IMPACT WRENCH 23 24 22 21 17 19 16 20 15 10 12 9 36 37 14 13 18 8 11 1 7 3 38 6 39 2 25 5 40 26 41 29 42 31 4 27 28 30 32 35 33 34 Part No.
EXPLODED DIAGRAM AND PARTS LIST 24 3/8" AIR RATCHET WRENCH 26 32 28 33 27 11 29 10 30 34 35 9 31 21 8 20 37 23 36 42 38 5 14 13 12 1 3 40 4 2 45 15 46 17 48 19 44 Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 7 6 25 47 43 22 24 39 41 21 21 16 18 Description Qty.
25 EXPLODED DIAGRAM AND PARTS LIST AIR HAMMER 1 3 2 4 5 6 14 7 8 9 12 11 10 13 16 15 17 Part No. 1 2 3 4 5 6 7 8 9 Description Main housing* Valve seat* Valve plate* End cap* Piston* Cylinder* Retainer spring* O-ring - EX3860CAR1-10 Valve sleeve* Qty. 1 1 1 1 1 1 1 2 1 Part No. 10 11 12 13 14 15 16 17 Description Spring* O-ring - EX3860CAR1-07 Valve stem* Trigger - EX0445CAH1-13 Set pin* Air inlet* Chisel* Chisel* Qty.
26 EXPLODED DIAGRAM AND PARTS LIST 1/4" AIR DIE GRINDER 9 5 6 33 7 8 34 35 4 36 37 3 25 38 17 18 19 1 27 20 2 25 21 23 24 22 26 28 31 30 29 39 32 13 12 11 10 14 40 15 15 16 Part No.
50-PIECE COMPOSITE AIR TOOL KIT
27 MILTON INDUSTRIES AIR TOOL WARRANTY POLICY 3 YEAR LIMITED WARRANTY Please visit www.miltonindustries.com to register this product for the 3-Year limited warranty offered by Milton. To make any warranty claims or to learn more about the 3 year warranty please visit www.miltonindustries.com For questions about our warranty on this product, contact us at: MILTON INDUSTRIES, INC. 4500 W. CORTLAND STREET, CHICAGO, IL 60639 Phone: 855-G04-MILT (855-464-6458) www.exel-air.
