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Product Data Document

1660DS-5i / D301290X012

October 2011 - Page 1

Website: www.EmersonProcess.com/Remote

Remote Automation Solutions

ControlWave

EFM

Standard Integrated Package

Using new, low-power electronics, the ControlWave

Micro Four-slot Chassis (as shown above) or

8-slot chassis is the heart of the ControlWave

EFM Standard Integrated Package (top).

ControlWave® EFM, from Emerson Process Man-

agement, is intended for applications that require

combined electronic ow computer (EFM), process

control and remote terminal unit (RTU) functionality

in one integrated remote installation.

ControlWave EFM combines the capabilities of

an advanced RTU with the convenient “one box”

packaging of a highly-integrated ow computer.

Transducer assembly, solar/battery power system,

and communication devices can all be specied as

integrated components in the package.

Instead of expanding on a very limited chart re-

placement or ow computer, Emerson designed

our ControlWave Micro platform as the heart of

the package. Users will appreciate the processing

capabilities that allow ControlWave EFM to handle

all functions at sites, such as four-run M&R stations.

At the same time, power management minimizes

power consumption, and keeps battery and solar

panel costs under control.

Open card slots for communication or I/O distin-

guish this product and provide you with a great deal

of exibility in matching up with installation require-

ments.

ControlWave EFM is extremely effective in any of

the following capacities:

Monitoring and Control of an Entire Well Site, in-

cluding the well head, meter, separator, compressor,

etc.

Articial Lift and Production Optimization, e.g. Injec-

tion Control, Plunger Lift

Multiple-run M&R Station Automation—not only ow

measurement but also run switching, ow/pressure

control, control of odorizers and samplers, commu-

nication with a chromatograph, and communication

on multiple networks.

ControlWave EFM Overview

Hardware/Packaging Features

32-bit, ARM 9 processor provides exceptional •

performance

Two processor selections are available: 33 MHz •

ARM 9 minimizes power consumption or the

150 MHz ARM 9 includes Ethernet.

Multivariable transducer assembly is integrated •

in the instrument package and allows quick

replacement as an independent component.

Summary of content (26 pages)

PAGE 1
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 1 ControlWave® EFM Standard Integrated Package ControlWave® EFM, from Emerson Process Management, is intended for applications that require combined electronic flow computer (EFM), process control and remote terminal unit (RTU) functionality in one integrated remote installation. ControlWave EFM combines the capabilities of an advanced RTU with the convenient “one box” packaging of a highly-integrated flow computer.
PAGE 2
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 2 • Very low power consumption minimizes costs of solar/battery power systems, which are also integrated in the package. ControlWave® EFM Application Areas ControlWave EFM is appropriate to all applications for combined flow computers, process controllers and RTU products with prime examples as follows: • Three serial communication ports are standard.
PAGE 3
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 3 ControlWave® EFM Specifications – Package Hazardous Area Approvals • Housing Dimensions: 14 ½” H x 12” W x 8 ½” D • • Clearance: Please allow at least 2.
PAGE 4
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 4 A Guided Tour of the Standard Integrated Package with Specifications Remote Automation Solutions Website: www.EmersonProcess.
PAGE 5
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 5 ControlWave® EFM • Comm expansion or I/O cards in slot 3 and slot 4 of the chassis • Choice of OEM modem and radio on comm expansion module; these are tightly integrated, embedded models. • Choice of standard radio that is installed on a bracket in the Integral Package, not on the comm expansion module; standard radios are those that are commonly available from Freewave and MDS.
PAGE 6
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 6 ControlWave® EFM • Diaphragm Material: 316 SS Integral Enclosure and LCD/Keypad • Fill Medium: DC 200 Silicone • Flange Process Connections: ¼” NPT • Connects to the System Controller card via a dedicated SPI bus cable. You can choose between two aspects of the enclosure: whether a four-slot or eight-slot ControlWave Micro chassis is installed and which display/keypad assembly is to be used.
PAGE 7
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 7 ControlWave® EFM The 2-button display allows an operator to view site, configuration and process data. The screens are organized in a series of lists. The operator can select a list and then manually scroll through the data. Additionally, a “scroll list” can be defined. The ControlWave EFM can be set to automatically sequence through this list.
PAGE 8
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 8 backed memory • File and Historical Archive Memory: 16 MB on-board flash • LED status indicators – 6 failure status LEDs, Watchdog and Idle and communication LEDs • Power consumption: • Chassis, 33 MHz CPU + System Controller + MVT Assembly + LCD/ keypad: 7.2 mA at 12 Vdc minimum but varies based on the application program requirements. Assembly + LDC/Keypad: 7.
PAGE 9
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 9 ControlWave® EFM • AGA3-1992 with selectable AGA8 Gross or AGA8 Detail The Hourly Data Log holds one record for every contract hour. Hourly logs hold 840 entries or 35 days; this ensures that the previous period of hourly data is always resident in ControlWave EFM FLASH memory.
PAGE 10
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 10 ControlWave® EFM Each log entry also contains the date and time. ControlWave EFM has a Daily Historical Log for each of four runs. • Periodic Historical Data Log The periodic data log holds one record for every log interval. Log interval is 15 minutes. The Periodic Historical Data Log holds 1440 records, or four days of 15 minute data.
PAGE 11
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 11 COM4 – NOTE THAT THIS PORT IS ON THE OPTIONAL, COMM EXPANSION MODULE – RS 232 port with Flash configuration of Modbus (ASCII) Master at 9600 baud. The standard application program assumes that this port will be used to interface to a chromatograph. Allocation of COM4 assumes that the Comm Expansion Module is in Slot 3. If it’s installed in Slot 4, the corresponding port is COM8 and the Flash Configuration must be changed to reflect that.
PAGE 12
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 12 Even without certification of the instrument by model number, all the components have been UL approved for installation in Class I, Division 2 hazardous areas (except the solar panels, which are FM approved). Selecting certification by component level only allows you to install other hardware, such as a ControlWave Micro I/O card that is not in the model number specification, without the worry of violating the certification.
PAGE 13
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 13 ControlWave® EFM and 3808 MVT will operate using nominal 6 Vdc and 9 Vdc power sources. The 21 V dc/dc Power Supply is not necessary if loop power is otherwise available or if there are no analog I/O points. This option is a circuit board that is located on a Snap Track, which is installed onto the back panel in the lower, right-hand section of the Standard Integrated Package. • Ambient temperature effect on RTD measurement: ±0.
PAGE 14
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 14 ControlWave® EFM Important Hazardous Area Certification Note: Specifications If modules that are not listed in the model number are installed, certification will only be allowed at the component level. All I/O If the Standard Integrated Package is approved by instrument model number, installing such modules will violate that approval.
PAGE 15
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 15 ControlWave® EFM External Power V to I (AI/AO at 5 V @ 5 mA): 9.2mA 3.6 mA @ 3.3 Vdc: 12 DIs OFF, CLK active 4.4 mA @ 3.3 Vdc: 12 DIs ON @ 66 uA, CLK active 27.6 mA @ 3.3 Vdc: 12 DIs ON @ 2 mA, CLK active Status LEDs Enabled All DIs and DOs OFF: 33 uA @ 3.3 Vdc High Speed Counter Module • Number of points: 4 • Frequency Range: 0-10 kHz • Input Voltage Range: All DIs and DOs ON: add 32 mA @ 3.3 Vdc Internally sourced: 3.
PAGE 16
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 16 ControlWave® EFM Wiring Terminations for the Mixed I/O Module Wiring Terminations for the Mixed Analog I/O Module • Digital outputs: Open drain.
PAGE 17
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 17 ControlWave® EFM • 0.2% of span -40oC to 7oC • 0.3% of span -40oC to 7oC (AO only) • Output configuration: Externally sourced • 4-20 mA: 650 Ohms for 24 Vdc source • 1-5 Vdc: 5 mA max., 11 to 30 Vdc external source • Surge Suppression: 30 Vdc transorb between signal and ground • Power consumption: External Power V to I (AI/AO at 20 mA each): 24.3 mA External Power V to I (AI/AO at 5 V @ 0 mA): 4.
PAGE 18
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 18 Communication Expansion Module • One RS 232 and one RS 485 serial communication port up to 115.2 Kbaud. The RS-485 port is isolated to 500 Vdc • One optional internal dial-line modem • One optional internal 900 MHz spread Spectrum radio • The Communication Expansion Module installs in either I/O slot 3 or I/O slot 4.
PAGE 19
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 19 • Minimum Current Load: 100 mA Output Requirements • Contact Ratings: 3-60 Vdc • Maximum Current: 3 Amps @ 25°C or 1.5 Amps @ 70°C If the Relay Board is selected, the Power Distribution Board is required and connections between the two will be pre-wired. Switched Network Modem You can specify whether any modems are included. Physically, an OEM modem chip is installed on a Comm Expansion Module, which is located in I/O slot 3 or 4.
PAGE 20
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 20 Power Consumption Information for Standard Radios For OEM radio power consumption, please refer to the description of the Communication Expansion Module. Freewave FGR Spread Spectrum Radio Figures at 12 Vdc: • Receive: 75 mA • Transmit: 500 mA • Idle: 20 mA • Sleep: 5 mA MDS TransNet 900 Spread Spectrum Radio Figures at 13.
PAGE 21
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 21 ControlWave® EFM Product Family Compatibility ControlWave EFM is compatible with Emerson’s ControlWave family. It is fully software-compatible with ControlWave GFC, ControlWave Micro and the ControlWave Process Automation Controller (PAC). The ControlWave PAC provides the highest I/O capacity and supports up to three Ethernet ports as well as redundancy.
PAGE 22
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 22 • Audit, Archive, File Handling • Average, Compare, Totalize • Scheduling & Sequencing • PID & Lead/Lag In addition, ControlWave ensures data integrity, in the event of a communication interruption, by storing critical time-stamped alarm and historical data in the controller memory. This data is then securely retrieved when communication is restored. Remote Automation Solutions Website: www.EmersonProcess.
PAGE 23
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 23 ControlWave® EFM Website: www.EmersonProcess.com/Remote 2.5” 15.75” 15.75” Remote Automation Solutions 3.5” Pipe Clamp 2 Inch Pipe Pipe Clamp 5” 8.313” 14.563” 12.969” 3.313” 2.750” (0.375” Mtg. Hole) 2.
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Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 24 ControlWave® EFM ControlWave Micro 4 slot Chassis Top 2.34 Front Right Side 4.49 3.46 1.75 .5 0 1 1 2 2 1 2 JP1 .2 2 .46 Dia. P3 P4 P5 16 15 6.00 JP2 1 35 36 1 2 2 P1 35 36 JP3 16 15 2 1 16 15 36 35 2 36 5.125 1 1 P10 P2 2 1 JP4 44 43 44 43 .438 Remote Automation Solutions Website: www.EmersonProcess.
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Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 25 ControlWave Micro 8 slot Base Chassis Remote Automation Solutions Website: www.EmersonProcess.
PAGE 26
Product Data Document 1660DS-5i / D301290X012 October 2011 - Page 26 ControlWave® EFM © 2007-2011 Remote Automation Solutions, division of Emerson Process Management. All rights reserved. Bristol, Inc., Bristol Canada, BBI SA de CV and Emerson Process Management Ltd, Remote Automation Solutions division (UK), are wholly owned subsidiaries of Emerson Electric Co. doing business as Remote Automation Solutions, a division of Emerson Process Management.