User manual

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9000X AF Drives

User Manual

May 2011

Supersedes June 2009

Summary of content (136 pages)

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9000X AF Drives User Manual May 2011 Supersedes June 2009
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9000X AF Drives Disclaimer of Warranties and Limitation of Liability The information, recommendations, descriptions, and safety notations in this document are based on Eaton Electrical Inc. and/or Eaton Corporation’s (“Eaton”) experience and judgment, and may not cover all contingencies. If further information is required, an Eaton sales office should be consulted.
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9000X AF Drives Support Services The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our products. We are dedicated to providing fast, friendly, and accurate assistance. That is why we offer you so many ways to get the support you need. Whether it’s by phone, fax, or e-mail, you can access Eaton’s support information 24 hours a day, seven days a week. Our wide range of services is listed below.
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9000X AF Drives Table of Contents SAFETY Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii viii OVERVIEW How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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9000X AF Drives Table of Contents, continued TECHNICAL DATA General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SVX9000/SPX9000 Series Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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9000X AF Drives List of Figures SVX9000/SPX9000 AF Drive Catalog Numbering System . . . . . . . . . . . . . . . . . . . . . . . Input Power and Motor Cable Stripping and Wire Lengths . . . . . . . . . . . . . . . . . . . . . . Wiring Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ground Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Protection Plate. . . . . .
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9000X AF Drives List of Figures, continued AC Choke—CHK0650 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC Choke—CHK0520 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC Choke—CHK0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC Choke—CHK0261 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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000X AF Drives List of Tables Space Requirements for Mounting an SVX9000/SPX9000 Drive . . . . . . . . . . . . . . . . . . Cooling Airflow Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40°C Cable and Fuse Sizes—230V Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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9000X AF Drives Safety Definitions and Symbols WARNING This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment. Read the message and follow the instructions carefully. CAUTION Remove any External Start signals or permissives before resetting the fault to prevent an unintentional restart of the SVX9000/SPX9000, which could result in personal injury or equipment damage.
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Overview Overview This chapter describes the purpose and contents of this manual, the receiving inspection recommendations, and the SVX9000/SPX9000 catalog numbering system. How to Use This Manual The purpose of this manual is to provide you with information necessary to install, set, and customize parameters, startup, troubleshoot and maintain the Eaton SVX9000/SPX9000 AF drives by Eaton’s electrical business.
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Overview Open SVX9000/SPX9000 Catalog Numbers SVX9000/SPX9000 AF Drive Catalog Numbering System SVX 007 A 1 - 4 A 1 B 1 – – – – – – Options Product SVX = SVX industrial drive SPX = SPX drive Horsepower (IH) F07 = 3/4 001 = 1 F15 = 1-1/2 002 = 2 003 = 3 004 = 5 IL only 005 = 5 006 = 7-1/2 IL only 007 = 7-1/2 010 = 10 015 = 15 020 = 20 025 = 25 030 = 30 040 = 40 050 = 50 060 = 60 075 = 75 100 = 100 125 = 125 150 = 150 200 = 200 250 = 250 300 = 300 350 = 350 400 = 400 500 = 500 550 = 550 600 = 600 650
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Mounting Mounting The SVX9000/SPX9000 drive may be mounted side-by-side or stacked vertically, as outlined in the following section. Space Requirements If several units are mounted above each other, the clearance between the drives should equal C + D (see table and figure on this page). In addition, the outlet air used for cooling the lower unit must be directed away from the inlet air used by the upper unit. To ensure proper air circulation and cooling, follow the guidelines below.
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Mounting Environmental Requirements Standard Mounting Instructions Ensure that the environment meets the requirements listed in the table on Pages 59 and 60 for any storage or operating situation. 1. Measure the mounting space to ensure that it allows for the minimum space surrounding the drive. Drive dimensions are in “Dimensions” starting on Page 64. The table below specifies the minimum airflow required in the area where the drive will be mounted. 2.
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Power Wiring Power Wiring Guidelines Cable Spacing To ensure proper wiring, use the following guidelines: Minimum Distance Between Cables in ft (m) Cable in ft (m) 1 (0.3) ≤164 (50) 3.3 (1.0) ≤656 (200) ● Use heat-resistant copper cables only, 75°C or higher ● The input line cable and line fuses must be sized in accordance with the rated input current of the unit.
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Power Wiring UL Compatible Cable Selection and Installation Use only copper wire with temperature rating of at least 75°C. 40°C Cable and Fuse Sizes—230V Ratings IL hp Frame Size 1 FR4 NEC I (A) I (A) Fuse Quantity Fuse (A) Wire Size AWG Power Ground Power Ground Terminal Size 4.2 4.8 3 10 14 14 16–12 16–14 1-1/2 6 6.6 3 10 14 14 16–12 16–14 2 6.8 7.8 3 10 14 14 16–12 16–14 3 9.6 11 3 15 14 14 16–12 16–14 5 FR5 15.2 17.
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Power Wiring 40°C Cable and Fuse Sizes—480V Ratings, continued IL hp Frame Size NEC I (A) I (A) Fuse Quantity Fuse (A) Wire Size AWG Power Ground Power Ground 200 FR9 240 261 3 350 2 x 4/0 3/0 2 x 3/0–350 kcmil 4–000 302 300 3 400 2 x 250 300 2 x 3/0–350 kcmil 4–000 FR10 361 385 3 450 2 x 250 300 600 kcmil 300 kcmil 350 414 460 3 500 2 x 300 300 600 kcmil 300 kcmil 400 477 520 3 600 2 x 400 350 600 kcmil 300 kcmil 590 590 6 350 2 x 500 500 Bus
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Power Wiring Cable and Bus Bar Sizes, SPX FR10–FR12—480V Ratings Internal Power Cables External Power Bus Bars Current Cu (per Phase) Cu (in Inches) Qty. 300 2 x 2/0 1.18 x 0.25 3 385 2 x 3/0 1.57 x 0.25 3 460 2 x 3/0 1.57 x 0.25 3 520 2 x 2 x 2/0 1.18 x 0.25 6 590 2 x 2 x 2/0 1.18 x 0.25 6 650 2 x 2 x 2/0 1.18 x 0.25 6 750 2 x 2 x 3/0 1.57 x 0.25 6 — 820 2 x 2 x 3/0 1.57 x 0.25 6 700 920 2 x 2 x 3/0 1.57 x 0.
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Power Wiring Cable and Bus Bar Sizes, SPX FR10–FR12—575V Ratings Internal Power Cables External Power Bus Bars Current Cu (per Phase) Cu (in Inches) Qty. 208 2 x 2/0 1.18 x 0.25 3 261 2 x 2/0 1.18 x 0.25 3 325 2 x 2/0 1.18 x 0.25 3 385 2 x 3/0 1.57 x 0.25 3 460 2 x 3/0 1.57 x 0.25 3 502 2 x 2 x 2/0 1.18 x 0.25 6 590 2 x 2 x 2/0 1.18 x 0.25 6 600 650 2 x 2 x 2/0 1.18 x 0.25 6 700 750 2 x 2 x 2/0 1.18 x 0.
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Power Wiring UL Compatible Cable Selection and Installation with Breaker Use only copper wire with temperature rating of at least 75°C. Cable and Breaker Sizes—230V Ratings FLA Breaker Current Wire Size AWG Power Ground Power Ground 4.8 15 14 14 12–16 14–16 1-1/2 6.6 15 14 14 12–16 14–16 2 7.8 15 14 14 12–16 14–16 IH hp Frame Size 1 FR4 3 Terminal Size 11 15 12 12 12–16 14–16 17.
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Power Wiring Cable and Breaker Sizes—480V Ratings, continued FLA Breaker Current Wire Size AWG Power Ground Power Ground 520 700 2 x 500 500 Bus bar Bus bar 500 590 800 4 x 4/0 500 Bus bar Bus bar 550 650 900 4 x 250 600 Bus bar Bus bar IH hp 400 600 Frame Size FR11 FR12 Terminal Size 750 1000 4 x 300 600 Bus bar Bus bar 650 820 1000 4 x 300 600 Bus bar Bus bar 700 920 1200 4 x 400 — Bus bar Bus bar Cable and Breaker Sizes—575V Ratings FLA Breaker
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Power Wiring Power Connection Tightening Torque Rating Frame Size Tightening Torque (in-lbs) Tightening Torque (Nm) 230V, 3/4–3 hp FR4 5 0.6 5 0.6 FR5 13 1.5 13 1.
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Power Wiring Cable Stripping Lengths for Power and Motor Cables Power and Motor Cable Stripping Lengths Product Power Wiring in Inches (mm) Motor Wiring in Inches (mm) hp Voltage Frame Size A1 B1 C1 D1 A2 B2 C2 D2 3/4–3 230V FR4 0.59 (15) 1.38 (35) 0.39 (10) 0.79 (20) 0.28 (7) 1.97 (50) 0.28 (7) 1.38 (35) FR5 0.79 (20) 1.57 (40) 0.39 (10) 1.18 (30) 0.79 (20) 2.36 (60) 0.39 (10) 1.57 (40) FR6 0.79 (20) 3.54 (90) 0.59 (15) 2.36 (60) 0.79 (20) 3.54 (90) 0.59 (15) 2.
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Power Wiring 9. Attach the wiring plate with the screws provided. Ensure that no wires are trapped between the frame and the wiring plate. Cable Protection Plate 10. Insert the rubber grommets supplied into the wiring plate holes that have not been used, as illustrated in the figure to the right. Standard Wiring Diagrams and Terminal Locations The following wiring diagrams show the line and motor connections of the frequency converter.
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Power Wiring Principle Wiring Diagram of SVX9000/SPX9000 Power Unit, FR7 and FR8 Power Board 230V 480V 575V 20–30 hp 40–125 hp 30–75 hp Control Board RFI Filter L1 L2 L3 DC+/ R+ R– U V W DC– BR Option L1 L2 L3 See Note Note: Integrated Brake Chopper Circuit Not Included on 575V units. M 3~ Note: When using a single-phase supply, for units rated for such, connect the input power to terminals L1 and L2. Consult Eaton for more information. 9000X AF Drives MN04001004E—May 2011 www.eaton.
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Power Wiring Principle Wiring Diagram of SVX9000/SPX9000 Power Unit, FR9 to FR10 The dotted lines refer to components present in FR9 but not in FR10. Power Board 480V 575V 150–350 hp 100–300 hp Control Board RFI Filter L1 L2 L3 DC+/ R+ R– U V W DC– BR Option L1 L2 See Note 16 L3 M 3~ 9000X AF Drives MN04001004E—May 2011 www.eaton.
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Power Wiring Power and Motor Wiring Terminals Frame Size: FR4 (230V, 3/4–3 hp and 480V, 1–5 hp) Frame Size: FR5 (230V, 5–7-1/2 hp and 480V, 7-1/2–15 hp) 9000X AF Drives MN04001004E—May 2011 www.eaton.
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Power Wiring Frame Size: FR6 (230V, 10–15 hp, 480V, 20–30 hp and 575V, 2–25 hp) Frame Size: FR7 (230V, 20–30 hp, 480V, 40–60 hp and 575V, 30–40 hp) 18 9000X AF Drives MN04001004E—May 2011 www.eaton.
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Power Wiring Frame Size: FR8 (480V, 75–125 hp and 575V, 50–75 hp) Supplied only when brake chopper included with drive Frame Size: FR9 (480V, 150–200 hp and 575V, 100–175 hp) 9000X AF Drives MN04001004E—May 2011 www.eaton.
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Power Wiring Checking the Cable and Motor Insulation 1. Check the motor cable insulation as follows: Disconnect the motor cable from the motor and open any bridging connections in the motor connection box. Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor. Measure the insulation resistance of each motor winding.
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Control Wiring Control Wiring General Information Control Wiring Guidelines The control unit of the SVX9000/SPX9000 consists of the control board and various option boards that plug into the five slot connectors (A to E) of the control board.
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Control Wiring Control Wiring Instructions Step Example 1. Unlock the bottom cover by turning the locking screw 90 degrees counterclockwise. 2. Remove the bottom cover by rotating the cover toward you on the base hinges, then lifting the cover away from the base. 3. Wire the control terminals by following the details for the specific option boards shown on the following pages. Note: For ease of access, the option board terminal blocks can be unplugged for wiring.
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Control Wiring Control Wiring Details Wiring Option Board A9 Option Board A9 Wiring Diagram Basic I/O Board A9 NOTE: See page 25 for X-3 jumper settings +10Vref 1 AI1+ 2 GND 3 AI2+ 4 AI2– 5 24Vout 6 GND 7 DIN1 8 DIN2 9 DIN3 10 CMA 11 24Vout 12 GND 13 DIN4 14 DIN5 15 DIN6 16 CMB 17 AO1+ 18 AO1– 19 DO1 20 Input Reference (Voltage) Input Reference (Current) See page 24 See page 24 0 (4)/20 mA RL<500 ohms + V<+48V I<50 mA 9000X AF Drives MN04001004E—May 2011 www.
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Control Wiring Option Board A9 Terminal Descriptions Terminal Signal Description and Parameter Reference 1 +10Vref Reference voltage Maximum current 10 mA 2 AI1+ Analog input, voltage 3 GND Analog input common Default: 0 to +10V (Ri = 200k ohms) –10V to +10V (joystick control) 4 to 20 mA (Ri = 250 ohms) Select V or mA with jumper block X1 (see Page 25) Differential input if not connected to ground; allows ±20V differential mode voltage to GND 4 AI2+ Analog input 5 GND/AI2– Analog input c
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Control Wiring Option Board A9 Jumper Location and Settings X2 Jumper Setting Analog Input 2 (AI2) X1 Jumper Setting Analog Input 1 (AI1) 4 to 20 mA* A B C D Current Input ABC D 0 to 10V* Voltage Input ABC D 0 to 10V Voltage Input ABC D 4 to 20 mA Current Input 0 to 10V ABC D (Differential) Voltage Input 0 to 10V ABC D (Differential) Voltage Input X6 Jumper Setting Analog Output 1 (A01) 0(4) to 20 mA* A B C D Current Output ABC D –10 to 10V Voltage Input ABC D 0 to 10V Voltage Output ABC D –10 to
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Control Wiring Wiring Option Board A2 Option Board A2 Wiring Diagram Basic Relay Board A2 RO1/1 21 RO1/2 22 RO1/3 23 RO2/1 24 RO2/2 25 RO2/3 26 RL AC/DC Switching: <8A/24 Vdc <0.4A/125 Vdc <8A/250 Vac Continuously <2 Arms Option Board A2 Terminal Descriptions Terminal Signal Technical Information 21 RO1/1 Normally closed (NC) 22 RO1/2 Common 23 RO1/3 Normally open (NO) Switching capacity: 24 Vdc/8A 250 Vac/8A 125 Vdc/0.
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Control Wiring Inverting the Digital Input Signal The active signal level depends on which potential the common inputs CMA and CMB (terminals 11 and 17) are connected to. The alternatives are either +24V or ground (0V). See figures below. The 24V control voltage and the ground for the digital inputs and the common inputs (CMA, CMB) can be sourced from either the internal 24V supply or an external supply.
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Menu Information Menu Information Keypad Operation Keypad and Display LCD Status Indicators Indicator Description Run Indicates that the SVX9000/SPX9000 is running and controlling the load. Blinks when a stop command has been given but the SVX9000/SPX9000 is still ramping down. Counterclockwise Operation The output phase rotation is BAC, corresponding to counterclockwise rotation of most motors. Clockwise Operation The output phase rotation is ABC, corresponding to clockwise rotation of most motors.
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Menu Information LED Status Indicators, continued Indicator Description local Local—Steady Illumination Indicates that the SVX9000/SPX9000 is ready to be started and operated from the local mode. Local—Flashing Indicates that the SVX9000/SPX9000 is ready for operating command to select local or remote operation. remote Remote Indicates that the SVX9000/SPX9000 is operating and controlling the load remotely. fault Fault Indicates that there is one or more active drive fault(s).
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Menu Information Menu Navigation Navigation Tips ● To navigate within one level of a menu, use the up and down arrows ● When in edit mode, pressing the right arrow a second time will allow you to edit the parameter value digit by digit ● To move deeper into the menu structure and back out, use the right and left arrows ● ● To edit a parameter, navigate to show that parameter’s value, and press the right arrow button to enter the edit mode.
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Menu Information Main Menu The data on the control keypad are arranged in menus and submenus. The first menu level consists of M1 to M8 and is called the Main Menu. The structure of these menus and their submenus is illustrated below. Some of the submenus will vary for each application choice. Main Menu Navigation + M1 Parameters G1.1 ... G1.x + M2 Keypad Control R2.1 Keypad Reference P2.2 Keypad Direction ... P2.
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Menu Information Parameter Menu (M1) The Parameter Menu is a single or multi-level menu dependent upon the application in use, arranged by the parameter group items. The figure below illustrates this for the standard application. Parameters and parameter groups are explained in further detail in the appropriate application manual. Parameter Menu Structure Example M1 Parameters Menu + G1.1 Basic Parameters P1.1.1 Minimum Frequency P1.1.2 Maximum Frequency ... P1.1.16 Preset Speed 1 + G1.
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Menu Information Keypad Control Menu (M2) In the Keypad Control Menu, you can set the frequency reference, choose the motor direction for keypad operation, and determine if the STOP button will be active at all times. See figure below. M2 Keypad Control Menu M2 Keypad Control R2.1 Keypad Reference P2.2 Keypad Direction ... P2.x Stop Button Active R2.1 Range: Min. Frequency—Max. Frequency Units: Hertz Keypad Reference Keypad Reference P2.
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Menu Information Active Faults Menu (M3) When a fault occurs, the SVX9000/SPX9000 stops. The sequence indication F1, the fault code, a short description of the fault, and the fault, type symbol will appear on the display. In addition, the indication FAULT or ALARM is displayed and, in case of a FAULT, the red LED on the keypad starts to blink. If several faults occur simultaneously, the sequence of active faults can be browsed with the Browser buttons. See figure below.
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Menu Information Fault Type Range: A, F, AR, FT Fault Type There are four different types of faults. These faults and their definitions are given in the table below Fault Types Fault Code Fault Type Fault Name Description A Alarm This type of fault is a sign of an unusual operating condition. It does not cause the drive to stop, nor does it require any special actions. The “A fault” remains in the display for about 30 seconds. F Fault An “F fault” is a kind of fault that makes the drive stop.
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Menu Information Fault History Menu (M4) System Menu (M5) All faults are stored in the Fault History Menu, which can be viewed by using the Browser buttons. Additionally, the Fault time data record pages are accessible for each fault as in the Active Faults Menu described earlier. See figure below. The controls associated with the general use of the drive, such as application selection, customized parameter sets, or information about the hardware and software are located in the System Menu.
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Menu Information System Menu Parameters S5.1 Range: English, Spanish, French, Portuguese Language Selection Language Default: English This parameter offers the ability to control the SVX9000/SPX9000 through the keypad in the language of your choice. Available languages are: English, Spanish, French, and Portuguese. Default: Basic S5.2 Application Selection Application This parameter sets the active application.
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Menu Information System Menu Parameter Comparison Options (S5.4) S5.4 Parameter Comparison Parameter Comparison With the Parameter Comparison function, you can compare the actual parameter values to the values of your customized parameter sets and those loaded to the control keypad. The actual parameter values are first compared to those of the customized parameter Set1. If no differences are detected, a “0” is displayed on the lowermost line of the keypad.
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Menu Information Keypad Settings (S5.6) There are five parameters (Default Page to Backlight Time) associated with the keypad operation: Default: 0 P5.6.1 Default Page Default page This parameter sets the view to which the display automatically moves as the Timeout Time expires or when the keypad power is switched on. If the default page value is 0, this function is not activated, that is, the last displayed page remains on the keypad display. P5.6.
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Menu Information Hardware Settings (S5.7) The Hardware Settings submenu (S5.7) provides parameters for setting information on Internal brake resistor connection, Fan control, Keypad acknowledge timeout, and Keypad retries. P5.7.1 Range: Connected–Not Connected Internal Brake Resistor Connection Internbrakeres 5.7.
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Menu Information System Information (S5.8) This section contains hardware and software information as well as operation information. S5.8.1 Total Counters Total counters In the Total Counters page, you will find information related to the SVX9000/SPX9000 operating times, that is, the total numbers of MWh, operating days and operating hours. See table below. Unlike the counters for the Trip Counters, these counters cannot be reset.
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Menu Information S5.8.4 Application Information Applications The Application information page includes information on not only the application currently in use but also on all other applications loaded into the SVX9000/SPX9000. The information available is shown in the table below. Note that the “x” in the table refers to the sequential number of the application in the list. Application Information Name Content A4.8.4.x Application name D4.8.4.x.1 Application ID D4.8.4.x.2 Version D4.8.4.x.
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Menu Information Expander Board Menu (M6) The Expander Board Menu makes it possible for the user to: ● See what expander boards are connected to the control board and ● Access and edit the parameters associated with the expander board Expander Board Menu Structure + G6.1 “A: OPTA9” (Slot A Option Board) G6.1.1 Parameters P6.1.1.1 AI1 Mode P6.1.1.2 AI2 Mode P6.1.1.3 AO1 Mode G6.1.2 I/O-monitor + + + + G6.2 G6.3 G6.4 G6.
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Menu Information Monitoring Menu (M7) The Monitoring Menu items are meant for viewing parameter values during operation. Monitored values are updated every 0.3 second Monitored items are identified by item numbers V7.1 to V1.xx, where “xx” varies by application. The table below provides an example of the monitored values for the Standard application. Monitored parameters are not editable from this menu (see Parameter Menu [M1] to change parameter values).
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Menu Information Operate Menu (M8) The Operate Menu provides an easy-to-use method of viewing key numerical Monitoring Menu items. Some applications also support the setting of reference values in this menu. The items displayed vary by application. The table below is an example for the standard application. Operate Menu Items—Standard Application Example Code Signal Name Unit Description O.1 Output frequency Hz Output frequency O.2 Freqreference Hz Frequency reference O.
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Menu Information Startup Wizard Upon initial power up, the Startup Wizard guides the commissioner through the basic SVX9000/SPX9000 setup. The Startup Wizard may be set to function upon an application change by setting parameter P5.5.3. Upon power up, the display will read: “Startup Wizard” “Press enter” Upon pressing ENTER, the choice for the language to be used followed by the application desired are presented. The lists are navigated by using the right arrow and up and down arrow buttons.
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Startup Startup Safety Precautions Before startup, observe the warnings and safety instructions provided throughout this manual. WARNING 1 Internal components and circuit boards (except the isolated I/O terminals) are at utility potential when the SVX9000/SPX9000 is connected to the line. This voltage is extremely dangerous and may cause death or severe injury if you come in contact with it.
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Startup Sequence of Operation to Commission an Induction Motor 1. Read and follow all safety warnings and cautions in this manual. 2. At installation, ensure: Test A—Control from the Control Panel That the SVX9000/SPX9000 and motor are connected to ground. Apply input power to the SVX9000/SPX9000. 8. Press the keypad START button. That the utility and motor cables are in accordance with the installation and connection instructions as detailed starting on Page 5.
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Startup 11. Perform ID Run. Setting the identification parameter to the appropriate value Par/group P1.6.16 followed by a start command within 20 seconds activates automatic identification. (See Test 8A or 8B for start command.) Upon completion, cancellation by a stop command or if timely start is not received, the parameter will reset to its default setting. Possible ID run selections are as follows: OL V/f Ratio—The drive is run at zero speed to identify the motor parameters.
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Startup Manual Tuning of the SVX9000/SPX9000 Proper tuning of the open loop speed control will give better torque control accuracy for improved motor performance. The aim of tuning is to get the motor model as close to the actual motor as possible through proper setting of parameters. Open loop tuning consists of three functions, 1) V/f curve tuning, 2) stator resistance measurement, and 3) compensation for slip.
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Startup V/f Curve Manual Tuning When tuning the V/f curve manually (not using identification run) the motor shaft must be unloaded and the motor control mode set to frequency control (P1.6.1). The following parameters are adjusted to tune the V/f curve: Parameters V/f ratio selection Field weakening point Voltage at field weakening point V/f curve midpoint frequency V/f curve midpoint voltage Output voltage at zero frequency P1.6.3 P1.6.4 P1.6.5 P1.6.6 P1.6.7 P1.6.
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Startup Hint for the 9000X Drive User: When zero point voltage is set correctly, run motor with slow ramp (~20s) to 1/2 of rated frequency. Show output frequency and motor current in the 9000X drive monitoring window. If midpoint parameters are set correctly, motor current should be stable during acceleration. (heavy solid line in figure below).
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Startup Stator Resistance Measurement Using DC Brake at Start 1. Define the DC brake current (=motor nominal current) (P1.4.8). 2. Set the DC brake time at start to 2 seconds (P1.4.11). 3. Give start command. The drive will correct the stator impedance to improve the motor torque calculation. This also improves slip compensation accuracy. (Stator resistance voltage loss compensation, see figure below.
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Startup Slip Compensation in Open Loop The drive uses motor torque and motor nominal RPM to compensate slip. If motor nominal RPM is 1710 -> nominal slip is 90 RPM, and when motor torque is 50% slip is 45 RPM. To keep reference, speed drive must increase output frequency by: 50%*90 RPM ------------------------------------ * 60.00 Hz = 1.50 Hz 1800 RPM OL Speed Control Off TN OL Speed Control On TN 1/2 1/2 Slip . 54 9000X AF Drives MN04001004E—May 2011 www.eaton.
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Startup Closed Loop Vector Control Manual Tuning (SPX9000 Only) For some non-standard motors, the auto-tune is not sufficient. Closed loop control mode is used when enhanced performance near zero speed and better steady starts and dynamic speed accuracy at higher speeds are needed. Tuning Steps Set the motor nameplate values. Nominal voltage of motor Nominal frequency of motor Nominal speed of motor Nominal current of motor Motor Power Factor (Cos Phi) P1.1.6 P1.1.7 P1.1.8 P1.1.9 P1.1.
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Startup Fine Tuning Parameters Adjust the following parameters for optimum performance in closed loop mode: 613 Speed Control P Gain Sets the gain for the speed controller in % per Hz. 100 means nominal torque with 1 Hz frequency error. 614 Speed Control I Time Sets the integral time constant for the speed controller. Too short integration time makes the control unstable. 620 Load Drooping Setting a proper value to the LoadDrooping parameter enables the load drooping.
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Startup 633 Startup Torque, Forward Sets the startup torque for forward direction, if selected with par. 1.6.17.12. 634 Startup Torque, Reverse Sets the startup torque for reverse direction, if selected with par. 1.6.17.13. 107 Current Limit This parameter determines the maximum motor current from the frequency converter. The parameter value range differs from size to size. On closed loop control mode, this limits torque (= torque producing current). For example, if motor magnetizing current is 2.
PAGE 68
Technical Data Technical Data General The Control Keypad is a link between the user and the SVX9000/SPX9000. With the Control Keypad, the user can set parameter values, read status information, and issue control commands. The Control Keypad is removable and can be mounted externally and connected with the appropriate cable. Instead of the Control Keypad, a PC can be used to control the SVX9000/SPX9000 by cable connecting it where the Control Keypad is normally connected or through an option board.
PAGE 69
Technical Data Specifications SVX9000/SPX9000 Drive Specifications Description Specification Power Connections Input voltage (Vin) 208–240V +10%/–15% 380–500V +10%/–15% 525–690V +10%/–15% Input frequency (fin) 50/60 Hz (variation up to 45–66 Hz) Connection to utility power Once per minute or less (typical operation) Maximum symmetrical supply current 208–240V, 100 kAIC 380–500V, 100 kAIC 525–690V, 100 kAIC Motor Connections Output voltage 0 to Vin Continuous output current Ambient temperature
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Technical Data SVX9000/SPX9000 Drive Specifications, continued Description Specification Environment, continued Vibration EN 50178, EN 60068-2-6 5 to 50 Hz, displacement amplitude 1 mm (peak) at 3 to 15.8 Hz, max. acceleration amplitude 1G at 15.8 to 150 Hz Shock EN 50178, EN 60068-2-27 UPS drop test (for applicable UPS weights) Storage and shipping: max.
PAGE 71
Technical Data SVX9000/SPX9000 Series Drives 208–240V Power Ratings—NEMA Type 1/IP21 or NEMA Type 12/IP54 230V/60 Hz Three-Phase Input Frame Size Open Drive Horsepower kW High Overload Full Load Amps at 40°C Horsepower Open Drive kW Current (IL) Switching Frequency Low Overload Full Load Amps at 40°C Min Max Default FR4 3/4 3.7 0.75 4.8 hp (IH) FR5 kW (IH) Current (IH) 0.
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Technical Data 380–500V Power Ratings—NEMA Type 1/IP21 or NEMA Type 12/IP54 480V/60 Hz Three-Phase Input Frame Size Open Drive Horsepower kW High Overload Full Load Amps at 40°C Horsepower Open Drive kW Current (IL) Switching Frequency Low Overload Full Load Amps at 40°C Min Max Default FR4 1 0.75 2.2 1-1/2 1.1 3.3 1 16 10 28 SVX001Ax-4A1B1 1-1/2 1.1 3.3 2 1.5 4.3 1 16 10 38 SVXF15Ax-4A1B1 2 1.5 4.3 3 2.2 5.6 1 16 10 55 SVX002Ax-4A1B1 3 2.2 5.6 5 3 7.
PAGE 73
Technical Data 525–690V Power Ratings—NEMA Type 1/IP21 or NEMA Type 12/IP54 575V/60 Hz Three-Phase Input Frame Size Open Drive Horsepower kW High Overload Full Load Amps at 40°C Horsepower Open Drive kW Current (IL) Switching Frequency Low Overload Full Load Amps at 40°C Min Max Default FR6 2 2.2 3.33 3 3 4.5 1 6 1.5 75 SVX002Ax-5A4N1 3 3 4.5 — 4 5.5 1 6 1.5 100 SVX003Ax-5A4N1 — 4 5.5 5 5.5 7.5 1 6 1.
PAGE 74
Technical Data Dimensions Approximate Dimensions in Inches (mm) NEMA Type 1 and Type 12 Enclosure Dimensions W1 W2 D1 R2 R1 H1 D2 H3 H2 D3 R2 Frame Size FR4 FR5 FR6 FR7 FR8 FR9 64 Weight Lbs (kg) hp (IH) H1 H2 H3 D1 D2 D3 W1 W2 R1 Dia. R2 Dia. 230V 3/4–3 1–5 12.9 (327) 12.3 (312) 11.5 (292) 7.5 (190) 2.5 (64) 5.0 (126) 5.0 (128) 3.9 (100) 0.5 (13) 0.3 (7) 11 (5) 480V 16.5 (419) 16.0 (406) 15.3 (389) 8.4 (214) 2.7 (68) 5.8 (148) 5.6 (143) 3.9 (100) 0.5 (13) 0.
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Technical Data Approximate Dimensions in Inches (mm) NEMA Type 1 and Type 12 with Flange Kit, FR4, FR5, and FR6 Enclosure Dimensions D2 W2 H4 H3 H1 W1 H2 H5 D1 Dia. Frame Size Voltage W1 W2 H1 H2 H3 H4 H5 D1 D2 Dia. FR4 230V 5.0 (128) 4.45 (113) 13.27 (337) 12.8 (325) 12.9 (327) 1.18 (30) 0.87 (22) 7.5 (190) 3.0 (77) 0.27 (7) FR5 230V 5.67 (144) 4.7 (120) 17.0 (434) 16.5 (420) 16.5 (419) 1.4 (36) 0.7 (18) 8.42 (214) 3.93 (100) 0.27 (7) FR6 230V 7.67 (195) 6.
PAGE 76
Technical Data Approximate Dimensions in Inches (mm) NEMA Type 1 with Flange Kit, FR7, and FR8 Enclosure Dimensions W4 D2 W2 H6 H4 H3 H1 H2 H4 W3 W1 H5 D1 H7 Dia. Frame Size Voltage W1 W2 W3 W4 H1 H2 H3 H4 H5 H6 H7 D1 D2 Dia. FR7 230V 9.33 (237) 6.8 (175) 10.62 (270) 10 (253) 25.6 (652) 24.8 (632) 24.8 (630) 7.42 (188.5) 7.42 (188.5) 0.9 (23) 0.78 (20) 10.1 (257) 4.6 (117) 0.25 (5.5) 11.22 (285) — 13.97 (355) 13 (330) 32.75 (832) — 29.33 (745) 10.
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Technical Data Approximate Dimensions in Inches (mm) FR9 Enclosure Dimensions W5 W5 D1 H6 B- B+ /R+ RPE W3 H4 H1 H2 H3 D3 W1 D2 W4 Dia. H5 W2 Frame Size Voltage W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 H6 D1 D2 D3 Dia. FR9 480V 18.8 (480) 15.75 (400) 6.5 (165) 0.35 (9) 2.12 (54) 45.27 (1150) 44 (1120) 28.3 (721) 8 (205) 0.62 (16) 7.4 (188) 14.25 (362) 13.38 (340) 11.22 (285) 0.82 (21) 575V Note Brake resistor terminal box (H6) included when brake chopper ordered.
PAGE 78
Technical Data Approximate Dimensions in Inches (mm) FR9 with Flange Kit Enclosure Dimensions D1 W3 Opening H6 H5 H4 H3 H2 H1 Opening H3 H3 H4 Dia. D3 W5 D2 H7 H5 W4 W2 W1 Frame Size Voltage W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 H6 H7 D1 D2 D3 Dia. FR9 480V 20.9 (530) 20 (510) 19.1 (485) 7.9 (200) 0.22 (5.5) 51.7 (1312) 45.3 (1150) 16.5 (420) 3.9 (100) 1.4 (35) 0.35 (9) 0.08 (2) 24.9 (362) 13.4 (340) 4.3 (109) 0.
PAGE 79
Technical Data Approximate Dimensions in Inches (mm) Power Unit—SPX9000 FR10–FR14 SPX9000, FR10 Open Chassis Note: SPX9000 FR12 is built of two FR10 modules. W3 W2 D3 H5 H7 H4 H3 H1 H2 H6 W5 W4 D4 W1 D2 D1 Frame Size Voltage hp (IH) W1 W2 W3 W4 W5 H1 H2 H3 H4 FR10 480V 250–350 575V 200–300 19.7 (500) 16.7 (425) 1.2 (30) 2.6 (67) 12.8 (325) 45.9 (1165) 44.1 (1121) 34.6 (879) 33.
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Technical Data Approximate Dimensions in Inches (mm) SPX9000, FR11 Open Chassis W1 D2 Shown without terminal cover W2 W2 W3 H2 H1 D1 Frame Size FR11 70 W2 W2 hp (IH) W1 W2 W3 H1 H2 D1 D2 480V 400–550 575V 400–500 27.9 (709) 8.6 (225) 2.6 (67) 45.5 (1155) 33.5 (850) 19.8 (503) 18.4 (468) Voltage 9000X AF Drives MN04001004E—May 2011 www.eaton.
PAGE 81
Technical Data Approximate Dimensions in Inches (mm) SPX9000, FR13 Open Chassis Inverter Note: 9000X FR14 is built of two FR13 modules. FR13 is built from an inverter module and a converter module. W3 D6 Dia. 4 D8 D7 D5 W4 W4 W4 W4 W4 Dia. 1 D1 D2 D6 W1 H3 H1 H4 H2 Dia. 2 Dia. 3 W2 W2 W2 W2 D4 D4 H5 Dia. 3 D3 Frame Size FR13 Frame Size FR13 W5 W5 W5 W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 27.87 (708) 5.91 (150) 26.65 (677) 4.57 (116) 3.35 (85) 41.54 (1055) 2.46 (62.5) 39.
PAGE 82
Technical Data Approximate Dimensions in Inches (mm) SPX9000, FR13 Open Chassis Converter W3 Dia. 3 D9 D8 D7 Dia. 1 W4 W4 D6 W4 D1 D2 W1 H4 H1 H3 H2 W2 D4 W2 D5 D5 H5 Dia. 2 Dia. 2 D3 Frame Size FR13 Frame Size FR13 W5 W5 W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 18.74 (476) 5.91 (150) 17.52 (445) 4.57 (116) 3.35 (85) 41.54 (1055) 2.46 (62.5) 39.86 (1012.5) 41.34 (1050) 0.69 (17.5) D1 D2 D3 D4 D5 D6 D7 D8 D9 Dia. 1 Dia. 2 Dia. 3 14.69 (373) .51 (13) 0.73 (18.
PAGE 83
Technical Data Approximate Dimensions in Inches (mm) SPX9000, FR13 Open Chassis Converter—900/1000 hp 480V Dia. 4 W3 D9 D8 D7 D6 Dia. 1 W4 W4 W4 W4 W4 D1 W1 D2 H1 H3 H4 H2 Frame Size FR13 Frame Size FR13 Dia. 2 W2 D3 W5 W2 W2 W5 D4 W2 D5 D5 H5 Dia. 3 W5 W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 D1 D2 27.87 (708) 5.91 (150) 26.65 (677) 4.57 (116) 3.35 (85) 41.54 (1055) 2.46 (62.5) 39.86 (1012.5) 41.34 (1050) 0.69 (17.5) 14.69 (373) 0.
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Technical Data Approximate Dimensions in Inches (mm) AC Choke—CHK0650 19.57 (497) 1 15.79 (401) 8.11 (206) 1 0.43 x 0.59 (11 x 15) Slot (9Places) 1 19.53 17.68 (496) (449) 1.58 (40) 0.79 (20) 3 0.79 (20) 3 3 3.03 (77) 2 2 2 7.88 (200) 0.51 (13) (8 Places) 15.75 (400) 6.50 (165) 74 1.77 (45) 6.50 (165) 0.24 (6) 9000X AF Drives MN04001004E—May 2011 www.eaton.com 5.71 (145) 9.61 (244) 0.
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Technical Data Approximate Dimensions in Inches (mm) AC Choke—CHK0520 8.03 (204) 19.57 (497) 1 1 1 17.57 15.71 (446) (399) 1.58 (40) 0.79 (20) 0.79 (20) 1.69 (43) 3 3 3 2 2 2 3.03 (77) 7.88 (200) 5.70 (145) 9.61 (244) 6.50 (165) 6.50 (165) 0.83 0.55 (21) (14) 0.24 (6) 9000X AF Drives MN04001004E—May 2011 www.eaton.
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Technical Data Approximate Dimensions in Inches (mm) AC Choke—CHK0400 13.78 (350) 9.37 (238) 1.54 (39) 1 1 1 16.58 15.08 (421) (383) 1.18 (30) 0.59 (15) 3 3 0.59 (15) 3 2.64 (67) 2 2 2 5.91 (150) 5.51 (140) 10.32 (262) 4.72 (120) 76 4.72 (120) 0.24 (6) 9000X AF Drives MN04001004E—May 2011 www.eaton.com 0.
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Technical Data Approximate Dimensions in Inches (mm) AC Choke—CHK0261 8.11 (206) 1.54 (39) 1 1 1 13.51 12.17 (343) (309) 1.18 (30) 0.59 (15) 0.59 (15) 3 3 3 2.44 0.49 (62) (12.5) 2 2 2 5.91 (150) 4.25 (108) 13.94 (354) 4.72 (120) 9.06 (230) 4.72 (120) 0.59 (15) 0.16 (4) 9000X AF Drives MN04001004E—May 2011 www.eaton.
PAGE 88
Technical Data Approximate Dimensions in Inches (mm) Control Unit—SPX9000 FR10–FR14 2.32 (59) 0.33 (8.5) 0.63 (16) 0.33 (8.5) 11.82 (300) 12.94 (328.5) 2.52 (64) 78 9000X AF Drives MN04001004E—May 2011 www.eaton.com 5.
PAGE 89
Technical Data Approximate Dimensions in Inches (mm) Control Unit with Star-Coupler Board, FR12 or FR14 Only 0.33 (8.5) 2.32 (59) 0.63 (16) 0.33 (8.5) 11.82 (300) 12.91 (328) 2.52 (64) 5.75 (146) 9000X AF Drives MN04001004E—May 2011 www.eaton.
PAGE 90
Technical Data EMC Capability General For products used within the European Community (EC), the Electro Magnetic Compatibility (EMC) directive states that the electrical equipment must not disturb the environment and must be immune to other Electro Magnetic Disturbances in the environment. The design intent was to develop a family of drives that is user friendly and cost-effective, while fulfilling the user’s needs. EMC compliance was a major consideration from the outset of the design.
PAGE 91
Fault and Warning Codes Fault and Warning Codes In the SVX9000/SPX9000 drive there are four different types or “Levels” of faults, each level corresponding to the severity of the fault. The fault types differ from each other on the basis of the drive response to the fault. See Fault Codes table below and on Pages 82 and 83 for descriptions. The faults with one asterisk are “Fault” only. The faults with two asterisks can be programmed for different actions based on the chosen application.
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Fault and Warning Codes Fault Codes, continued Fault Code Fault Possible Cause Solution 7 Saturation trip Defective component Motor or motor cable short Cannot be reset from the keypad Switch off power If this fault appears simultaneously with Fault 1, check the motor and motor cables IF THE PROBLEM IS NOT IN THE MOTOR OR ITS CABLES, DO NOT RECONNECT POWER! Contact your Eaton distributor 8 System fault Component failure Faulty operation Exceptional fault data record, see the Active Fault Menu and
PAGE 93
Fault and Warning Codes Fault Codes, continued Fault Code Fault Possible Cause Solution 29** Thermistor fault The thermistor input of an option board has detected a high motor temperature Check the motor cooling and the motor loading Check the thermistor connection (If the thermistor input of an option board is not being used, it must be short-circuited) 31 IGBT temperature (hardware) IGBT inverter bridge overtemperature protection has detected a high short-term overload current Check loading Che
PAGE 94
Troubleshooting Charts Using Fault Codes Troubleshooting Charts Using Fault Codes Using Fault Codes F1—Overcurrent F1 Check parameters in G2.1 and G2.6 Parameter settings OK? No Make corrections to the settings Yes Start up the drive Disconnect motor cable from the drive Yes F1? No Start up the drive F1? No Fault was generated by external factor.
PAGE 95
Troubleshooting Charts Using Fault Codes F2—Overvoltage F2 Check parameters in G2.1, G2.4, and G2.6. Notice the break chopper if used, check parameter P6.3.3 Parameter settings OK? No Make corrections to the settings Yes Measure voltage in DC bus. Compare measured voltage to monitored value V1.
PAGE 96
Troubleshooting Charts Using Fault Codes F3—Earth Fault F3 Disconnect motor cable from the drive Start up the drive F3? No Yes Check current measuring circuit according to instructions in service manual. Replace defective parts as recommended in spare parts lists Fault was generated by external factor: – damage in insulation of motor cable – damage in motor insulation Make corrective measures Clear fault memory 86 9000X AF Drives MN04001004E—May 2011 www.eaton.
PAGE 97
Troubleshooting Charts Using Fault Codes F5—Charging Switch F5 Reset the fault and start up the unit F5? No Yes Test and/or replace the control board with functional one by following instructions in service manual. Replace defective parts as recommended in spare parts lists Set values of parameters to comply with nature of application Clear fault memory 9000X AF Drives MN04001004E—May 2011 www.eaton.
PAGE 98
Troubleshooting Charts Using Fault Codes F6—Emergency Stop F6 Check the reason for external fault programmed to a digital input. Reset the fault and start up the unit.
PAGE 99
Troubleshooting Charts Using Fault Codes F7—Saturation Trip F7 Note: This fault also covers brake chopper. Earthfault on brakeresistor = F7 Check the main circuit according to instructions in service manual Main circuit OK? No Change defective parts according to instructions in service manual Yes Power up and start the drive.
PAGE 100
Troubleshooting Charts Using Fault Codes F8—System Fault F8 Reset the fault and start up the unit No F8? Yes Check subfault code (1-7) Check control box with 9000X service tool software according to instructions in service manual and change defective parts Note: Subfault codes: 1 = feedback fault 2 = Asic fault 3 = Asic fault 4 = Asic fault 5 = vacon bus problem 6 = charging relay fault 7 = charging relay fault Clear fault memory 90 9000X AF Drives MN04001004E—May 2011 www.eaton.
PAGE 101
Troubleshooting Charts Using Fault Codes F9—Undervoltage F9 Check parameters in G2.1 and G2.6 Parameter settings OK? No Set values of parameters to comply with nature of application Yes Measure voltage in DC bus. Compare actual voltage to monitored value V1.
PAGE 102
Troubleshooting Charts Using Fault Codes F10—Input Line Supervision F10 Measure mains voltage at input terminals Mains OK? No Make corrections to mains, change fuses If fuses blown, check for possible internal failures in converter Yes Check rectifier-circuit and DC capacitors according to instructions in service manual Measurements OK? Yes Occasionally, existing line dips or disturbances may activate line supervision function.
PAGE 103
Troubleshooting Charts Using Fault Codes F11—Output Phase Supervision F11 Check connections in power transmission line from drive to motor Connections OK? No Make corrective measures to circuit from the drive to motor Yes Check operation of the current measuring circuit according to instructions in service manual Replace defective parts as recommended and listed in spare parts lists Clear fault memory 9000X AF Drives MN04001004E—May 2011 www.eaton.
PAGE 104
Troubleshooting Charts Using Fault Codes F12—Brake Chopper Supervision F12 Check brake resistor and connections in brake chopper circuit Circuit OK? No Note: Earthfault on brake resistor = F7 Make corrective measures.
PAGE 105
Troubleshooting Charts Using Fault Codes F13—Frequency Converter Under Temperature F13 Read value of operation temperature V1.9 Value V1.9 corresponds to Tambient, and Tambient lower than –10C? Yes Unit under temperature protection operated. Install unit into warmer environment or install external heating element No Check the temperature measuring circuit according to instructions in service manual. Replace parts as recommended and listed in spare parts lists.
PAGE 106
Troubleshooting Charts Using Fault Codes F14—Frequency Converter Over Temperature F14 Check operation of cooling fans; rotation and direction of blowing Clear blocked heat sink by blowing compressed air along fins of the heat sink F14? No Yes Read value of operation temperature V1.9 Yes Value V1.9 = Tambient? No Check the temperature measuring circuit according to instructions in service manual. Replace parts as recommended and listed in spare parts lists.
PAGE 107
Troubleshooting Charts Using Fault Codes F15—Motor Stalled F15 Check parameters in G2.7 and make corrections to match with requirements of application F15? No Yes Check mechanical load of the application versus rating of the motor and the drive Measure actual motor current and compare it to V1.
PAGE 108
Troubleshooting Charts Using Fault Codes F16—Motor Over Temperature F16 Motor overheating has been detected by frequency converter temperature model. Measure temperature of motor Temperature higher than thermal capability of the motor? Yes Motor overloaded. Decrease load or provide additional cooling to motor if needed No Correct the parameters for thermal protection in G2.7 No F16? Yes Measure actual motor current and compare it to V1.
PAGE 109
Troubleshooting Charts Using Fault Codes F17—Motor Under Load F17 Check settings of parameters in G2.7 and set values according to requirements of application Measure motor current and compare result to value V1.4 (I) Measured = (I) Monitored? Yes No Check the current measuring circuit according to instructions in service manual. Replace defective parts as recommended in spare parts lists Clear fault memory 9000X AF Drives MN04001004E—May 2011 www.eaton.
PAGE 110
Troubleshooting Charts Using Fault Codes F22—Param Fault F22 Check parameters and fix incorrect parameters Disconnect input power from drive and wait until internal power supply shuts down Power up the drive F22? Yes Test and/or replace control board with functioning one according to instructions in service manual.
PAGE 111
Troubleshooting Charts Using Fault Codes F31—IGBT Temperature (Hardware) F31 Note: F31 occurs only from FR9 and bigger frame sizes If F31 and F41 occur at the same time, use F41 troubleshooting Check parameters in G2.1 and G2.
PAGE 112
Troubleshooting Charts Using Fault Codes F32—Fan Cooling Note: This fault is for FR8 F32 Check fan inverter Fan inverter OK? No Yes Replace fan inverter Check the fan No Fan OK? Yes Check control module using instructions in service manual and functional test using the 9000XSERVICE tool Clear fault memory 102 9000X AF Drives MN04001004E—May 2011 www.eaton.
PAGE 113
Troubleshooting Charts Using Fault Codes F36—Control Unit F38—Device Added (Indication Only) F36 F38 Reset the fault Reset the fault Note: F38 should appear when same type of option board has been added Clear fault memory No F36? Yes Test and/or replace control board with functioning one according to instructions in service manual.
PAGE 114
Troubleshooting Charts Using Fault Codes F40—Device Unknown F40 Note: F40 should appear if installed power board, control board, and/or option board are faulty Disconnect input power from drive and wait until internal power supply shuts down Power up the unit F40? No Yes Faulty board is displayed on panel bottom line Change the faulty board and reset the fault Clear fault memory Note: Faulty board is displayed on panel bottom line 1 = Control card A = Slot A 2 = Control unit B = Slot B 3 = Power c
PAGE 115
Troubleshooting Charts Using Fault Codes F41—IGBT Temperature F41 Note: If F41 occurs continuously, upgrade software version Check parameters in G2.1 and G2.6 Parameter settings OK? No Make corrections to the settings Yes Start up the drive Disconnect motor cable from the drive Yes F41? No Start up the drive F41? No Fault was generated by external factor.
PAGE 116
Troubleshooting Charts Using Fault Codes F42—Brake Resistor Over Temperature F42 Too rough usage of the internal brake resistor Is it possible to slow down the process? Yes Use longer deceleration time and try again No Change parameters – external brake resistor Mount properly sized external brake resistor F42? No Clear fault memory 106 9000X AF Drives MN04001004E—May 2011 www.eaton.
PAGE 117
Troubleshooting Charts Using Fault Codes F44—DevParChange F44 Use old parameters? No Reset the fault Note: F44 should appear when different type power unit and/or option board have been changed Yes Copy parameters to keypad or upload parameters from drive to PC and save them to file Reset the fault Download parameters to drive Check parameters Disconnect input power form drive and wait until internal power supply shuts down Power up the drive Check parameters Clear fault memory Note: Faulty bo
PAGE 118
Troubleshooting Charts Using Fault Codes F45—DevParAdded F45 Note: F45 should appear when different type option board has been added Reset the fault Clear fault memory Note: Faulty board is displayed on panel bottom line A = Slot A B = Slot B C = Slot C D = Slot D E = Slot E F50—Analog Input Iin <4 mA F50 Check value on monitoring page corresponding to the input Measure mA signal of the measurement device Measured value = Monitored value? No Yes I<4mA? No Yes Make corrections to external cir
PAGE 119
Troubleshooting Charts Using Fault Codes F51—External Fault F51 Set parameters to match with application Read status of programming input from corresponding monitoring page Actual status = Monitored status? Yes External reason for activating the fault No Check I/O option board, replace if necessary Make corrections to the external devices Test and/or replace control board with functioning one according to instructions in service manual.
PAGE 120
Troubleshooting Charts Using Fault Codes F52—Keypad Communication Fault F52 Check keypad connections and its cable. Replace broken parts Plug in a functional panel F26? No Yes Test and/or replace control board with functioning one according to instructions in service manual. Replace defective parts as recommended in spare parts lists Clear fault memory 110 9000X AF Drives MN04001004E—May 2011 www.eaton.
PAGE 121
Spare Parts Spare Parts Series Option Board Kits The 9000X Series factory-installed standard board configuration includes an A9 I/O board and an A2 relay output board, which are installed in slots A and B. The 9000X Series drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs. The drive’s control unit is designed to accept a total of five option boards (see figure below).
PAGE 122
Spare Parts Option Board Kits, continued Field Installed Option Kit Description Allowed Slot Catalog Locations Number Factory Installed 9000X Ready Programs Option Designator Basic Local/ Remote Standard MSS PID Multi-P.
PAGE 123
Spare Parts Johnson Controls Metasys N2 Network Communications The OPTC2 fieldbus board provides communication between the 9000X drive and a Johnson Controls Metasys™ N2 network. With this connection, the drive can be controlled, monitored, and programmed from the Metasys system. The N2 fieldbus is available as a factory-installed option and as a field-installable kit.
PAGE 124
Spare Parts Drive Options Control Panel Options Control Panel Factory Options Factory Installed Field Installed NEMA Type 1 Description Option Code Catalog Number Local/Remote Keypad SVX9000 Control Panel—This option is standard on all drives and consists of an RS-232 connection, backlit alphanumeric LCD display with nine indicators for the RUN status and two indicators for the control source. The nine pushbuttons on the panel are used for panel programming and monitoring of all 9000X parameters.
PAGE 125
Spare Parts Spare Units and Replacement Parts for 9000X Drives 9000X Spare Units Catalog Number Description Control Unit—Includes the control board, blue base housing, installed 9000X software program and blue flip cover. Does not include any OPT boards or keypad. See Page 110 for standard and option boards and keypad.
PAGE 126
Spare Parts Replacement Parts—9000X Drives, 208–240V, continued Frame: hp (IH): 4 3/4 5 1 1-1/2 2 3 1 1 5 6 5 7-1/2 1 1 10 7 15 20 8 25 30 40 50 60 Catalog Number Cooling Fans 1 1 1 PP01060 1 PP01061 1 1 PP01062 1 1 1 PP01063 1 1 1 1 1 1 1 1 PP01123 PP01086 1 1 1 1 1 PP01088 1 1 1 PP01049 1 2 2 CP01180 1 1 1 PP08037 IGBT Modules 1 1 CP01304 1 CP01305 1 1 1 CP01306 1 CP01307 1 CP01308 1 PP01022 1 PP01023 1 PP01024 1 PP01025 1 PP01029
PAGE 127
Spare Parts FR4–FR9, 380–500V Replacement Parts—FR4–FR9 9000X Drives, 380–500V Frame: 4 hp (IH): 1 5 1-1/2 2 3 5 7-1/2 7-1/2 6 10 15 20 7 25 30 40 8 50 60 75 9 100 125 150 200 Catalog Number Control Board 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 VB00252 (for SVX) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 VB00561 (for SPX) Power Boards 1 VB00208-0003-5 1 VB00208-0004-5 1 VB00208-0005-5 1 VB00208-0007-5 1 VB00208-0009-5 1 VB00210-0012-5 1
PAGE 128
Spare Parts Replacement Parts—FR4–FR9 9000X Drives, 380–500V, continued Frame: hp (IH): 4 1 5 1-1/2 2 3 5 7-1/2 6 7-1/2 10 15 1 1 1 20 7 25 30 40 8 50 60 75 9 100 125 150 200 Catalog Number Cooling Fans, continued 1 1 1 1 1 1 PP01086 PP01088 1 1 1 1 1 1 PP01049 1 1 1 CP01180 1 1 2 PP01068 1 PP09051 IGBT Modules 1 1 1 CP01304 1 1 CP01305 1 1 CP01306 1 CP01307 1 CP01308 1 1 PP01022 1 PP01023 1 PP01024 1 PP01025 1 PP01029 1 PP01026 1 1 PP01
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Spare Parts FR10–FR12, 380–500V Replacement Parts—FR10–FR12 9000X Drives, 380–500V Frame: 10 hp (IH): 250 11 300 12 350 400 500 550 600 650 700 Catalog Number 1 1 1 1 1 1 1 VB00561 Control Board 1 1 Shunt Boards 6 VB00537 6 VB00497 6 12 12 12 9 VB00498 VB00538 9 VB00513 9 VB00514 3 VB00489 Driver Boards 3 1 1 3 1 2 2 2 VB00487 2 2 2 VB00330 2 2 2 VB00451 2 2 2 VB00448 Driver Adapter Board 1 1 1 ASIC Board 1 1 1 1 1 1 Feedback Interface Board
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Spare Parts Replacement Parts—FR10–FR12 9000X Drives, 380–500V, continued Frame: 10 hp (IH): 250 11 300 350 12 400 500 550 600 650 700 Catalog Number Electrolytic Capacitors 2 2 2 3 3 3 4 4 4 PP00060 12 12 12 18 18 18 24 24 24 PP01005 1 1 1 1 1 1 2 2 2 PP01094 2 2 2 2 2 2 4 4 4 PP01095 Fuses Cooling Fans and Isolation Transformers 2 2 2 3 3 3 4 4 4 VB00299 2 2 2 3 3 3 4 4 4 PP01080 4 4 4 PP01068 1 1 1 2 2 2 PP01096 2 2
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Spare Parts FR6–FR9, 525–690V Replacement Parts—FR6–FR9 9000X Drives, 525–690V Frame: 6 hp (IH): 2 7 3 5 8 9 5 7-1/2 10 15 20 25 30 40 50 60 75 100 125 150 200 Catalog Number Control Board 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 VB00252 (for SVX) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 VB00561 (for SPX) Driver Board 1 VB00404-0004-6 1 VB00404-0005-6 1 VB00404-0007-6 1 VB00404-0010-6 1 VB00404-0013-6 1 VB00404-0018-6 1 VB00404-0022-6 1 VB00404
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Spare Parts Replacement Parts—FR6–FR9 9000X Drives, 525–690V, continued Frame: hp (IH): 6 2 7 3 5 5 7-1/2 1 1 10 15 20 25 1 1 1 1 30 8 40 50 9 60 75 100 125 150 200 Catalog Number Cooling Fans 1 1 1 PP01061 PP01062 1 1 1 1 1 1 1 1 1 1 1 1 PP01063 1 1 1 1 1 1 PP01123 1 PP01049 CP01180 1 1 1 1 1 1 1 1 PP01080 PP01068 1 1 1 VB00299 Fan Power Supply IGBT Modules 3 3 3 3 3 3 3 3 3 PP01091 1 1 PP01089 1 1 1 2 2 2 PP01127 IGB
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Spare Parts FR10–FR12, 525–690V Replacement Parts—FR10–FR12 9000X Drives, 525–690V Frame: 10 hp (IH): 200 11 250 12 300 400 450 500 550 600 700 Catalog Number 1 1 1 1 1 1 1 VB00561 Control Board 1 1 Shunt Boards 6 VB00545 6 VB00510 6 12 12 12 9 VB00511 VB00546 9 VB00547 9 VB00512 Driver Boards 1 1 1 2 3 3 2 2 3 VB00487 VB00489 Driver Adapter Board 1 1 1 2 2 2 VB00330 2 2 2 VB00451 2 2 2 VB00448 1 1 1 VB00336 2 2 2 FR10821 ASIC Board 1 1
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Spare Parts Replacement Parts—FR10–FR12 9000X Drives, 525–690V, continued Frame: 10 hp (IH): 200 11 12 250 300 400 450 500 550 600 700 Catalog Number 1 1 1 1 1 1 2 2 2 PP01094 2 2 2 2 2 2 4 4 4 PP01095 Fuses Cooling Fans and Isolation Transformers 2 2 2 3 3 3 4 4 4 VB00299 2 2 2 3 3 3 4 4 4 PP01080 2 2 2 4 4 4 PP01068 1 1 1 2 2 2 PP01096 1 1 1 2 2 2 FR10844 1 1 1 2 2 2 FR10845 1 1 1 2 2 2 FR10846 1 1 1 2 2 2
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Eaton’s Electrical Sector is a global leader in power distribution, power quality, control and automation, and monitoring products. When combined with Eaton’s full-scale engineering services, these products provide customerdriven PowerChain™ solutions to serve the power system needs of the data center, industrial, institutional, public sector, utility, commercial, residential, IT, mission critical, alternative energy and OEM markets worldwide.