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MN04004003E

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SPI9000 Inverter Unit FR4 – FR8

User Manual

April 2006

New Information

Summary of content (92 pages)

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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 New Information MN04004003E For more information visit: www.EatonElectrical.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Important Notice – Please Read The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc. selling policies. The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc. selling policy.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Table of Contents ii LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Definitions and Symbols . . . . . .
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 List of Figures Figure 1-1: SPI9000 Inverter Unit Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 2-1: SPI9000 Inverter Dimensions, IP21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 2-2: SPI9000 FR4 and FR6 Dimensions, IP21 with Flange . . . . . . . . . . . . . . . . . . . Figure 2-3: Opening Needed for Flange Mounting, FR4 and FR6 . . . . . . . . . . . . . . . . . . .
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 List of Tables Table 1-1: SPI9000 Inverter Unit Catalog Numbering System . . . . . . . . . . . . . . . . . . . . . Table 1-2: 380 – 500V AC, 50/60 Hz, Three-Phase Inverters Ratings . . . . . . . . . . . . . . . . . Table 1-3: 525 – 690V AC, 50/60 Hz, Three-Phase Inverters Ratings . . . . . . . . . . . . . . . . . Table 1-4: Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Safety Definitions and Symbols WARNING This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment. Read the message and follow the instructions carefully. WARNING This symbol is the “Safety Alert Symbol.” It occurs with either of two signal words: CAUTION or WARNING, as described below.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Warnings, Cautions and Notices Read this manual thoroughly and make sure you understand the procedures before you attempt to install, set up, or operate this Cutler-Hammer® SPI9000 Inverter Unit from Eaton’s electrical business. Warnings WARNING Only a competent electrician may carry out the electrical installation. WARNING The components of the power unit of the inverter are live when the SPI9000 inverter is connected to DC supply.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Cautions CAUTION The SPI9000 inverter is meant for fixed installations only. CAUTION Do not perform any measurements when the inverter is connected to the DC supply. CAUTION After having disconnected the inverter from the DC supply, wait until the fan stops and the indicators on the keypad go out (if no keypad is attached see the indicator through the keypad base). Wait 5 more minutes before doing any work on inverter connections.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Grounding and ground fault protection The SPI9000 inverter must always be grounded with a ground conductor connected to the ground terminal. The ground fault protection inside the inverter only protects the inverter against ground faults in the motor or the motor cable. Due to the high capacity currents present in the inverter, fault current protective switches may not function properly.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Chapter 1 — Overview Receiving and Inspection Cutler-Hammer® SPI9000 Inverter Units from Eaton’s electrical business have undergone scrupulous tests and quality checks at the factory before they are delivered to the customer. However, after unpacking the product, check that no sign of transportation damage is to be found on the product and that the delivery is complete (compare the type designation of the product to the code below, see Table 1-1).
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Standard Features of SPI Inverter Units ● DC connection ● Air cooling ● Standard board ● Alphanumeric control panel (in the front of the module) ● Safety CE / UL ● Integrated charging ● I/O modules A1 & A2 ● FR4, FR6, FR7: IP21; FR8: IP00 Storage If the inverter is to be stored before use, make sure that the ambient conditions are acceptable: Storage temperature -40 to 158°F (-40 to 70°C) Relative humidity <95%, no condensation If the
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Power Module IGBT Inverter = Mains Motor Current Sensors Integrated Charging Circuit U V 3~ Charg. Res. W Output EMCFilter Fan Power Supply Measurements PE Gate Drivers Control Module Control Keypad RS-232 Control I/O Control I/O Motor Control ASIC Motor and Application Control Control I/O Control I/O Control I/O Figure 1-1: SPI9000 Inverter Unit Block Diagram The control keypad constitutes a link between the user and the inverter.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Power Ratings Supply Voltage 465 – 800V DC, Motor Voltage 380 – 500V AC High overload = Max current IS, 2 sec/20 sec, 150% overloadability, 1 min/10 min Following continuous operation at rated output current, 150% rated output current (IH) for 1 min, followed by a period of load current less than rated current, and of such duration that the r.m.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Table 1-2: 380 – 500V AC, 50/60 Hz, Three-Phase Inverters Ratings Inverter Loadability Motor Shaft Power Low 675V DC Supply Rated Cont. Current IL (A) High 10% Overload Current (A) Rated Cont. Current IH (A) 50% Overload Max 10% Over- 50% OverCurrent Current load 40˚C load 50˚C (A) IS P(kW) P(kW) Frame SPI003A1-4 4.3 4.7 3.3 5 SPI007A1-4 9 9.9 7.6 11.4 SPI009A1-4 12 13.2 9 SPI012A1-4 16 17.6 SPI016A1-4 23 SPI023A1-4 6.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Supply Voltage 640 – 1100V DC, Motor Voltage 525 – 690V AC High overload = Max current IS, 2 sec/20 sec, 150% overloadability, 1 min/10 min Following continuous operation at rated output current, 150% rated output current (IH) for 1 min, followed by a period of load current less than rated current, and of such duration that the r.m.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Table 1-3: 525 – 690V AC, 50/60 Hz, Three-Phase Inverters Ratings Motor Shaft Power Loadability Low Inverter Rated Cont. Current IL (A) 930V DC Supply High 10% Overload Current (A) Rated Cont. Current IH (A) 50% Overload Current (A) Max Current IS 10% Overload 40˚C P(kW) 50% Overload 50˚C P(kW) Frame Dimensions and Weight W x H x D/Wt. in Inches/Lbs. (mm/kg) SPI003A1-6 4.5 5 3.2 5 6.7 3 2.2 FR6 7.7 x 20.4 x 9.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Table 1-4: Technical Information Description Specification DC Connection 465 – 800V DC; 640 – 1100V DC; -0% to +0%, the ripple voltage of the inverter supply voltage, which is generated during the rectification of the fundamental frequency AC voltage, must be less than 50V peak-topeak. Input Voltage Uin Connection to DC Supply Once per minute or less (normal) Starting Delay 5 seconds Motor Connection Output Voltage 3 ~ 0 – Uin / 1.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Table 1-4: Technical Information, continued Description Specification Ambient Conditions, continued Vibration EN 50178/EN 60068-2-6 5 – 150 Hz Displacement amplitude 0.25 mm (peak) at 5 – 15.8 Hz Max acceleration amplitude 1 G at 15.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Table 1-5: DC Currents and Dimensions of 465 – 800V DC Supply Voltage Structure FR4 FR6 FR7 FR8 Inom (Output) Motor COS IDC (Input) 4.3 0.79 4.4 9 0.82 9.6 12 0.83 1.0 16 0.84 17.5 22 0.85 24.4 31 0.85 34.3 38 0.86 43 45 0.86 50 61 0.86 68 72 0.87 82 87 0.87 99 105 0.87 119 140 0.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Chapter 2 — Mounting Dimensions The inverter can be mounted in either a vertical or horizontal position on a wall or on the back plane of a cubicle. Enough space must be reserved around the inverter to ensure sufficient cooling, see Figure 2-6. You must follow the minimum dimensions for installation, see Tables 2-6 and 2-7. Also make sure that the mounting plane is relatively even.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 R2 R1 W1 W2 H2 H1 H3 D2 D1 D3 Figure 2-1: SPI9000 Inverter Dimensions, IP21 Table 2-1: SPI9000 Inverter Dimensions, IP21 Approximate Dimensions in Inches (mm) 2-2 Inverters Voltage W1 W2 H1 H2 H3 D1 SPI003 – 009 480V 5.0 (128) 3.9 (100) 12.9 (327) 12.3 (313) 11.5 (292) 7.5 (190) .28 (7) SPI012 – 038 SPI003 – 027 480V 690V 7.7 (195) 5.8 (148) 22.0 (558) 21.3 (541) 20.4 (519) 9.3 (237) .
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 W2 Dia. H2 H1 W1 H4 D1 H5 D2 H3 Figure 2-2: SPI9000 FR4 and FR6 Dimensions, IP21 with Flange Table 2-2: SPI9000 FR4 and FR6 Dimensions, IP21 with Flange Approximate Dimensions in Inches (mm) MN04004003E Inverters Voltage W1 W2 H1 H2 H3 H4 H5 D1 D2 Dia. SPI003 – 009 480V 5.0 (128) 4.4 (113) 13.3 (337) 12.8 (325) 12.9 (327) 1.18 (30) .87 (22) 7.5 (190) 3.0 (77) .28 (7) SPI012 – 038 SPI003 – 027 480V 690V 7.7 (195) 6.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 H2 Dia. W3 W2 W1 H1 H3 H4 Figure 2-3: Opening Needed for Flange Mounting, FR4 and FR6 Table 2-3: Opening Needed for Flange Mounting, FR4 and FR6 Approximate Dimensions in Inches (mm) 2-4 Inverters Voltage W1 W2 W3 H1 H2 H3 H4 Dia. SPI003 – 009 480V 4.8 (123) 4.4 (113) — 12.4 (315) 12.8 (325) — .20 (5) .26 (6.5) SPI012 – 038 SPI003 – 027 480V 690V 7.3 (185) 6.7 (170) 6.2 (157) 21.2 (539) 21.6 (549) .28 (7) .20 (5) .
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 H6 H4 H4 H5 Dia. W2 W4 H2 H1 W3 W1 H7 D1 D2 H3 Figure 2-4: SPI9000 FR7 and FR8 Dimensions, IP21 with Flange Table 2-4: SPI9000 FR7 and FR8 Dimensions, IP21 with Flange Approximate Dimensions in Inches (mm) Inverters MN04004003E Voltage W1 W2 W3 W4 H1 H2 H3 H4 H5 H6 H7 D1 D2 Dia. SPI046 – 087 480V SPI034 – 041 690V 9.3 6.9 10.6 10.0 25.7 24.9 24.8 7.4 7.4 .91 .79 10.1 4.6 .22 (237) (175) (270) (253) (652) (632) (630) (188.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 H5 H2 H2 H4 H3 W3 W2 W1 H1 H6 Dia. Figure 2-5: Opening Needed for Flange Mounting, FR7/FR8 Table 2-5: Opening Needed for Flange Mounting, FR7/FR8 Approximate Dimensions in Inches (mm) 2-6 Inverters Voltage W1 W2 W3 H1 H2 SPI046 – 087 SPI034 – 041 480V 690V 9.2 (233) 6.9 (175) 10.0 (253) 24.4 (619) SPI105 SPI052 – 080 480V 690V 11.9 (301) — 13.0 (330) 31.9 (810) H5 H6 Dia. 7.4 7.4 1.36 (188.5) (188.5) (34.5) 1.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Fan Cooling Frames FR4 to FR8 Enough free space must be left around the inverter to ensure sufficient air circulation and cooling. You will find the required dimensions for free space in Table 2-6. If several units are mounted on top of each other, the required free space equals C + D (Figure 2-6). Moreover, the outlet air used for cooling by the lower unit must be directed away from the air intake of the upper unit.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Table 2-6: Mounting Space Requirements Approximate Dimensions in Inches (mm) Inverters A A2 B C D SPI003 – 009 .79 (20) — .79 (20) 3.9 (100) 1.97 (50) SPI012 – 038 SPI003 – 027 1.18 (30) — .79 (20) 6.3 (160) 3.15 (80) SPI046 – 087 SPI034 – 041 3.15 (80) — 3.15 (80) 11.8 (300) 3.9 (100) SPI105 SPI052 – 080 3.15 (80) 5.9 (150) 3.15 (80) 11.8 (300) 7.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Power Losses as Function of Switching Frequency Raising the switching frequency of the drive, to reduce motor noise for example, inevitably affects the power losses and cooling requirements as shown in Figure 2-7. It illustrates the power loss for FR7 as a function of switching frequency. For more information, contact Eaton or your local distributor.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 2-10 For more information visit: www.EatonElectrical.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Chapter 3 — Power Wiring The following wiring diagram shows the supply and motor connections. B+ DC+ DC- B+ PE B- U V W M Figure 3-1: Basic Wiring Diagram MN04004003E For more information visit: www.EatonElectrical.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Power Connections DC Supply and Motor Cables The power cables are connected to terminals DC+ and DC- (R+/B+ and DC terminals when using an external charging circuit) and the motor cables to terminals U, V and W. A cable entry gland should be used at the motor cable end to reach the EMC levels, see Table 3-1. Use cables with a heat resistance of at least +60C.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Fuses, 640 – 1100V DC Inverters Table 3-3: Fuses Used in 640 – 1100V DC Inverters Bussman aR Fuse Type Fuse Size Fuse Un (V) 4.5 170M2673 00 1000 20 2 FR6 5.5 170M2673 00 1000 20 2 SPI005 FR6 7.5 170M2673 00 1000 20 2 SPI007 FR6 10 170M2673 00 1000 20 2 SPI010 FR6 13.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Cable Sizes, 640 – 1100V DC Inverters Table 3-5: Cable Sizes for 640 – 1100V DC Inverters Terminal Cable Size 3-4 Motor Cable Cu (AWG) Main Terminal (AWG) Ground Terminal (AWG) Inverter Frame SPI003 – 005 FR6 3–7 (2) 14 (3) 14 + 14 14 – 0 Cu 10 – 0 Al 14 – 2 SPI007 – 010 FR6 10 – 13 (2) 14 (3) 14 + 14 14 – 0 Cu 10 – 0 Al 14 – 2 SPI013 FR6 18 (2) 12 (3) 12 + 12 14 – 0 Cu 10 – 0 Al 14 – 2 SPI018 FR6 22 (2) 10 (3) 10 + 10
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Installation Instructions 1. Before starting the installation, check that none of the components of the inverter are live. 2. If the inverter is installed outside the cubicle, cabinet or device space, you need to install a separate inverter cover in accordance with protection class IP21 requirements (see Page 3-7). There is no need to install the inverter cover if the inverter is installed in a cubicle, separate cabinet or device space. 3.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 – Connect the separate shield of the power cable to the ground terminals of the inverter, motor and the supply center. – Attach the cable protection plate with the screws. – Ensure that the control cables or the cables of the unit are not trapped between the frame and the protection plate.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Frame Sizes MN04004003E SPI9000 Inverter, FR4 SPI9000 Inverter FR6, Protection Class IP21 SPI9000 Inverter FR7, Protection Class IP21 SPI9000 Inverter FR8, Protection Class IP00 For more information visit: www.EatonElectrical.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Cable Installation and the UL Standards To meet the UL (Underwriters Laboratories) regulations, a UL-approved copper cable with a minimum heat-resistance of +60/75°C must be used. The tightening torques of the terminals are given below in Table 3-8. Table 3-8: Tightening Torques of Terminals Inverter Voltage Frame Tightening Torque (in-lb) SPI003 – 023 480V FR4 4.4 – 5.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Chapter 4 — Control Wiring The control unit of the inverter consists of the control board and option boards (see Figures 4-1 and 4-2) connected to the five slot connectors (A to E) on the control board. The control board is connected to the power unit through a D connector (1). Figure 4-1: Control Board B C D E A Figure 4-2: Basic and Option Board Connections of the Control Board MN04004003E For more information visit: www.EatonElectrical.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 When the inverter is delivered from the factory, the control unit usually includes two basic boards (I/O board and relay board), which are normally installed in slots A and B. On the next pages you will find the arrangement of the control I/O and the relay terminals of the two basic boards, the general wiring diagram and the control signal descriptions. The I/O boards mounted at the factory are indicated in the type code.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Basic I/O Board A9 +10Vref 1 AI1+ 2 GND 3 AI2+ 4 AI2- 5 24Vout 6 GND 7 DIN1 8 DIN2 9 DIN3 10 CMA 11 Input Reference (Voltage) Input Reference (Current) Control Voltage Output 24V GND 24Vout 12 GND 13 DIN4 14 DIN5 15 DIN6 16 CMB 17 AO1+ 18 0 (4)/20 mA AO1- 19 RL<500 Ω DO1 20 + V<+48V I<50 mA 24V GND Indicates Connections for Inverted Signals Figure 4-5: Option Board A9 Wiring Diagram Basic Relay Board A2 R
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Basic Relay Board A3 RO1/1 21 RO1/2 22 RO1/3 23 RO2/1 25 RO2/2 26 TL1+ 28 TL1 – 29 RL AC / DC Switching: <8A / 24V DC <0.4A / 125V DC <2kVA / 250V AC Continuously <2 Arms +t Figure 4-7: Option Board A3 Wiring Diagram Control Cables The control cables shall be at least 20 AWG screened multicore cables, see Table 4-1. The maximum terminal wire size is 14 AWG for the relay terminals and 16 AWG for other terminals.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 +10Vref GND +24V GND Gate Drivers DC+ DC – Control to Ground AI1 AI2+ AI2DIN1... DIN3 CMA Digital Input Group A DIN4... DIN6 CMB Digital Input Group A AO1+ AO2- Analog Output DO1 Digital Output Control Panel Power Board Control Board RO1/1 RO1/2 RO1/3 RO2/1 RO2/2 RO2/3 U V W TI1+ TI1 – Figure 4-8: Galvanic Isolation Barriers MN04004003E For more information visit: www.EatonElectrical.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Table 4-2: Control I/O Terminal Signals on Option Board A1 Terminal 4-6 Signal Technical Information 1 +10 Vref Reference voltage Maximum current 10 mA 2 AI1+ Analog input, voltage or current 3 GND/AI1– Analog input common Selection V or mA with jumper block X1 (see Page 4-8) Default: 0 to +10V (Ri = 200 kΩ) (-10V to +10V Joy-stick control, selected with a jumper) 0 to 20 mA (Ri = 250 Ω) Differential input if not connected to ground; Allo
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Table 4-3: Control I/O Terminal Signals on Option Board A2 OPTA2 21 RO1/1 22 RO1/2 23 RO1/3 24 RO2/1 25 RO2/2 26 RO2/3 Relay output 1 Switching capacity Min. switching load Relay output 2 Switching capacity Min. switching load 24V DC/8A 250V AC/8A 125V DC/0.4A 5V/10 mA 24V DC/8A 250V AC/8A 125V DC/0.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Jumper Selections on Option Board A1 The user can customize the functions of the inverter to better suit his needs by selecting certain positions for the jumpers on the OPTA1 board. The positions of the jumpers determine the signal type of analog and digital inputs. On the A1 basic board, there are four jumper blocks (X1, X2, X3 and X6), each containing eight pins and two jumpers. The selection possibilities of the jumpers are shown in Figure 4-11.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Jumper Block X1: AI1 Mode Jumper Block X2: AI2 Mode A B C D A B C D AI1 Mode: 0...20mA; Current Input AI2 Mode: 0...20mA; Current Input A B C D A B C D AI1 Mode: Voltage Input; 0...10V AI2 Mode: Voltage Input; 0...10V A B C D A B C D AI1 Mode: Voltage Input; 0...10V (Differential) AI2 Mode: Voltage Input; 0...10V (Differential) A B C D A B C D AI1 Mode: Voltage Input; -10...10V AI2 Mode: Voltage Input; -10...
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 4-10 For more information visit: www.EatonElectrical.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Chapter 5 — Menu Information Keypad Operation The control keypad is the link between the SVX9000 inverter and the user. The control keypad features an alphanumeric display with seven indicators for the Run status (RUN, counterclockwise, clockwise, READY, STOP, ALARM, FAULT) and three indicators for the control place (I/O term/Keypad/BusComm). There are also three Status Indicator LEDs (green – green – red), see Page 5-3. The control information, i.e.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Drive Status Indicators The drive status symbols tell the user the status of the motor and the inverter. In addition, they tell about possible irregularities detected by the motor control software in motor or inverter functions. Table 5-1: Drive Status Indicators Indicator Description RUN Motor is running; Blinks when the stop command has been given but the frequency is still ramping down. Indicates the direction of motor rotation.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Status LEDs (Green – Green – Red) The status LEDs light up in connection with the READY, RUN and FAULT drive status indicators. Table 5-3: Status LEDs (Green – Green – Red) Indicator Description Lights up with the AC power connected to the drive. Simultaneously, the drive status indicator READY is lit up. Lights up when the drive is running. Blinks when the STOP button has been pushed and the drive is ramping down.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Table 5-5: Button Descriptions Indicator Description RESET This button is used to reset active faults (see Page 5-11). SELECT This button is used to switch between the two latest displays. This may be useful when you want to see how the changed new value influences some other value.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Menu Navigation The data on the control keypad is arranged in menus and submenus. The menus are used for the display and editing of measurement and control signals, parameter settings and reference value and fault displays. Through the menus, you can also adjust the contrast of the display.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 A: OPTA1 Expander boards G1 G5 G1 System Menu S1 H3 or: F0 P3 Parameters G9 Operation days 17 Control Place Browse Change value I/O Terminal P1 Min Frequency P15 Output frequency V15 17 T7 Basic parameters Monitor V1 T1 Operation days T7 11 Output phase F Keypad control G1 T1 P3 Browse 11 Output phase Active faults P1 Change value English Fault history P1 G1 Language S9 H1 A: Parameters 13.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Monitoring Menu (M1) You can enter the Monitoring menu from the Main menu by pressing Menu Button Right when the location indication M1 is visible on the first line of the display. Figure 5-5 shows how to browse through the monitored values. The monitored signals carry the indication V#.# and they are listed in Table 5-6. The values are updated once every 0.3 seconds. This menu is meant only for signal checking. The values cannot be altered here.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Table 5-6: Monitored Signals Code Signal Name Unit Description V7.1 Output frequency Hz Frequency to the motor V7.2 Frequency reference Hz V7.3 Motor speed rpm Calculated motor speed V7.4 Motor current A Measured motor current V7.5 Motor torque % Calculated torque based/nominaltorque of the unit V7.6 Motor power % Calculated actual power/nominal power of the unit V7.7 Motor voltage V Calculated motor voltage V7.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 You can return to the Main menu any time by pressing Menu Button Left for 1 to 2 seconds. The basic application package includes seven applications with different sets of parameters. You will find the parameter lists in the application manual. Once in the last parameter of a parameter group, you can move directly to the first parameter of that group by pressing Browser button up. See the diagram for parameter value change procedure in Figure 5-6.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 If you are in some other menu than menu M3 and try to start the motor by pressing the START button when the keypad is not selected as the active control place, you will get an error message: Keypad Control NOT ACTIVE. Selection of Control Place There are three different places (sources) where the inverter can be controlled.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Keypad Direction The keypad direction submenu (P3.3) displays and allows the operator to change the rotating direction of the motor. This setting will not, however, influence the rotation direction of the motor unless the keypad has been selected as the active control place. Note: For additional information on controlling the motor with the keypad, see Pages 5-3 and 6-2.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Operation hours 34:21:05 11 Output phase Fault Type Symbol F T1 Operation days T13 17 Figure 5-9: Fault Display Table 5-7: Fault Types Fault Type Symbol Meaning A (Alarm) This type of fault is a sign of an unusual operating condition. It does not cause the drive to stop, nor does it require any special actions. The “A fault” remains in the display for about 30 seconds. F (Fault) An “F fault” makes the drive stop.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 The data available are: Table 5-8: Fault Time Recorded Data Data Units Description T.1 D Counted operation days (Fault 43: Additional code) T.2 hh:mm:ss (d) Counted operation hours (Fault 43: Counted operation days) T.3 Hz hh:mm:ss Output frequency (Fault 43: Counted operation hours) T.4 T.5 T.6 T.7 T.8 A V % % V Motor current Motor voltage Motor power Motor torque DC bus voltage T.9 T.10 T.11 T.12 T.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 5 ChargeSwitch Operation hours 13:25:43 Fault history H1 11 Output phase H3 T1 PUSH Operation days T7 17 to Reset Figure 5-10: Fault History Menu System Menu (M6) You can enter the System menu from the Main menu by pressing Menu Button Right when the location indication M6 is visible on the first line of the keypad display.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Table 5-10: System Menu Functions Code Function Min Max Unit Default Cust Selections S6.1 Selection of language English English Deutsch Suomi Svenska Italiano S6.2 Application selection Basic Application Basic Application Standard Application Local/Remote control Appl. Multi-Step Application PID Control Application Multi-Purpose Control Appl. Pump and Fan Control Appl. S6.3 Copy parameters S6.3.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Table 5-10: System Menu Functions, continued Code Function S6.8 System information S6.8.1 Total counters C6.8.10.1. MWh counter C6.8.10.2. Operation day counter C6.8.1.3. Operation hour counter S6.8.2 Trip counters T6.8.2.1 MWh counter T6.8.2.2 Clear MWh counter T6.8.2.3 Operation day counter T6.8.2.4 Operation hour counter T6.8.2.5 Clear operation hour counter S6.8.3 Software information S6.8.3.1 Software package S6.8.3.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Selection of Language The control keypad offers you the possibility to control the inverter through the keypad in the language of your choice. Locate the language selection page under the System menu. Its location indication is S6.1. Press Menu Button Right once to enter the edit mode. As the name of the language starts to blink you can select another language for the keypad texts. Confirm with the ENTER button.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Copy Parameters The parameter copy function is used when the operator wants to copy one or all parameter groups from one drive to another. All the parameter groups are first uploaded to the keypad, then the keypad is connected to another drive and then the parameter groups are downloaded to it (or possibly back to the same drive).
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Confirm 56.3 Copy Parameters 56.3.2 Up to keypad 56.3.2 Up to keypad Change Value Select P1 Select All param. Cancel P4 56.3.2 Up to keypad 56.3.2 Up to keypad Wait. . . OK Figure 5-14: Parameter Copy to Keypad Download parameters to drive (From keypad, S6.3.3) This function downloads one or all parameter groups uploaded to the keypad to a drive provided that the drive is in STOP status. Enter the To Keypad page (S6.3.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Parameter Comparison In the Parameter Comparison submenu (S6.4), you can compare the actual parameter values to the values of your customized parameter sets and those loaded to the control keypad. You can compare the parameter by pressing Menu Button Right in the Compare Parameters submenu. The actual parameter values are first compared to those of the customized parameter Set1. If no differences are detected, “0” is displayed on the lowermost line.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Safety Note: The Security submenu is protected with a password. Store the password in a safe place! Password (S6.5.1) The application selection can be protected against unauthorized changes with the Password function (S6.5.1). By default, the Password function is not in use. If you want to activate the function, enter the edit mode by pressing Menu Button Right. A blinking zero appears in the display and you can set a password with the Browser buttons.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Parameter Lock (P6.5.2) This function allows the user to prohibit changes to the parameters. If the parameter lock is activated, the text *locked* will appear on the display if you try to edit a parameter value. Note: This function does not prevent unauthorized editing of parameter values. Enter the edit mode by pressing Menu Button Right. Use the Browser buttons to change the parameter lock status.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Multimonitoring Items (P6.5.4) The alphanumeric keypad features a display where you can monitor up to three actual values at the same time — see Monitoring Menu (M1) on Page 5-7 and the manual of the application you are using. On page P6.5.4 of the System Menu, you can define whether the operator can replace the values monitored with other values. See below. 56.5.4 Multimon. items 56.5.4 Multimon. items 56.5.4 Multimon.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Default page in the operating menu (P6.6.2) Here you can set the location (page) in the Operating menu (in special applications only) to which the display automatically moves to when the set Timeout Time (see below) has expired or the power is switched on to the keypad. See how to set the Default page in Figure 5-21. Timeout Time (P6.6.3) The Timeout Time setting defines the time after which the keypad display returns to the Default page (P6.6.1).
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Hardware Settings Note: The Hardware settings submenu is protected with a password. Store the password in a safe place! In the Hardware Settings submenu (S6.7) under the System menu, you can further control some functions of the hardware in your inverter. The functions available in this menu are Internal brake resistor connection, Fan control, HMI acknowledge timeout and HMI retry. Internal Brake Resistor Connection (P6.7.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Fan Control (P6.7.2) This function allows you to control the cooling fan of the inverter. You can set the fan to run continuously when the power is switched on or depending on the temperature of the unit. If the latter function has been selected, the fan is switched on automatically when the heatsink temperature reaches 60°C. The fan receives a stop command when the heatsink temperature falls to 55°C.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 P6.7.3 HMI ACK timeout 200ms P6.7.3 HMI ACK timeout 200ms Figure 5-25: HMI Acknowledge Timeout Number of retries to receive HMI acknowledgement (P6.7.4) With this parameter you can set the number of times the drive will try to receive acknowledgement if it does not receive acknowledgement within the acknowledgement time (P6.7.3) or if the received acknowledgement is faulty. You can change value through the same procedure as for P6.7.3 (see above).
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Trip Counters Trip counters (menu S6.8.2) are counters the values of which can be reset i.e. restored to zero. You can use the following resettable counters: Note: The trip counters run only when the motor is running. Table 5-12: Resettable Counters Page Counter T6.8.2.1 MWh counter T6.8.2.3 Operation day counter T6.8.2.4 Operation hour counter The counters can be reset on pages 6.8.2.2 (Clear MWh counter) and 6.8.2.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Applications (S6.8.4) At location S6.8.4, you can find the Applications submenu containing information on the application currently in use and all other applications loaded into the inverter. The following information is available: Table 5-14: Applications Information Pages Page Counter 6.8.4.# Name of application 6.8.4.#.1 Application ID 6.8.4.#.2 Version 6.8.4.#.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Expander Boards (S6.8.6) The Expander boards submenu contains information about the basic and option boards. (See Chapter Control unit) You can check the status of each board slot by entering the Expander Boards page with Menu Button Right. Use the Browser buttons to view the status of each board slot. The description line of the keypad will display the type of the expansion board and the text “Run” is shown below it.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Expander Board Parameters Table 5-16: Expander Board Parameters (Board OPTA1) Code Parameter Min Max Default P7.1.1.1 AI1 mode 1 5 3 1 = 0 to 20 mA 2 = 4 to 20 mA 3 = 0 to 10V 4 = 2 to 10V 5 = –10 to +10 V P7.1.1.2 AI2 mode 1 5 1 See P7.1.1.1 P7.1.1.3 AO1 mode 1 4 1 1 = 0 to 20 mA 2 = 4 to 20 mA 3 = 0 to 10V 4 = 2 to 10V D:OPTC2 G1 M7 Expander boards G1 G5 G7.3. . Slave address 126 Selections Monitor G2 G7.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 5-32 For more information visit: www.EatonElectrical.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Chapter 6 — Start-Up Safety Precautions Before start-up, note the following directions and warnings: WARNING MN04004003E 1 Internal components and circuit boards of the inverter (except for the galvanically isolated I/O terminals) are live when the inverter is connected to mains potential. Coming into contact with this voltage is extremely dangerous and may cause death or severe injury.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Sequence of Operation 1. Read carefully the safety instructions in the front of this manual and above and follow them. 2. After the installation, make sure that: ● both the inverter and the motor are grounded. ● the DC supply and motor cables comply with the requirements given in Chapter 3.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 ● Check in Monitoring Menu M1 that the value of Output Frequency changes according to the change of frequency reference. ● Press the STOP button on the keypad. 9. Run the start-up tests without the motor being connected to the process. If this is not possible, make sure that running each test is safe prior to running it. Inform your coworkers of the tests.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 6-4 For more information visit: www.EatonElectrical.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Appendix A — Fault Codes When a fault is detected by the inverter control electronics, the drive is stopped and the symbol F together with the ordinal number of the fault, the fault code and a short fault description appear on the display. The fault can be reset with the RESET button on the control keypad or via the I/O terminal. The faults are stored in the Fault History Menu M5, which can be browsed. Table A-1 contains all the fault codes.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Table A-1: Fault Codes (Continued) Fault Code Fault Possible Cause Solution Undervoltage DC-link voltage is under the voltage limits defined in • most probable cause: too low a supply voltage • inverter internal fault In case of temporary supply voltage break, reset the fault and restart the inverter. Check the supply voltage. If it is adequate, an internal failure has occurred. Contact your Cutler-Hammer distributor.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Table A-1: Fault Codes (Continued) Fault Code Fault Solution 31 IGBT temperature IGBT Inverter Bridge (hardware) overtemperature protection has detected too high a short term overload current. Check loading. Check motor size. 32 Fan cooling Cooling fan of the inverter does not start, when ON command is given. Contact your Cutler-Hammer distributor. 34 CAN bus communication Sent message not acknowledged.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 Table A-1: Fault Codes (Continued) Fault Code Fault Solution Current at the analog input is < 4 mA. • control cable is broken or loose • signal source has failed. Check the current loop, signal source and wiring. 50 Analog input sel signal range 4 to 20 mA) 51 External fault Digital input failed. Check source of trigger. 52 Keypad communication fault There is no connection between the control keypad and the inverter.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 MN04004003E For more information visit: www.EatonElectrical.
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SPI9000 Inverter Unit FR4 – FR8 User Manual April 2006 A-6 For more information visit: www.EatonElectrical.
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Company Information Eaton’s electrical business is a global leader in electrical control, power distribution, and industrial automation products and services.