9SX UPS 9SX EBM Installation and user manual Copyright © 2018 EATON All rights reserved.
SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS. This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries. The 9SX models that are covered in this manual are intended for installation in an environment within 0 to 40 °C, free of conductive contaminant. Please check section "6.1 Equipment care", page 42, for additional information.
SAFETY INSTRUCTIONS Safety of persons • The system has its own power source (the battery). Consequently, the power outlets may be energized even if the systems is disconnected from the AC power source. Dangerous voltage levels are present within the system. It should be opened exclusively by qualified service personnel. • The system must be properly grounded. • The battery supplied with the system contains small amounts of toxic materials.
SAFETY INSTRUCTIONS Special precautions Page 4 • • The unit is heavy: wear safety shoes and use vacuum lifter preferentially for handling operations. All handling operations will require at least two (2) people (unpacking, lifting, installation in rack system). • Before and after the installation, if the UPS remains de-energized for a long period, the UPS must be energized for a period of 24 hours, at least once every 6 months (for a normal storage temperature less than 25 °C).
Contents 1. Introduction ....................................................................................... 6 1.1 Environmental protection ...............................................................................................6 2. Presentation ...................................................................................... 8 2.1 2.2 2.3 Standard installations .....................................................................................................8 Rear panels .............
1. Introduction Thank you for selecting an EATON product to protect your electrical equipment. The 9SX range has been designed with the utmost care. We recommend that you take the time to read this manual to take full advantage of the many features of your UPS (Uninterruptible Power Supply). Before installing your 9SX, please read the booklet presenting the safety instructions. Then follow the indications in this manual.
1. Introduction The EATON 9SX uninterruptible power system (UPS) protects your sensitive electronic equipment from the most common power problems, including power failures, power sags, power surges, brownouts, line noise, high voltage spikes, frequency variations, switching transients, and harmonic distortion. Power outages can occur when you least expect it and power quality can be erratic.
2. Presentation 2.1 Standard installations Tower installation Rack installation Description Page 8 Weights (kg) Dimensions (mm) W x H x D 9SX700I 11.5 160 x 252 x 357 9SX1000I 14.8 160 x 252 x 387 9SX1000IM 14.8 160 x 252 x 387 9SX1500I 18.5 160 x 252 x 437 9SX2000I 33.3 214 x 346 x 412 9SX3000I 33.4 214 x 346 x 412 9SX3000IM 33.4 214 x 346 x 412 9SX5KI 65.5 244 x 575 x 542 9SX6KI 65.5 244 x 575 x 542 9SX1000IR 15.7 438 x 86.5 x 438 9SX1500IR 18.4 438 x 86.
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2. Presentation 9SXEBM240T 12 13 Connectors for battery modules (to the UPS or to the other battery modules) Connectors for automatic recognition of battery modules 9SXEBM36R - 9SXEBM48R - 9SXEBM72R 2.
3. Installation 3.1 Inspecting the equipment If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage. If you discover damage after acceptance, file a claim for concealed damage. To file a claim for shipping damage or concealed damage: 1. File with the carrier within 15 days of receipt of the equipment; 2. Send a copy of the damage claim within 15 days to your service representative.
3. Installation C - UPS connection Check that the indications on the name plate located on the back of the UPS meets to the AC-power source and the true electrical consumption of the total load. 1. 9SX700I / 1000I / 1500I / 2000I: connect the UPS input socket 1 to the AC-power source using the cable of the protected equipment. 9SX3000I: connect the supplied cable 15 (250 V - 16 A) to the socket 1 , then to the AC-power source. 2. Connect the loads to the UPS using the cables 16 .
3. Installation B - Connecting the EBM 1. Plug the EBM power cable(s) into the battery connector(s). Up to 4 EBMs may be connected to the UPS. 2. Verify that the EBM connections are tight and that adequate bend radius and strain relief exist for each cable. 3. Connect the battery detection cable(s) to the connector of the UPS and of the EBM(s). 3.
3. Installation B - Unpacking: Follow from step 1 to 6 to unpack the UPS: C - Installation: To install the cabinet: 1. Place the UPS on a flat, stable surface in its final location. 2. Always keep 150 mm of free space behind the UPS rear panel. 3. If installing additional cabinets, place them next to the UPS in their final location.
3. Installation D - UPS connection Check that the indications on the name plate located on the back of the UPS meets the AC-power source and the true electrical consumption of the total load. The output cable must not exceed 10 m. E - Installation requirements Required protective devices and cable cross-sections 1. Recommended upstream protection Table 1.
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3. Installation G - Access to terminal block and cable wiring 1. Access to terminal block: remove the 4 screws of the terminal block cover. 2. Follow instructions in below sections to wire and secure the cables depending on your connection. • High leakage current: Earth connection essential before connecting supply. H - Common input sources connection This type of connection must be carried out by qualified electrical personnel.
3. Installation I - Separate input sources connection This type of connection must be carried out by qualified electrical personnel. Before carrying out any connection, check that the upstream protection device Input source is open ("O") (OFF). Always connect the earthing wire first. 1. Remove the metal jumper. 2. Insert the Input source cable through the cable gland. 3. Connect the 3 cables to the Input terminal block. 4. Insert the Bypass source cable through the cable gland. 5.
3. Installation 3.5 EBM Tower 5-6KVA A - Checking the accessory EBM 1 9SX EBM 2 Battery power cable, attached with battery detection cable 3 Quick start 4 EBM Installation manual Discard the EBM user’s guide if you are installing the EBM with a new UPS at the same time. Use the UPS user’s guide to install both the UPS and the EBM. If you ordered other UPS accessories, refer to specific user manuals to check the packing contents.
3. Installation B - Unpacking: Follow from step 1 to 6 to unpack the EBM: C - Installation: To install the cabinet: 1. Place the EBM on a flat, stable surface in its final location. 2. Always keep 150 mm of free space behind the EBM rear panel. 3. If installing additional cabinets, place them next to the EBM in their final location.
3. Installation D - Connecting the EBM 1. Plug the EBM power cable(s) into the battery connector(s). Up to 4 EBMs may be connected to the UPS. 2. Verify that the EBM connections are tight and that adequate bend radius and strain relief exist for each cable. 3. Connect the battery detection cable(s) to the connector of the UPS and of the EBM(s).
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3. Installation B - Installation • Rack mounting of UPS and accessory modules. Follow steps 1 to 4 for module mounting on the rails. C - UPS connection Check that the indications on the name plate located on the back of the UPS meets to the AC-power source and the true electrical consumption of the total load. 1. 9SX1000IR / 1500IR / 2000IR: connect the UPS input socket 1 to the AC-power source using the cable of the protected equipment.
3. Installation 3.7 EBM Rack 0-3KVA A - Checking the accessory kit • If you ordered an optional Extended Battery Module (EBM), verify that the following additional items are included with the EBM: 1 9SX EBM 2 Battery detection cable 3 Quick start 4 EBM Installation manual 5 Rack kit for 19-inch enclosures (optional) B - Installation • Rack mounting of EBM, and accessory modules. Follow steps 1 to 4 for module mounting on the rails.
3. Installation C - Connecting the EBM A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and will not harm personnel. Insert the EBM cable into the UPS battery connector quickly and firmly. 1. Remove the EBM front panel. 2. Plug the EBM power cable(s) into the battery connector(s). Up to 4 EBMs may be connected to the UPS. Verify that the EBM connections are tight and that adequate bend radius and strain relief exist for each cable. 3. Put back the EBM front panel. 4.
4. Interfaces and Communication 4.1 Control panel The UPS has a five-button graphical LCD. It provides useful information about the UPS itself, load status, events, measurements and settings.
4. Interfaces and Communication 4.2 LCD description After 5 minutes of inactivity, the LCD displays the screen saver. The LCD backlight automatically dims after 10 minutes of inactivity. Press any button to restore the screen. Operation status Load/equipment status Battery status Efficiency and load group information The following table describes the status information provided by the UPS. Note: If other indicator appears, see troubleshooting on page 50 for additional information.
4. Interfaces and Communication 4.3 Display functions Press the Enter ( ) button to activate the menu options. Use the two middle buttons ( and ) to scroll through the menu structure. Press the Enter ( ) button to select an option. Press the button to cancel or return to the previous menu.
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4. Interfaces and Communication Submenu Automatic battery test In ABM cycling mode: [No test] [Every ABM® cycle] In constant charge mode: [No test] [Every day] [Every week] [Every month] [Every ABM® cycle] [Every week] [Capacity] [0%] … [100%] [0%] [Runtime] [0min] … [60min] [3min] The alarm triggers when the set percentage of battery capacity or remaining back-up time is reached. Restart bat. level [0%] ...
4. Interfaces and Communication Submenu Available settings Output signals [Relay] [DB9-1] [DB9-8] Sets events or fault that will actuate Output signal parameters through external contact connector or RS232 port Default settings [Relay]: [On bat] [Low bat] [Bat fault] [Relay] [Bypass] [Bypass] [UPS OK] [Load protected] [Load powered] [General alarm] [Ext.
4. Interfaces and Communication 4.5 Communication ports Connection of RS232 or USB communication port Independent Communication Bay Any connectivity card Any connectivity card Multiplexed USB Available Not in use RS-232 Not in use Available 1. Connect the RS232 17 or USB 18 communication cable to the serial or USB port on the computer equipment. 2. Connect the other end of the communication cable 17 or 18 to the USB 10 or RS232 9 communication port on the UPS.
4. Interfaces and Communication 4.6 UPS remote control functions Programmable Signal Inputs The 9SX incorporates 2 programmable signal inputs: one RPO terminal input, one RS-232 input (pin-4).
4. Interfaces and Communication • Remote control connection and test 1. Check the UPS is shut down and the electrical supply network disconnected. 2. Remove RPO connector from the UPS by unfitting the screws. 3. Connect a normally closed volt-free contact between the two pins of connector. Contact open: shut down of UPS. To return to normal operation, deactivate the external remote shut down contact and restart the UPS from the front panel. Normally closed 4.
4. Interfaces and Communication Connectivity Cards Connectivity cards allow the UPS to communicate in a variety of networking environments and with different types of devices. The 9SX models have one available communication bay for the following connectivity cards: 4.7 • Network-MS card - has SNMP and HTTP capabilities as well as monitoring through a Web browser interface; connects to Ethernet network.
5. Operation 5.1 Start-up and Normal operation To start the UPS: 1. 2. 3. 4. Verify that the UPS power cord is plugged in. The UPS front panel display illuminates and shows EATON logo. Verify that the UPS status screen shows . button on the UPS front panel for at least 2 seconds. Press the The UPS front panel display changes status to "UPS starting...". 5. Check the UPS front panel display for active alarms or notices. Resolve any active alarms before continuing. See "Troubleshooting" on page 50.
5. Operation Low-battery warning • The • The audio alarm beeps every three seconds. indicator illuminates solid. The remaining battery power is low. Shut down all applications on the connected equipment because automatic UPS shutdown is imminent. End of battery backup time • LCD displays "End of backup time". • All the LEDs go OFF. • The audio alarms stops. Bypass mode In the event of a UPS overload or internal failure, the UPS transfers your equipment to utility power.
5. Operation Qualify Bypass The default setting (“In spec”) allows a transfer to Bypass only when Bypass is within the following specifications: • Bypass voltage is between the “Bypass Voltage Low Limit” and “Bypass Voltage High Limit” settings. • Bypass frequency is within nominal frequency 5%. You can prohibit Bypass (”Never”) or always allow Bypass with no specification checking (“Always”).
6. UPS maintenance 6.1 Equipment care For the best preventive maintenance, keep the area around the equipment clean and dust free. If the atmosphere is very dusty, clean the outside of the system with a vacuum cleaner. For full battery life, keep the equipment at an ambient temperature of 25 °C (77 °F). If the UPS requires any type of transportation, verify that the UPS is disconnected and turned off. The batteries are rated for a 3-5 year service life.
6. UPS maintenance 6.4 Replacing batteries DO NOT DISCONNECT the batteries while the UPS is in Battery mode. Batteries can be replaced easily without turning off the UPS or disconnecting the load. If you prefer to remove input power to change the batteries, see "UPS Shutdown" on page 39. Consider all warnings, cautions, and notes before replacing batteries. • Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions.
6. UPS maintenance • Replacing internal batteries - RACK The internal battery is heavy. Use caution when handling heavy batteries. To replace the battery pack: 1. Remove the 3 fixing screws of the front panel. 2. Pull the front panel toward you to unclip it from the cabinet. A ribbon cable connects the LCD control panel to the UPS. Do not pull on the cable or disconnect it. 3. Disconnect the internal battery connector. 4. Unscrew and remove the 2 screws of the metal battery cover. 5.
6. UPS maintenance • Replacing the internal battery - TOWER 0-3KVA The internal battery is heavy. Use caution when handling heavy batteries. To replace the battery pack: 1. Unlock the lugs on the upper part of the front panel. 2. Rotate the front face. 3. Remove the lower part of the front panel. A ribbon cable connects the LCD control panel to the UPS. Do not pull on the cable or disconnect it. 4. Disconnect the internal battery connector. 5.
6. UPS maintenance 8. Pull out the plastic handle of the battery pack, and slide the pack out slowly on to a flat and stable surface. Use two hands to support the battery pack. See "Recycling the used equipment" on page 49 for proper disposal. 9. Verify that the replacement batteries have the same rating as the batteries being replaced. 10. Put the new battery pack into the UPS. Push the battery pack firmly to ensure a proper connection. 11. Reassemble in the reverse order. 12.
6. UPS maintenance 2. Disconnect the internal battery connector. 3. Disconnect one of the 4 battery trays. Remove the plastic protection above the connector and disconnect the battery tray. 4. Remove the metal fixing part to free the battery tray.
6. UPS maintenance 5. Carefully pull the handle on the battery tray and slide the battery package slowly out onto a flat, stable surface; use two hands to support the battery package. See "Recycling the used battery or UPS" on page 49 for proper disposal. Verify that the replacement batteries have the same rating as the batteries being replaced. Repeat step 3-4-5 if several battery tray need to be removed. 6. Slide the new battery package into the cabinet. Push the battery package in firmly. 7.
6. UPS maintenance • Replacing the EBM(s) (all models) The EBM is heavy (see page 8). Lifting the cabinet into a rack requires a minimum of 2 people. To replace the EBM(s): 1. Unplug the EBM power cable and battery detection cable from the UPS. If additional EBM(s) are installed, unplug the EBM power cable and battery detection cable from each EBM. 2. Replace the EBM(s). See "Recycling the used equipment" on page 49 for proper disposal. A small amount of arcing may occur when connecting an EBM to the UPS.
7. Troubleshooting The Eaton 9SX are designed for durable, automatic operation and also alert you whenever potential operating problems may occur. Usually the alarms shown by the control panel do not mean that the output power is affected. Instead, they are preventive alarms intended to alert the user. • Events are silent status information that are recorded into the Event log. Example = "AC freq in range".
7. Troubleshooting UPS overtemperature LED is On. 1 beep every 3 seconds. The UPS does not start. The UPS internal temperature is too high or a fan has failed. At the warning level, the UPS generates the alarm but remains in the current operating state. If the temperature rises another 10 °C, the UPS transfers to Bypass mode or shuts down if Bypass is unusable. If the UPS transferred to Bypass mode, the UPS will return to normal operation when the temperature drops 5 °C below the warning level.
8. Specifications 8.1 Model specifications Table 1. Power Module model list Description / Part Number Power ratings 9SX700I 700VA / 630W 9SX1000I 1000VA / 900W 9SX1000IM 1000VA / 900W 9SX1500I 1500VA / 1350W 9SX2000I 2000VA / 1800W 9SX3000I 3000VA / 2700W 9SX3000IM 3000VA / 2700W 9SX5KI 5000VA / 4500W 9SX6KI 6000VA / 5400W Table 2.
8. Specifications Table 3. Weights and dimensions Part Number (UPS) Weights (kg) Dimensions (mm) W x H x D 9SX700I 11.5 160 x 252 x 357 9SX1000I 14.8 160 x 252 x 387 9SX1000IM 14.8 160 x 252 x 387 9SX1500I 18.5 160 x 252 x 437 9SX2000I 33.3 214 x 346 x 412 9SX3000I 33.4 214 x 346 x 412 9SX3000IM 33.4 214 x 346 x 412 9SX5KI 65.5 244 x 575 x 542 9SX6KI 65.5 244 x 575 x 542 9SX1000IR 15.7 438 x 86.5 x 438 9SX1500IR 18.4 438 x 86.5 x 438 9SX2000IR 26.5 438 x 86.
8. Specifications Table 5. Electrical input connections Part Number Input connection Input cable 9SX700I IEC C14-10A NA (1) IEC C20-16A Schuko 16A to IEC320/16A (2) Hardwired NA 9SX1000I 9SX1000IM 9SX1000IR 9SX1500I 9SX1500IR 9SX2000I 9SX2000IR 9SX3000I 9SX3000IM 9SX3000IR 9SX5KI 9SX6KI (1) If used in 2W + PE configuration, customer should use input power cord IEC C13 to NEMA 6-15P or L6-15P. (min18 AWG / 3C , min 300V, 105 °C ,min 1.5 m, max 4.
8. Specifications Table 7. Electrical output connection Part Number Output connection Output cables 9SX700I (3) IEC10A (2) IEC10A Group 1 (1) IEC10A Group 2 (2) IEC10A 2 meters 9SX1000I 9SX1000IM 9SX1000IR 9SX1500I 9SX1500IR 9SX2000I 9SX2000IR 9SX3000I 9SX3000IM 9SX3000IR (4) IEC10A (2) IEC10A Group 1 (2) IEC10A Group 2 (4) IEC10A + (1) IEC16A (2) IEC10A Group 1 (2) IEC10A Group 2 9SX5KI NA NA 9SX6KI NA NA Table 8.
8. Specifications Table 9. Battery Page 56 Internal batteries EBM Tower configuration 700VA: 1000VA: 1500VA: 2000VA: 3000VA: 5KVA: 6KVA: 24Vdc - 2 x 12V. 9Ah 36Vdc - 3 x 12V. 9Ah 48Vdc - 4 x 12V. 9Ah 96Vdc - 8 x 12V. 7Ah 96Vdc - 8 x 12V. 9Ah 240Vdc - 20 x 12V. 7Ah 240Vdc - 20 x 12V. 7Ah 9SXEBM36T: 9SXEBM48T: 9SXEBM96T: 9SXEBM240T: Rack configuration 1000VA: 1500VA: 2000VA: 3000VA: 36Vdc - 3 48Vdc - 4 72Vdc - 6 72Vdc - 6 9SXEBM36R: 36Vdc - 2 x 3 x 12V. 9Ah 9SXEBM48R: 48Vdc - 2 x 4 x 12V.
9. Glossary Bypass AC source Source supplying the bypass line. The equipment can be transferred to the by-pass line if an overload occurs on the UPS output, for maintenance or in the event of a malfunction. Frequency converter Operating mode used to convert the AC-power frequency between the UPS input and output (50Hz -> 60Hz or 60Hz -> 50Hz).
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