Service manual

Easy Travel – Service Manual Rev. 0401 17
3.10 Motor Brushes
Kit Number E0-00-1-037 (for serial # up to
and including 0304599)
Tools:
Phillips #2 Screwdriver
Flat Blade Screwdriver
(For EasyTravel with serial number up to
and including 0212052:
Hot Air Gun (if available)
Soldering Iron and Solder)
Please refer to Figure 13
1. Remove the Motor End Cover, see in-
struction 3.8
2. Remove the plastic Brush Cap (C) and
pull the Brush gently from its housing
3. Remove Power Cable wire
For serial # up to and including
0212052:
Remove heat-shrink insulation and un-
solder the Brush (Fig. 15) being re-
placed
4. Insert the new Brush carefully into its
housing and secure with Brush Cap (C)
NOTE: Ensure that the Brush is fully in-
serted freely and smoothly and that the
spring is not caught in the housing
5. Connect Power Cable wire to contact
tab
For serial # up to and including
0212052:
a. Place new heat-shrink insulation
sleeves over wires and re-solder wiring
to contact tab
NOTE: Ensure good tinning and secure
connection
b. Secure insulation sleeves in place
with hot air gun or soldering iron
6. Note the motor wire routing and main-
tain it in position.
7. Secure Motor Cover, see instruction 3.8
8. Check drive and brake operation
Figure 15