EAGLE TUGS Parts and Service Manual V e hi cl e T ype s: T T- 4 , TT - 5 , TT - 6 , & T T - 8 En gi ne T ype : Wiscon Gas TME 27 Engine Model TT4-8 TME27 REV23 4.14.
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I NTRODUCTION From everyone at Eagle Tugs, we would like to say Thank You for purchasing an Eagle TT-series tow tractor. We take a lot of pride in the quality of the products that we build, as well as our continued customer service. Our goal is to build a long term relationship with our customers. We want you, the customer, to be 100% satisfied with your Eagle experience. To us, this means that your Eagle TT-series tractor is functionally superior to any other products you have used.
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T ABLE OF C ONTENTS INTRODUCTION ....................................................................................................................... 3 PURPOSE & USE OF THIS MANUAL......................................................................................................................... 3 TECHNICAL ASSISTANCE .......................................................................................................................................... 3 ORDERING SPARE/SERVICE PARTS ........
T ABLE OF C ONTENTS TRANSMISSION ....................................................................................................................................................... 64 Transaxle Mounting & Misc. Parts ................................................................................................................ 64 Transaxle Case Extension & Retainer ........................................................................................................... 66 DRIVELINE ............
T ABLE OF C ONTENTS ELECTRIAL SCHEMATICS ......................................................................................................................................120 Dash Wiring Diagram ...................................................................................................................................121 Engine Wire Harness A ..................................................................................................................................
W ARRANTY I MPORTANT S AFETY N OTICE Appropriate service methods and proper repair procedures are essential for the safe, reliable operation of all industrial engines as well as the personal safety of the individual performing the work. This Service Manual provides general directions for accomplishing service and repair work with tested and effective techniques. Following them will help assure reliability.
W ARRANTY V EHICLE ID I NFORMATION This information can be found on the tractor’s I.D. Plate located on the firewall next to the driver’s seat. Additionally, there is a permanent serial number located on the rear bulkhead inside the engine compartment.
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W ARRANTY WARRANTY INFORMATION Please read the Eagle Tugs warranty statement (available on our website) carefully. When contacting Eagle Tugs for warranty or parts service, please have the following information ready: Tractor model number Tractor serial number Current hour reading TT4-8 TME27 REV23 4.14.
W ARRANTY W ARRANTY R EGISTRATION I NFORMATION Please complete and return the Eagle Tugs Warranty Registration Card provided your tug or fill out and submit on line at www.eagletugs.com. A UTHORIZED W ISCONSIN M OTORS D ISTRIBUTOR I NFORMATION The Wisconsin Motors Distributor Information can be found on the Wisconsin Motors website at www.wisconsinmotors.com. If you need help finding a distributor in your area please call Eagle Tugs at 800-671-0431.
S ERVICE P ARTS I LLUSTRATIONS & D ETAIL I DENTIFICATION K EY The following abbreviations are used throughout the parts lists in this section. Abbreviation Meaning NL Not Listed NPN No Part Number AR As required Purpose Part required but not shown on diagram Parts shown and numbered, but not stocked and sold by Eagle. Typically used for bolts, clamps, etc… TO HELP US SERVICE YOU BETTER. HAVE TUG MODEL AND SERIAL NUMBER AVAILABLE WHEN ORDERING PARTS TT4-8 TME27 REV23 4.14.
P OWER TRAIN ENGINE TO TRANSMISSION ADAPTER PLATES 2 1 3 4 5 6 7 8 9 11 10 12 20 18 19 14 13 15 16 17 REV23 4.14.
P OWER TRAIN ENGINE TO TRANSMISSION ADAPTER PLATES Item Part Number Qty Description 1 NPN 4 3/4-10 X 3.5 GR8 HCS 2 NPN 4 3/4 FLAT WASHER 3 A-TT4-00011 2 ENGINE MOUNT-TRANS 4 NPN 4 5/8-11 X 2.5 GR8 HCS 5 A-TT5D-00011-MOD 1 TRANSMISSION CONE 6 A-TT8-00201-2* 1 TRANS OUTPUT YOKE SHAFT REAR 7 A-TT5D-00013-1 4 ISOLATOR 8 A-TT5D-00010 4 LORD WASHER 9 NPN 4 3/4 LOCK NUT 10 NPN 6 10-1.5 X 50 10.
P OWER TRAIN ENGINE DRESS 1 23 2A-2D 3 24 25 & 26 20 & 21 22 4 7 5 6 19 Tug with Prince Pump 8 15 14 18 17 12 13 10 & 11 16 40 39 9 37 63 27 41 42 28 38 29 30 31 43 44 36 32 33 34 35 45 46 47 48 Tug with Metaris Pump 62 60 61 58 56 55 57 59 REV23 4.14.
P OWER TRAIN ENGINE DRESS Item Part Number Qty Description 1 TM27M00301 1 ALTERNATOR ADJUSTING STRAP 2A A-TT8-00356 1 REMOTE FAN SHAFT 2B A-TT8W-00355 1 REMOTE FAN SHAFT HOUSING 2C A-TT8-000357 2 REMOTE FAN BEARING 2D A-TT8-00358 1 REMOTE FAN SNAP RING 3 A-TT8W-00354 1 REMOTE FAN BRACKET 4 NPN 1 3/8-16 LOCK NUT 5 NPN 1 1/2 FLAT WASHER 6 NPN 1 1/2 SPLIT LOCK WASHER 7 NPN 1 1/2-13 X 1.25 GR8 HCS BOLT 8 NPN 1 12-1.75 X 80 10.
P OWER TRAIN ENGINE DRESS 1 23 2A-2D 3 24 25 & 26 20 & 21 22 4 7 5 6 19 Tug with Prince Pump 8 15 14 18 17 12 13 10 & 11 16 40 39 9 37 63 27 41 42 28 38 29 30 31 43 44 36 32 33 34 35 45 46 47 48 Tug with Metaris Pump 62 60 61 58 56 55 57 59 REV23 4.14.
P OWER TRAIN ENGINE DRESS CONT. Item 31 A-TT4-00215 1 BALL JOINT ROD END R/H THREAD 32 *A-TT10-00816 1 QD BUSHING 33 *A-TT8-00814 1 PULLEY FOR PRINCE PUMP 34 NPN 1 7/16-14 X 1.5 GR 8 HSCS 35 A-TT4-00827 1 PRINCE PUMP BRACKET FRONT 36 NPN 1 7/16-14 LOCK NUT 37 *SP20PB11L145H2R 1 PRINCE PUMP 37 *V10F1T3T3C3F20 1 METARIS PUMP 38 NPN 1 1/2-10 X 1.5 SPACER 39 A-TT4-00826 1 PRINCE PUMP BRACKET 40 *NPN 1 7/16-14 X 6.
P OWER TRAIN STANDARD 65 AMP ALTERNATOR ASSEMBLY 1 21 17 3 21 20 19 18 2 4 5 6 16 7 15 14 13 12 11 10 9 8 22 REV23 4.14.
P OWER TRAIN STANDARD 65 AMP ALTERNATOR ASSEMBLY Item Part Number Qty Description 1 TM27M00301 1 ALTERNATOR ADJUSTING STRAP 2 XM37001 1 LOCK WASHER M10 3 XM32108 1 SCREW, M10 X 85 4 X14141 1 FLAT WASHER .
P OWER TRAIN HIGH OUTPUT ALTERNATOR –TUGS WITH CAB, TRANSIT PRO & EXTRA OPTIONS 1 20 16 3 20 18 19 17 2 4 5 6 15 7 14 13 12 11 10 9 8 21 or 22 REV23 4.14.
P OWER TRAIN HIGH OUTPUT ALTERNATOR –TUGS WITH CAB, TRANSIT PRO & EXTRA OPTIONS Item Part Number Qty Description 1 TM27M00301 1 STRAP, ALTERNATOR ADJUSTING 2 XM37001 1 WASHER M10 LOCK 3 XM32108 1 SCREW, M10 X 4 X14141 1 FLAT WASHER .406 ID 5 XM37002 1 LOCK WASHER M8 6 XM32039 1 SCREW, M8 X 30 7 XM32007 1 SCREW, M10 X 110 8 85-2600 1 M16-1.
P OWER TRAIN HEAD COVER ASSEMBLY 19 2 1 3 20 18 4 22 17 22 16 5 21 23 15 6 7 24 8 9 25 10 13 11 14 12 REV23 4.14.
P OWER TRAIN HEAD COVER ASSEMBLY Item Part Number Qty Description 1 XM32072 3 SCREW M8 X 85 2 X14596 3 FLAT WASHER .344 3 XM39000 3 O-RING, CYLINDER HEAD COVER 4 TM27A00623 1 VALVE COVER 5 TM27A00502 1 GASKET, CYLINDER HEAD COVER 6 XM32021 5 SCREW M10 X 40 7 X14141 5 FLAT WASHER .
P OWER TRAIN CRANKCASE, BEARING CAPS AND OIL FILTER 33 2 3 1 8 14 8 5 6 28 4 7 29 30 31 32 9 10 11 13 6 12 21 15 19 20 18 16 18 18 23 22 17 26 22 25 24 27 26 REV23 4.14.
P OWER TRAIN CRANKCASE, BEARING CAPS AND OIL FILTER Item Part Number Qty Description 1 TME27-LB01 1 LONG BLOCK, SERVICE ASSEMBLY 2 10200021 1 PLUG, HX HD 1/4" NPT, BRASS WATER DRAIN 3 TM27M00303 1 SWITCH, LOW OIL PRESSURE 4 26XX00110 1 PLUG, COUNTERSUNK, 3/8" NPT, OIL BRASS 5 26XX26167 1 PLUG, HEX HD 1/4" NPT VERTICLE GALLERY 6 26XX00137A 4 PLUG COUNTERSUNK 1/4" NPT OIL GALLERY 7 X02208 1 PLUG, EXPANSIOIN, REAR CAM BORE 8 X13304 5 PLUG, CUP, CRANKCASE CORE HOLE, 9
P OWER TRAIN OIL PUMP ASSEMBLY 9 1 5 7 5 5 8 6 7 5 3 6 4 2 REV23 4.14.
P OWER TRAIN OIL PUMP ASSEMBLY Item Part Number Qty Description 1 *TM27L06090 1 OIL PUMP ASSY 2 TM27L05180 1 TUBE ASSY, OIL PUMP INLET 3 XM37001 1 LOCK WASHER M10 4 XM32052 1 SCREW M10 X 20 5 XM37002 4 LOCK WASHER M8 6 XM32041 2 SCREW M8 X 45 7 XM32039 2 SCREW M8 X 30 8 X06414 2 SEAL, O-RING, OIL PUMP INLET TUBE 9 X00692 1 CRANKSHAFT KEY NOTE: *OIL PUMP COMPONENTS NOT SERVICED SEPERATELY TT4-8 TME27 REV23 4.14.
P OWER TRAIN OIL COOLER GASOLINE 8 8 5 6 7 5 2 1 5 3 4 REV23 4.14.
P OWER TRAIN OIL COOLER GASOLINE Item Part Number Qty Description 1 TM27L00213 1 OIL FILTER 2 TM27L00204 1 CONNECTOR, OIL COOLER 3 TM27L00522 1 OIL COOLER 4 TM27L00202 1 ADAPTER, OIL FILTER 5 X02783 4 HOSE CLAMP #12 6 NAPA H153 1 5/8" HEATER HOSE 32" LONG 7 NAPA H153 1 5/8" HEATER HOSE 40" LONG 8 X08247230 2 SEAL, O-RING, OIL PUMP INLET TUBE NOTE: *5/8” HEATER HOSE MAY BE ZIP TIED IN A POSITION OTHER THAN SHOW TO PROTECT FROM OTHER MOVING PARTS.
P OWER TRAIN OIL COOLER LPG 7 7 13 12 5 5 11 5 14 18 8 19 12 11 5 16 20 6 19 17 9 1 2 5 5 3 4 REV23 4.14.
P OWER TRAIN OIL COOLER LPG Item Part Number Qty Description 1 TM27L00213 1 OIL FILTER 2 TM27L00204 1 CONNECTOR, OIL COOLER 3 TM27L00522 1 OIL COOLER 4 TM27L00202 1 ADAPTER, OIL FILTER 5 X02783 2 HOSE CLAMP #12 6 NAPA H153 1 5/8" HEATER HOSE X 32" LONG 7 26XX26176 2 ELBOW 5/8H X 3/8P 8 NAPA H153 1 5/8" HEATER HOSE X 32" LONG 9 NAPA H153 1 5/8" HEATER HOSE X 34" LONG 10 X26232 2 FITTING 70 DEG SLIP FIT(NOT SHOWN) 11 X26237 2 FITTING COOLANT STRAIGHT SLIP F
P OWER TRAIN CAMSHAFT AND ROCKER ARMS 4 1 6 2 7 3 8 5 8 1 8 3 2 9 11 4 8 11 9 9 10 11 10 9 12 10 10 13 15 14 20 16 21 17 22 18 19 REV23 4.14.
P OWER TRAIN CAMSHAFT AND ROCKER ARMS Item Part Number Qty Description 1 X00623 2 COTTER PIN 2 X14589 2 WASHER, ROCKER SHAFT 3 TM27I00313 2 SPRING, ROCKER ARM SHAFT 4 X07815 2 PLUG, ROCKER ARM SHAFT 5 XM37005 4 FLAT WASHER ROCKER ARM SHAFT TO 6 XM32031 4 SCREW, ROCK ARM SHAFT TO CYLINDER HEAD CYLINDER HEAD 7 TM27I05162 1 SHAFT, ROCKER ARM (INCL ITEM 4) 8 TM27I05150 4 ARM ASSEMBLY, ROCKER, INTAKE 9 TM27I05140 4 ARM ASSEMBLY, ROCKER, EXHAUST 10 TM27I00314 4 SUP
P OWER TRAIN CRANKSHAFT & PULLEY 7 7 11 8 7 7 6 5 7 3 7 8 7 9 11 7 4 2 1 REV23 4.14.
P OWER TRAIN CRANKSHAFT & PULLEY Item Part Number Qty Description 1 XM32064 1 SCREW, M16 X 35 LONG-36MM HEAD 2 XM37014 1 FLAT WASHER, CRANKSHAFT PULLEY TO CRANKSHAFT 3 TM27C00511 1 PULLEY, CRANKSHAFT 4 TM27C00408 1 OIL SLINGER 5 TM27H00407 1 GEAR CRANKSHAFT 21 DEGREES 6 TMD27C03050 1 CRANKSHAFT (INC ITEMS 9 & 10) 7 *10071001 4 1/2 SHELL BEARING KIT (CONTAINS 2) 8 *10071002 1 BEARING KIT( 1 SHELL BEARING,1 SHELL BEARING WITH FLANGE) 9 X00666 1 KEY, CRANKSHAFT GEAR
P OWER TRAIN BALANCER ASSEMBLY 7 5 6 4 8 3 5 2 1 9 4 10 2 3 REV23 4.14.
P OWER TRAIN BALANCER ASSEMBLY Item Part Number Qty Description 1 TM27B00629 1 HOUSING, BALANCER 2 TM27B00320 2 LOCKPLATE, BEARING RETAINER 3 XM32019 2 SCREW M8 X 16 4 XM17200 2 ROLL PIN 5.0 X 10 5 TM27B00314 4 BEARING BALANCER SHAFT 6 TM27B00518 2 BALANCER SHAFT 7 *TM27B00319-005 5 SHIM, .005" THICK 7 *TM27B00319-009 10 SHIM, .009" THICK 7 *TM27B00319-012 5 SHIM, .012" THICK 8 TM27B00315 5 DOWEL BUSHING 9 XM32131 4 SCREW, SHCS M8-1.
P OWER TRAIN PISTON & CONNECTING ROD 1 2 3 2 4 5 6 8 7 REV23 4.14.
P OWER TRAIN PISTON & CONNECTING ROD Item Part Number Qty Description 1 *TM27T00120 4 RING SET(SINGLE PISTON) 2 K80A00203 8 RING, RETAINING, PISTON PIN 3 TMD27A00300 4 PISTON PIN 4 **TM27A05002E 4 PISTON(INCLUDES ITEMS 2 & 3) 5 TM27G00304 4 BUSHING, PISTON PIN 6 ***NPN 8 BEARING, CONNECTING ROD 7 Z145D00300 8 BOLT, CONNECTING ROD 8 TMD27D03002 4 ROD ASSEMBLY, CONNECTING UPPER & LOWER (INCLUDES ITEMS 5 & 7) 9 ****TM20T00102 4 BEARING SET, CONNECTING ROD (SINGLE R
P OWER TRAIN GEAR COVER & TIMING SENSORS 28 27 2 1 20 21 SEE INSET 17 18 16 3 3 4 11 19 5 25/26 9 6 8 7 15 3 12 10 13 REV23 4.14.
P OWER TRAIN GEAR COVER & TIMING SENSORS Item Part Number Qty Description 1 TM27B00634 1 GEAR COVER 2 *TM27B00529 1 GASKET, GEAR COVER 3 XM37001 10 LOCK WASHER M10 4 15XXM35000 3 NUT M10 X 1.5 5 XM32068 2 SCREW M10 X 90 6 XM32115 2 SCREW M10 X 60 7 XM32026 3 SCREW M10 X 45 8 XM32067 1 SCREW M10 X 70 9 XM32007 1 SCREW M10 X 110 10 XM14134 2 WASHER, COPPER M10 11 X07874 2 DOWEL PIN, .25" DIA X .
P OWER TRAIN INTAKE MANIFOLD, EFI AND HEAT SHIELD REAR INLET-GASOLINE 14 13 7 14 12 13 12 6 8 9 15 14 12 13 32 10 13 11 27 31 27 34 3 29 21 5 11 19 22 12 15 4 20 30 33 25 13 10 13 11 29 23 22 24 2 1 28 21 REV23 4.14.
P OWER TRAIN INTAKE MANIFOLD, EFI AND HEAT SHIELD REAR INLET-GASOLINE Item Part Number Qty Description 1 *TM27F00552 1 INTAKE MANIFOLD, REAR INLET PLENUM 2 TM27F00331 1 INJECTOR 3 TM27F00468 4 FUEL RAIL 4 TM27F00241 1 SPACER, FUEL RAIL BOTTOM 5 TM27F00242 2 SPACER, FUEL RAIL TOP 6 TM27F00546 2 HEAT SHIELD, FUEL RAIL 7 XM32075 1 SCREW M8 X 80 8 XM37002 2 LOCK WASHER M8 9 X14219 2 FLAT WASHER M8 10 TM27F00340 2 HEAT SHIELD, SUPPORT(FRONT & REAR) 11 XM32008 2
P OWER TRAIN INTAKE MANIFOLD, EFI & HEAT SHIELD REAR INLET-LPG ONLY 6 4 5 2 29 7 28 5 26 3 24 9 24 10 8 23 27 5 4 3 26 17 1 25 20 14 21 11 REV23 4.14.
P OWER TRAIN INTAKE MANIFOLD, EFI & HEAT SHIELD REAR INLET-LPG ONLY Item Part Number Qty Description 1 *TM27F00554 1 INTAKE MANIFOLD, REAR INLET PLENUM 2 TM27F00548 1 HEAT SHEILD,PLENUM 3 XM32008 6 SCREW M6 X 16 4 XM37000 6 LOCK WASHER M6 5 XM36000 8 FLAT WASHER M6 6 XM35001 2 HEX NUT M6 7 TM27F00333 1 HEAT SHIELD, TMAP 8 TM27F00235 1 SENSOR, TMAP 9 XM32014 1 SCREW M6 X 20 10 XM36000 1 FLAT WASHER M6 11 TM27F00550 1 MIXER, LPG 12 TM27F00558 1 ADAPTER
P OWER TRAIN STARTER 1 2 13 12 11 10 3 9 8 7 5 4 6 REV23 4.14.
P OWER TRAIN STARTER Item Part Number Qty Description 1 TMD27B00521 MOD 1 ENGINE PLATE 2 TM27C00524 1 RING GEAR 3 TM27B00533 1 ADAPTER, STARTER 4 PH66 2 FLAT WASHER .406" ID 5 XC58 3 SCREW 3/8-16 X 1 FHSCS 6 PE113 1 LOCK WASHER #10 7 XM35004 1 NUT M5 X 0.8 8 PE46 1 LOCK WASHER 5/16 9 XM35002 1 NUT M8 X 1.
P OWER TRAIN IGNITION COILS & PCV SYSTEM 19 32 6 23 20 30 23 7 8 22 18 27 17 28 21 31 23 15 12 13 14 2 9 4 6 16 23 1 6 5 29 23 25 9 10 11 23 24 23 26 REV23 4.14.
P OWER TRAIN IGNITION COILS & PCV SYSTEM Item Part Number Qty Description 1 TM27M00414 4 IGNITION COIL 2 TM27M00521 1 BRACKET, COIL MOUNTING 3 TM27M00245 9 CLINCH NUT 10-32(NOT SHOWN) 4 TM27M00244 8 SPACER .20"ID X .50" OD X .47 5 XB106 8 SCREW, SHCS 10-32 X 1 6 PE14 12 LOCK WASHER #10 7 TM27M00325 4 SPARK PLUG WIRE 8 TM27M00322 4 SPARK PLUG 9 X14219 2 FLAT WASHER .344 ID 10 XM37002 1 LOCK WASHER M8 11 XM32028 1 SCREW M8 X 20 12 X14141 1 FLAT WASHER .
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P OWER TRAIN ENGINE GASKET SETS Item Part Number 1 TMD27U01007 2 3 Qty Description GASKET SET-TOP END TMD27A00614 1 GASKET-CYLINDER HEAD TM27A00502 1 GASKET-CYLINDER HEAD COVER X14596 3 WASHER, .344, FLAT XM39000 3 O-RING, 8.
C OOLING S YSTEM WATER PUMP ASSEMBLY 2 1 3 4 5 15 7 14 6 16 8 15 9 12 13 12 11 12 11 REV23 4.14.
C OOLING S YSTEM WATER PUMP ASSEMBLY Item Part Number Qty Description 1 *TM27K00301 1 GASKET, WATER PUMP TO CRANKCASE 2 **XM32012 6 SCREW, BACKPLATE TO CRANKCASE 3 **TM27K00405 1 PLATE, WATER PUMP BACK 4 **TM27K00403 1 GASKET, WATER PUMP BACK PLATE 5 **TM27K00428 1 IMPELLER, WATER PUMP 6 **TM27K00327 SEAL, WATER PUMP 7 TM27K06103 1 1 WATER PUMP ASSY COMPLETE USED ON TUGS WITH FRONT COOLING INC ITEMS 1-9 & 13 7 TM27K06102 1 WATER PUMP ASSY COMPLETE USED ON TUGS WITH REA
C OOLING SYSTEM WATER HEADER AND THERMOSTAT 9 11 3 10 1 12 13 2 4 8 5 7 6 TO WATER PUMP GASOLINE TO OIL COOLER LPG REV23 4.14.
C OOLING SYSTEM WATER HEADER AND THERMOSTAT Item Part Number Qty Description 1 XM32039 2 SCREW M8 X 30 2 XM37002 2 LOCK WASHER M8 3 TM27L00404 1 ELBOW, WATER OUTLET 4 X07854* 1 GASKET, WATER OUTLET ELBOW 5 TM27K00429 1 THERMOSTAT 6 TM27K00503* 1 HEADER, WATER OUTLET 7 TM27K00202 2 GASKET, WATER OUTLET HEADER 8 26XX00101B 1 PLUG 1/2" NPT CSK TUGS WITH FRONT COOLING SYSTEM 8a 05710B-106 1 FITTING, 90 DEG 5/8 X 3/8 TUGS WITH REAR COOLING SYSTEM(NOT SHOWN) 9 XM3203
C OOLING SYSTEM RADIATOR, FANS & HOSES TUGS WITH FRONT TUNNEL RADIATOR 17 15 18 16 6 1 1 18 5 18 8 7 8 4 12 10 19 18 1 19 19 11 10 19 19 9 19 14 3 13 REV23 4.14.
C OOLING SYSTEM RADIATOR, FANS & HOSES TUGS WITH FRONT TUNNEL RADIATOR Item Part Number Qty Description 1 A-TT4-00317 3 90 DEGREE HOSE 2 A-TT4-00314 2 BOTTOM RADIATOR HOSE 3 A-TT4W-00326 1 BOTTOM RADIATOR TUBE 4 A-TT4F-00326 1 TOP RADIATOR TUBE 5 A-TT8D-00100 1 CONNECTOR TUBE 6 A-TT4C-00311 1 RADIATOR 7 A-TT8-00341-2 1 FAN SHROUD 8 A-TT4-00312-4 2 COOLING FAN 9 10 NPN A-TT4-00323 1 2 CONNECTOR TUBE BOTTOM HOSE 11 A-TT8D-00100 1 CONNECTOR TUBE 12 A-TT4-0032
C OOLING SYSTEM RADIATOR, FANS & HOSES WITH REAR TUNNEL COPPER RADIATOR 3 18 1 2 10 9 6 9 17 13 4 19 21 4 7 4 14 15 12 8 16 5 15 11 13 15 14 16 14 15 14 20 12 REV23 4.14.
C OOLING SYSTEM RADIATOR, FANS & HOSES WITH REAR TUNNEL COPPER RADIATOR Item Part Number Qty Description 1 *B-TT4-00313 1 *COPPER RADIATOR 2 A-USAT5-00330 1 RADIATOR CAP 3 A-TT8-00312 1 FAN 4 NPN 8 # 24 HOSE CLAMP 5 A-TT8-00322 1 COOLANT ELBOW 6 A-TT10-00323 1 RADIATOR HOSE 7 H05705 1 5/16 HOSE SAE30R7 WK PR 75" 8 A-TT10TD-00322 1 SURGE TANK 9 A-TT4-00331 2 COOLING HOSE 1.
C OOLING SYSTEM RADIATOR, FAN & HOSES WITH REAR TUNNEL ALUMINUM RADIATOR 3 18 1 2 10 9 6 9 17 22 4 19 4 7 4 23 8 13 15 16 14 15 21 14 5 20 11 15 15 12 14 16 14 14 14 REV23 4.14.
C OOLING SYSTEM RADIATOR, FAN & HOSES WITH REAR TUNNEL ALUMINUM RADIATOR Item Part Number Qty Description 1 B-TT4-00313 1 ALUMINUM RADIATOR WITH COOLERS 1 B-TT4-00313-A 1 ALUMINUM RADIATOR WITHOUT COOLERS 2 A-USAT5-00330 1 RADIATOR CAP 3 A-TT8-00312 1 FAN BLADE 4 NPN 9 # 24 HOSE CLAMP 5 A-TT8-00322 1 COOLANT ELBOW 6 A-TT10-00323 1 RADIATOR HOSE 7 H10106 1 3/8 HOSE 17" 8 A-TT10TD-00322 1 SURGE TANK 9 A-TT4-00331 2 COOLING HOSE 1.5 ID X 4.
T RANSMISSION TRANSAXLE MOUNTING & MISC. PARTS (ALL TT 4-8 MODELS) 9 REV23 4.14.
T RANSMISSION TRANSAXLE MOUNTING & MISC. PARTS (ALL TT 4-8 MODELS) Transmission identification guideline: Item 1 2 3 Part Number Qty. Description 5 SEE TABLE BELOW A-TN4-00707 3747361 4856444 (2.2/2.5) TT08-54-002-SA (2.0/2.
T RANSMISSION TRANSAXLE CASE EXTENTION & RETAINER (ALL TT 4-8 MODELS) 22 REV23 4.14.
T RANSMISSION TRANSAXLE CASE EXTENTION & RETAINER (ALL TT 4-8 MODELS) Item Part Number Qty Description 1 6501474 10 SCREW-HEX CAP-WASH M8-1.25 X 16 2 4471573 1 PAN 3 NPN 1 CUP(NOT SOLD SEPARATELY) 4 4504568 1 SPACER KIT 5 4269787 1 RETAINER, OIL 6 4329829 1 RETAINER, BEARING 6500368 6 SCREW-HEX CAP-M8 X 1.25 X 23 7 NPN 6 SCREW-HEX CAP-WASH HEAD M8-1.25 X 2 8 NPN 10 SCREW-HEX CAP M8-1.25 X 15 9 4659342 1 COVER, TRANS.
D RIVELINE DRIVE SHAFT ASSEMBLY-FRONT (ALL TT 4-8 MODELS) 3 2 7 1 5 6 4 Item Part Number Qty. Description 1 A-TT8-00201-1 1 TRANSMISSION OUTPUT YOKE SHAFT-FRONT 2 A-TT4-00132-1 1 CROSS BEARING FRONT D/S NEW STYLE 3 A-TT4-00134 1 DRIVE SHAFT SPRING 4 A-TT8-00202-4 1 DRIVE SHAFT 5 A-TT4-00130 2 END YOKE STRAP AND BOLT KIT 6 A-TT4-00137-1 1 CROSS BEARING FRONT D/S NEW STYLE 7 2-4-1921 1 END YOKE REV23 4.14.
D RIVELINE DRIVESHAFT ASSEMBLY—REAR (ALL TT 4-8 MODELS) 6 3 2 1 5 4 Item Part Number Qty. Description 1 A-TT8-00201-2 1 TRANSMISSION OUTPUT YOKE SHAFT-REAR 2 A-TT4-00134 1 DRIVE SHAFT SPRING 3 A-TT4-00132-1 1 CROSS BEARING FRONT D/S NEW STYLE 4 AB-TT4-00130-1 1 DRIVE SHAFT 5 A-TT4-00130 2 END YOKE STRAP KIT 6 A-TT4-00137 1 CROSS BEARING REAR D/S NEW STYLE TT4-8 TME27 REV23 4.14.
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A XLES AXLE ASSEMBLY—BRIERTON FRONT NON-DRIVE TT4-TT6 2WD ONLY 1 3 3 1 2 Item Part Number Qty 1 A-TT10-00117 4 U-BOLT KIT 2 A-TT4-00113 2 SPRING MOUNT PAD 3 A-TT4-00116 2 LEAF SPRING TT4-8 TME27 REV23 4.14.
A XLES AXLE ASSEMBLY—DANA FRONT NON-DRIVE TT4-TT6 2WD ONLY 6 10 5 4 2 9 8 7 1 3 9 11 6 7 12 13 Item Part Number Qty Description 1 A-TT4-00111 1 AXLE ASSY-FRONT NON-DRIVE 2 C-TT4-00113-1-MACH 1 STEERING ARM - TT4-6 2WD 3 A-TT8-00115 3 STUD-STEERING ARM 4 3965138 3 BUSHING 5 NPN 3 9/16-18 GR8 HEX NUT 6 NPN 4 SCREW-HEX CAP 3/8-16X3.
A XLES AXLE ASSEMBLY—FRONT DRIVE (ALL WHEEL DRIVE) Item Part Number Qty. Description 1 A-TT8-00371 1 FRONT DRIVE AXLE ASSEMBLY 2 C-TT4-00113-2-MACH 1 STEERING ARM - TT4-TT8/2 AWD 3 A-TT8-00115 3 STUD - STEERING ARM 4 TT08-04-004-CA 4 U-BOLT, TT4-8 AXLE, 7.625 LG 5 NPN 4 3/8X16 LOCK NUT 6 A-TT4-00119 8 NYLON WASHER (OBSOLETED) 7 NPN 4 SCREW-HEX CAP 3/8-16X3.
A XLES AXLE ASSEMBLY— REAR (ALL TT 4-8 MODELS) Item Part Number Qty Description 1 A-TT4-00361** 1 REAR AXLE ASSEMBLY 2 A-TT4-00116 2 LEAF SPRING 3 A-TT4-00362-1 4 U-BOLT KIT 4 A-TT4-00363 2 AXLE CLAMP PLATE 5 A-TT4-00366* 8 WASHER 6 A-TT4-00365* 8 NUT 7 4313905 1 LEFT HAND BACKING PLATE 8 4313904 1 RIGHT HAND BACKING PLATE *INCLUDED IN U-BOLT KIT **CALL EAGLE TUGS FOR INFORMATION IF YOUR TUG IS EQUIPPED WITH LIMITED SLIP REV23 4.14.
A XLES RECOMMENDED TORQUE SPECIFICATIONS FOR DANA 44 AXLE (FRONT) WRENCH TORQUE POSITION THREAD (LBS.
A XLES AXLE ASSEMBLY BREAKDOWN—DANA FRONT NON-DRIVE (2WD) ONLY REV23 4.14.
A XLES AXLE ASSEMBLY BREAKDOWN –DANA FRONT NON-DRIVE (2WD) ONLY Item Part Number Qty Description 1 29775-29X 1 TUBE ASSEMBLY 2 44101 2 NUT-SLOTTED 3 500024-8 2 PIN-COTTER 4 35417 2 RING-ADJUSTING 5 40112 1 SOCKET ASSEMBLY UPPER 6 35566 2 NUT-LOCK 7 40113 1 SOCKET ASSEMBLY LOWER 8 35928 1 RING-SNAP 9 31026-1 2 BOLT-STOP 10 500381-3 2 NUT-JAM 11 706652X KIT STEERING KNUCKLE R/H INCLUDES ITEMS 33-39 & 42 11 706653X KIT STEERING KNUCKLE L/H INCLUDES ITEMS 3
A XLES 34 25 19 24 22 & 23 20 & 21 18 2 35 & 36 1 4 3 6 7 8 5 9 10 11 12 13 14 AXLE ASSEMBLY BREAKDOWN—BRIERTON FRONT NON-DRIVE (2WD) ONLY REV23 4.14.
A XLES AXLE ASSEMBLY BREAKDOWN –BRIERTON FRONT NON-DRIVE (2WD) ONLY Item Part Number Qty Description 1 03-30910 1 AXLE BEAM WELDMENT 2 03-30913 1 LH KNUCKLE WELDMENT 3 03-30912 1 RH KNUCKLE WELDMENT 4 02-21048 1 TIE ROD ASSEMBLY 5 06-61742 2 HUB & ROTOR 6 06-61779 2 OIL SEAL, CHICAGO RAWHIDE CR 24898 7 130513100 2 INNER CONE, TIMKEN LM104949 8 06-61794 2 INNER CUP, TIMKEN JLM104910 9 06-61795 2 OUTER CUP, TIMKEN LM501310 10 06-61781 2 OUTER CONE, TIMKEN LM5013
A XLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE (ALL WHEEL DRIVE) COMPLETE ASSY U-JOINT ONLY 81 53 51 83 82 19 REV23 4.14.
A XLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE (ALL WHEEL DRIVE) Item Part Number Qty Description 1 A-TT8-00371 1 COMPLETE AXLE ASSEMBLY 2 22404X 1 GEAR & PINION ASSEMBLY 3 30764 1 SLINGER-PINION OIL INNER 4 706031X KIT INNER PINION BEARING 5 706617X KIT SHIM-PINION ADJ INC ITEMS 5,7,12,13,15,15A 6 30765 1 BAFFLE-PINION OIL 7 706617X KIT SEE ITEM 5 8 706030 KIT OUTER PINION BEARING & RACE 9 13575 1 SLINGER-PINION OIL OUTER 10 39118 1 SEAL-OIL 11 345761X 1 END Y
A XLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE (ALL WHEEL DRIVE) COMPLETE ASSY U-JOINT ONLY 81 53 Tie rod end only 51 83 82 19 REV23 4.14.
A XLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE (ALL WHEEL DRIVE) Item 40 41 42 42 43 44 45 46 47 48 49 50 51 52 53 57 58 59 62 68 69 70 71 72 73 74 75 76 77 78 79 79 79 79 80 81 82 83 TT4-8 TME27 Part Number 310026-2 500381-3 706653X 706652X 44101 500024-4 044TR115-16X 660091-18 36364 38128 38106 550759 044TR119 500381-3 36326-2 21588X 36569 31139 31624 31552 42667 35218 32589 706111X 044HU103 706690-X 36366 706570 706527X 36361 RD52 18009659 18009658 044WC101-1 044WC101-2 5468226 5-297-1X H5539 BD60427
A XLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE 18 REV23 4.14.
A XLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE Item Part Number Qty Description 1 2 A-TT4-00361 1 COMPLETE AXLE ASSEMBLY 706033-10X KIT DRIVE GEAR & PINION 3 706046X KIT INNER PINION BEARING & RACE 4 706672X KIT SHIM-DRIVE PINION ADJUSTING 5 30765 1 BAFFLE-PINION BEARING 6 706672X KIT SHIM-PINION BEARING ADJUSTING 7 706045X KIT OUTER PINION BEARING & RACE 8 30273 1 SLINGER-PINION BEARING 9 38427 1 SEAL-PINION 10 345731X 1 END YOKE ASSEMBLY 11 30275 1 WASHER-PINI
A XLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE 18 REV23 4.14.
A XLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE CONT Item Part Number Qty Description 37 30636 4 NUT-SPINDLE 38 30637 2 LOCK WASHER WHEEL BEARING 39 34887-7 1 SHAFT-AXLE FLANGE LONG 34887-10 1 SHAFT-AXLE FLANGE SHORT 40 31534 16 ADAPTER-STUD 41 36805 24 NUT-LOCK 42 16979 1 VENT 43 706671X 1 DIFF PARTS (STD) INC 15, 21-23, 29 44 707084X 1 DIFF PARTS (LTD SLIP) INC 15, 21, 23, 24, 26, 28, 29, 43-48 TT4-8 TME27 REV23 4.14.
B RAKES PARKING BRAKE ACTUATOR ASSEMBLY 21 REV23 4.14.
B RAKES PARKING BRAKE ACTUATOR ASSEMBLY Item Part Number Qty Description 1 A-TT4-00141 1 HAND BRAKE 2 NPN 4 SCREW-HEX CAP-5/16-18 X 1 3 NPN 4 WASHER-FLAT-5/16 4 NPN 4 NUT-LOCK-5/16-18 5 B-TT4-00145 1 CABLE PRIMARY 6 A-TT4-00146 1 BAR EQUALIZER 7 A-TT4-00193 3 CLEVIS PIN 8 NPN 3 COTTER PIN 9 A-TT4-00151 1 PARKING BRAKE CABLE LEFT REAR 10 A-TT4-00150 1 PARKING BRAKE CABLE RIGHT REAR 11 NPN 1 SCREW-HEX CAP-14-20 X 1 12 NPN 1 WASHER-FLAT-1/4 13 NPN 1 N
B RAKES DRUM BRAKE ASSEMBLY—REAR 29 28 30 21 REV23 4.14.
B RAKES DRUM BRAKE ASSEMBLY—REAR Item Part Number Qty Description 060WD101 1 BRAKE ASSEMBLY L/H 060WD100 1 BRAKE ASSEMBLY R/H 1 4313905 1 BACKING PLATE L/H 1 4313904 1 BACKING PLATE R/H 2 FR357 1 SET SHOE & LINING SET 4 2235585 1 CYLINDER ASSEMBLY L/H 4 2235586 1 CYLINDER ASSEMBLY R/H 5 315834 2 WHEEL CYLINDERS CONNECTING LINK 6 *SEE KIT BELOW 1 COVER 7 *SEE KIT BELOW 1 SPRING-UPPER 8 *SEE KIT BELOW 1 SPRING-LOWER 9 *SEE KIT BELOW 2 SPRING-HOLD DOWN 10
B RAKES BRAKE ACTUATOR ASSEMBLY REV23 4.14.
B RAKES BRAKE ACTUATOR ASSEMBLY Item Part Number Qty Description 1 NPN 4 ¼-20 SET SCREW 2 NPN 2 ½-20 NUT 3 C-TT4-10188 3 THOMSON NYLINER BEARING 4 C-TT4-10186 1 BELL CRANK 5 C-TT4-10187 1 BELL CRANK PIVOT SHAFT 6 A-TT4-00193 3 CLEVIS PIN 7 NPN 3 COTTER PIN 8 A-TT4-10192 3 CLEVIS 9 NPN 1 ½-20 X 12 ADJUSTING ROD 10 C-TT4-10182 1 BRAKE PEDAL PIVOT SHAFT 11 C-TT4-10181 1 BRAKE PEDAL 12 NPN 1 BRAKE PEDAL PIVOT 13 NPN 2 BELL CRANK STANDOFF 14 A-TT2-005
B RAKES BRAKE SYSTEM—HYDRAULIC 18 REV23 4.14.
B RAKES BRAKE SYSYEM—HYDRAULIC Item Part Number Qty Description 1 A-TT4-00161-1 1 MASTER CYLINDER 2 A-TT4-00171 1 BRAKE LINE REAR 3 A-TT4-00163 1 BRAKE LIGHT SWITCH TEE 4 A-TT4Y-00164 1 BRAKE LINE REAR-REAR COOLING SYSTEM ONLY 4 A-TT4W-00164 1 BRAKE LINE REAR-FRONT COOLING SYSTEM ONLY 5 A-TT4-00165 3 BRAKE HOSE CLAMP 6 A-TT4-00166 1 BRAKE HOSE REAR 7 A-TT4-00167 1 BRAKE LINE 8 A-TT4-00168 1 CROSS TEE 9 A-TT4-00169 1 BRAKE LINE REAR RT 10 A-TT4-00170 1 BRAK
H YDRAULIC ASSIST HYDRAULIC ASSIST SYSTEM WITH PRINCE PUMP 1 3 2 4 7 7 5 12 20 18 21 6 7 18 19 17 7 15 10 14 16 17 13 7 9 12 17 8 11 REV23 4.14.
H YDRAULIC ASSIST HYDRAULIC ASSIST SYSTEM WITH PRINCE PUMP Item Part Number Qty Description 1 F81Z3A697BB 1 RESERVOIR POWER STEERING FLUID (REPLACED BY TT00-09-002-AA) 2 SP20P11L145H2R 1 PRINCE PUMP 3 A-TT4-00161-1 1 MASTER CYLINDER 4 A-TT4-00381 1 STEERING GEAR BOX 5 H10106 1 3/8 HYDRAULIC HOSE WK PSI 350 100" 6 H10106 1 3/8 HYDRAULIC HOSE WK PSI 350 114" 7 NPN 6 # 4 HOSE CLAMP 8 A-TT4-00213 1 METRIC PORT ADAPTER 9 A-TT4-00204 1 RETURN LINE EXTENDER 10 06U-666
H YDRAULIC ASSIST HYDRAULIC ASSIST SYSTEM WITH METARIS PUMP 1 7 27 32 7 21 30 7 30 26 28 31 7 25 7 24 29 33 6 23 7 17 15 5 9 17 18 10 13 17 19 20 8 2 12 17 12 17 14 4 22 11 16 3 REV23 4.14.
H YDRAULIC ASSIST HYDRAULIC ASSIST SYSTEM WITH METARIS PUMP Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Part Number F81Z3A697BB V10F1T3T11C3F20L A-TT4-00161-1 A-TT4-00381 H10106 H10106 NPN A-TT4-00213 A-TT4-00204 06U-666-23-06U-B67 06U-B67-56-06U-606 A-TT4-00606-1A A-TT4-00606-1 12GMV MEGA VAC 12GMV MEGA VAC 12GMV MEGA VAC NPN 4601-12-08 7033X14X12 25TB-12-12 H10106 C5515X6X8 05706B-104 A-TT4-00280 H10106 10506B-108 H10106 NPN NPN 4312-06-08 SAF-05-2
H YDRAULIC ASSIST HYDRAULIC TANK SUBASSEMBLY (STYLE A - SUPERSEDED) Item Part Number Qty Description 1 TT00-09-003-CA 1 SUCTION STRAINER 2 A-TT4-00606-1A 1 HOSE BARB, 3/4 BARB X 1/2 NPT, BRASS 3 05706B-106 1 HOSE BARB, 3/8 BARB X 3/8 NPT, BRASS 4 A-ES12-0550 1 HYDRAULIC BREATHER CAP *See Steering Fluid and Fill Procedure (Maintenance Section). REV23 4.14.
H YDRAULIC ASSIST HYDRAULIC ASSIST SYSTEM SCHEMATIC (STYLE B) Item Part Number Qty Description 1 TT00-09-002-AA 1 TT POWER STEERING TANK SUBASSEMBLY (INCLUDES ITEMS 2-8) 2 TT00-09-001-SAC 1 POWER STEERING RESERVOIR 3 TT00-09-003-CA 1 TT SUCTION STRAINER 4 A-TT4-00606-1A 1 HOSE BARB, 3/4 BARB X 1/2 NPT, BRASS 5 05706B-106 1 HOSE BARB, 3/8 BARB X 3/8 NPT, BRASS 6 05706B-C04 1 ELBOW, HOSE BARB, 3/8 BARB X 3/8 NPT, BRASS 7 NVSP-09-015-CA 1 SIGHT GAGE, 1/2 NPT 8 TT00-09-00
S TEERING S YSTEM STEERING SYSTEM BREAKDOWN 30 REV23 4.14.
S TEERING S YSTEM STEERING SYSTEM BREAKDOWN Item Part Number Qty Description 1 A-TT4-00381 1 STEERING BOX 2 NPN 4 SCREW-HEX CAP-7/16-14 X 2 GR8 3 A-TT4-00382 1 PITTMAN ARM 4 NPN 1 WASHER-LOCK-3/4 5 NPN 1 NUT-LOW-3/4-10 6 A-TT4-00386 1 DRAG LINK 7 NPN* 2 COTTER PIN 1/8 X 1 ½ 8 NPN* 2 NUT-TIE ROD ½-20 9 A-TT4-00389 1 UNIVERSAL COUPLER 10 A-TT4-00390 1 SHAFT COUPLING 11 A-TT4-00391 1 UNIVERSAL JOINT 12 NPN 2 LOCKING BOLT-DOG POINT 3/8-16 13 A-TT4-00393
F UEL S YSTEM GAS TANK-CARBURETED ENGINE ONLY CAP UNDER PRESSURE.
F UEL S YSTEM GAS TANK-EFI & FRONT COOLING SYSTEM CAP UNDER PRESSURE.
F UEL SYSTEM ENGINE FUEL LINE —TUGS WITH FRONT COOLING SYSTEM 26 25 27 24 23 22 REV23 4.14.
F UEL SYSTEM ENGINE FUEL LINE—TUGS WITH FRONT COOLING SYSTEM Item Part Number Qty Description 1 TM27F00337 1 FUEL PUMP 2 TM27F00240 2 CLAMP, PUMP MOUNTING 3 TM27F00237 1 ISOLATOR, FEED PUMP 4 TM27F00338 1 FITTING, M10 X SAE J2044 5 TM27F00238 1 WASHER, M10 COPPER 6 20200005 1 NUT M4, POSITIVE TERMINAL 7 20200004 1 LOCK WASHER M4, INTERNAL TOOTH 8 13XXM35004 1 NUT M5, NEGATIVE TERMINAL 9 XM37021 1 LOCK WASHER M5, INTERNAL TOOTH 10 TM27F00339 1 FUEL FILTER 11
F UEL S YSTEM FUEL SYSTEM 21 11 23 21 11 22 1615 14 13 20 11 12 10 18 24 19 12 11 11 11 17 6 9 5 8 7 2 1 3 4 REV23 4.14.
F UEL S YSTEM FUEL SYSTEM Item Part Number Qty Description 1 A-TT4-00276-1 1 FUEL SENDING UNIT 2 A-TT4-00271-2 1 FUEL CAP 3 A-TT4-00272 1 NIPPLE 5 1/2 " 4 A-TT4-00273-1 1 FUEL TANK 5 A-TT4-00269-A 1 FUEL HOSE 10" 6 TM27F00240 2 CLAMP, PUMP MOUNTING 7 TM27F00239 1 ISOLATOR, FUEL PUMP 8 TM27F00337 1 FUEL PUMP, ELECTRIC 9 TM27F00338 1 FITTING M10 X SAE J2044 10 A-TT4-00269-H 1 FUEL HOSE 23" 11 X26227 7 FITTING 1/4 NPT X SAE J2044 12 X26230 2 FITTING 3/8
A IR C LEANER AIR CLEANER ASSEMBLY 6 6 10 6 9 11 8 8 8 9 6 12 6 9 7 9 6 13 8 5 6 8 1 2 14 REV23 4.14.
A IR C LEANER AIR CLEANER ASSEMBLY Item Part Number Qty Description 1 A-TT4-00091-1 1 AIR CLEANER ASSEMBLY 3" A-TT4-00091 1 AIR CLEANER ASSEMBLY 2" 2 A-TT4-00092 2 AIR CLEANER BRACKET 3 NPN 4 NUT-LOCK 3/8-16 4 NPN 4 WASHER-FLAT 3/8 5 NPN 4 SCREW-HEX CAP 3/8-16 X 1 GR.5 6 NPN 10 HOSE CLAMPS 7 A-TT4-00098-1 1 RAIN CAP 3" 8 A-TT4-00094-3 5 45 DEGREE ELBOW 2.5 9 NPN 4 BULK-INTAKE TUBE - 2.5 X 3 10 NPN 1 BULK-INTAKE TUBE - 18.
E XHAUST SYSTEM EXHAUST SYSTEM-TUGS WITH FRONT COOLING 2 1 10 5 8 4 9 6 7 3 6 4 3 4 5 8 8 FOR TUGS WITH CARBURETED ENGINES 12 11 6 6 13 REV23 4.14.
E XHAUST SYSTEM EXHAUST SYSTEM –TUGS WITH FRONT COOLING Item Part Number Qty Description 1 XM32042 2 SCREW, M10 X 45 GD 10.
E XHAUST SYSTEM EXHAUST SYSTEM-TUGS WITH REAR COOLING 2 1 10 8 4 9 7 4 3 6 6 3 4 5 REV23 4.14.
E XHAUST SYSTEM EXHAUST SYSTEM-TUGS WITH REAR COOLING Item Part Number Qty Description 1 XM32042 2 SCREW, M10 X 45 GD 10.9 2 TM27E00600 1 EXHAUST MANIFOLD 3 20120070 2 OXEGYN SENSOR 4 A-TT4W-00253-1 1 3 PIECE EXHAUST PIPE SET 5 TM27E00202 2 EXHAUST GASKET 6 A-TT4-00254 2 EXHAUST CLAMP 7 A-TT10F-00258 1 MUFFLER 8 A-TT4-00260 2 PIPE HANGER 9 TM27E00201 1 CATALYTIC CONVERTOR 10 XM35007 2 LOCK NUT M10 TT4-8 TME27 REV23 4.14.
O PERATOR C OMPARTMENT TRANSMISSION CONTROL Item Part Number Qty Description 1 A-TT4-00245 1 TRANSMISSION SHIFT CONTROL 2 A-TT4-00246 1 TRANSMISSION SHIFT CABLE 120' 3 A-TT4-00248 1 TRANSMISSION CABLE BRACKET ASSEMBLY 4 A-TT4-00247 1 U-BOLT KIT 5 A-TT4-00249 1 BALL JOINT KIT 6 A-TT4-00419 1 TRANSMISSION LEVER 7 302008 1 INDICATOR STRIP REPAIR KIT(NS) 8 302348 1 HANDLE REPAIR KIT(NS) REV23 4.14.
O PERATOR C OMPARTMENT ACCELERATOR PEDAL ASSEMBLY Item 1a 1b 2 3 4 TT4-8 TME27 Part Number NVSP-14-028-KA NVSP-14-032-KA NPN NPN NPN Qty. Description 1 3 3 3 THROTTLE PEDAL, DUAL ANALOG (INCLUDES ADAPTOR HARNESS) THROTTLE PEDAL, DUAL ANALOG (INCLUDES ADAPTOR HARNESS) HCS, 5/16-18 UNC X 1.25 FLAT WASHER, 5/16 LOCK NUT, 5/16-18 UNC REV23 4.14.
O PERATOR C OMPARTMENT INSTRUMENT PANEL 1 13 2 12 3 4 11 5 10 6 7 9 8 8 9 10 14 11 15 REV23 4.14.
O PERATOR C OMPARTMENT INSTRUMENT PANEL Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Part Number C-TT4-00411 A-TT4-00412 A-TT4-00415 A-TT4-00416 A-TT4-00418 A-TT4-00433-1 A-TT4-00417 A-TT4-0423-2 A-TT4-00428 A-TT4-00609 A-TT4-00608 1176454 MS35206-281 Qty 1 1 1 1 1 1 1 1 1 1 1 1 8 Description DASH PANEL (NO INSTRUMENTS) OIL PRESSURE GAUGE FUEL GAUGE VOLT-AMP GAUGE HOUR METER SPOTLIGGHT SWITCH (OPTIONAL) TEMPERATURE GAUGE HEAD LIGHT SWITCH HORN BUTTON HEATER FAN SWITCH TEMPERATURE CONTROL CABLE (OPTION) CHECK
E LECTRICAL SCHEMATICS This page was intentionally left blank REV23 4.14.
E LECTRICAL SCHEMATICS DASH WIRING HARNESS TT4-8 TME27 REV23 4.14.
E LECTRICAL SCHEMATICS WISCON GAS & LPG ENGINE WIRING HARNESS A REV23 4.14.
E LECTRICAL SCHEMATICS WISCON GAS & LPG ENGINE WIRING HARNESS B TT4-8 TME27 REV23 4.14.
E LECTRICAL SCHEMATICS WISCON GAS & LPG ENGINE WIRING HARNESS C REV23 4.14.
E LECTRICAL SCHEMATICS WISCON GAS & LPG ENGINE WIRING HARNESS D TT4-8 TME27 REV23 4.14.
E LECTRICAL SCHEMATICS VEHICLE WIRING HARNESS REV23 4.14.
E LECTRICAL SCHEMATICS VEHICLE WIRING HARNESS TT4-8 TME27 REV23 4.14.
E LECTRICAL SCHEMATICS CAB OPTION WIRING DIAGRAM REV23 4.14.
L IGHTS & E LECTRICAL ELECTRIC COMPONENT BOARD Item Part Number Qty Description 1 B-TT4-00301 1 MOUNTING BRACKET 2 A-TT4-00302 1 STARTER RELAY 3 A-TT4-00303-1 1 HORN RELAY 4 A-TT4-00307* 1 FUSE BLOCK-SPADE TYPE 5 A-TT4-00309 4 FUSE (25 AMP) 6 NPN 10 SELF DRILLING SCREWS 7 A-TT4-00308* 1 RELAY 8 NPN 2 LOCK NUT 10-32 * TUGS WITH FRONT COOLING ONLY TT4-8 TME27 REV23 4.14.
L IGHTS & E LECTRICAL ECM AND WIRING HARNESS 6 5 4 3 9 10 2 7 8 1 11 REV23 4.14.
L IGHTS & E LECTRICAL ECM AND WIRING HARNESS Item Part Number 1 TM27M00522 Qty Description ECM (FOR SPECIFICATION TME27 00284PT 285PT,290PT & 294PT) 1 TM27M00523 ECM (FOR SPECIFICATION TME27 00295 & 00295PT) TM27M00524 ECM (FOR SPECIFICATION TME27 00289PT 00297 & 00297PT) TM27M00525 ECM (FOR SPECIFICATION TME27 00292PT) TM27M00527 ECM (FOR SPECIFICATION TME27 00286PT) TM27M00529 ECM (FOR SPECIFICATION TME27 00296PT TM27M00530 ECM (FOR SPECIFICATION TME27 00291PT) TM27M00531 ECM (FOR
L IGHTS & E LECTRICAL HEADLIGHT, TAILLIGHT & SPOTLIGHT ASSEMBLY 1 2 REV23 4.14.
L IGHTS & E LECTRICAL HEADLIGHT, TAILLIGHT, SPOT LIGHT ASSEMBLY Item Part Number Qty Description 1 A-TT4-00291-6 2 HEADLIGHT W/ (OPTIONAL)TURN SIGNAL 2 A-TT4-00291-5 REAR FACING SPOT LIGHT (OPTION) 3 A-TT4-00292 1 2 TAILLIGHT TAILLIGHT ASSEMBLY Item Part Number Qty Description 4 73-1912 2 TAIL LENS COVER 5 1157 6 1156 2 2 REPLACEMENT REVERSE LIGHT BULB REPLACEMENT BRAKE LIGHT BULB HEADLIGHT & SPOTLIGHT Item Part Number Qty Description 7 H6545 REPLACEMENT HEADLIGHT
O THER A SSEMBLY BODY ASSEMBLY 1 2 3 4 6 5 Item 1 Part Number C-TT4-0012-3 Qty 1 Description LOCKING T-HANDLE LATCH 2 C-TT4-0012 1 HOOD 3 NPN 1 HOOD PROP ASSEMBLY 4 D-TT4-0009-1 1 GRILL GUARD/ACCESS DOOR 5 62-10-603-20 1 LATCH FOR ACCESS DOOR 6 A-TT4-0052 1 HORN ASSEMBLY REV23 4.14.
O THER A SSEMBLY SEAT AND SEAT OPTIONS 1 Item Part Number Qty Description 1 A-TT4-0048-1 1 STANDARD SEAT 2 AE-OPT-0055-A 1 STANDARD SEAT BOTTOM CUSHION 3 AE-OPT-0090 1 STANDARD SEAT W/ KILL SWITCH(OPTION) 3 A-TT10-00048 1 BENCH SEAT (DUAL REAR WHEEL MODELS) 4 AE-OPT-0055-B 1 BENCH SEAT BACK CUSHION 5 AE-OPT-0055-C 1 BENCH SEAT BOTTOM CUSHION 6 AE-OPT-0183 1 BENCH SEAT W/ KILL SWITCH (OPTION) 7 E10000 1 SEAT BELT TT4-8 TME27 REV23 4.14.
W HEELS & T IRES WHEEL & TIRE ASSEMBLY Tire options: Item Part Number Qty Description 1 A-TT4-00121 4 TIRE, 8.00X16.5, LOAD RANGE E 1 A-SATS-00121 4 TIRE, 8.75X16.5, LOAD RANGE E 1 A-TT8/2-00121-1 4 TIRE, LT225/75R16, LOAD RANGE E 1 A-TT8-00121 4 TIRE, LT225/75R16, LOAD RANGE E, MUD AND SNOW Wheel options (must match to tire mounting diameter): Item Part Number Qty Description 2 A-TT4-00122 4 RIM, 16.5X6.75, BC 8-6.5 2 A-TT4-00122-1 4 RIM, 16X6, BC 8-6.
W HEELS & T IRES WHEEL & TIRE ASSEMBLY—DUAL REAR WHEEL MODELS Item Part Number Qty Description 1 A-TT8/2-00121-1 6 TIRE, LT225/75R16, LOAD RANGE E 2 A-TT4-00122-1 2 RIM, 16X6, BC 8-6.5 (FRONT AXLE) 3 A-TT8/2-00126 4 RIM, 16X6, BC 8-6.5 (REAR AXLE) 4 A-TT4-00123 32 LUG NUT 5 A-TT8/2-00129 16 WHEEL ADAPTER LUG NUT 6 A-TT8/2-00127 2 WHEEL ADAPTER TT4-8 TME27 REV23 4.14.
O PTIONS HITCH OPTIONS 2 10 9 1 11 3 4 12 5 6 Item Part Number Qty Description 1 AE-OPT-0033 1 E-HITCH 1 1/2 " PIN-COMPLETE ASSEMBLY 2 B-TT3-0008 DET2 1 E-HITCH GUIDE 1 1/2" GUIDE PIN WITH RING 3 B-TT3-0008A 1 E-HITCH SPRING 4 B-TT3-0008 DET5 1 LOCKING COLLAR 5 B-TT3-0008B 1 ROLL PIN 6 AE-OPT-0028 1 PINTLE HOOK 7 AE-OPT-0026 1 AIRLINE HITCH 3" PIN WITH CABLE(NOT SHOWN) 8 AE-OPT-0093 1 AIRLINE HITCH 2 3/8" PIN (NOT SHOWN) 9 AE-OPT-0033-1 1 HOLLAND HITCH 10
O PTIONS STROBE, BEACON & FLOOR MAT OPTIONS 1 OR 2 3 Item Part Number Qty Description 1 AE-OPT-0002 1 AMBER ROTATING BEACON 1A R5024BH 1 REPLACEMENT BULB 24VDC 1B R5012BH 1 REPLACEMENT BULB 12VDC 2 AE-OPT-0007 1 STROBE 2A 129 1 REPLACEMENT BULB FOR STROBE 2B AE-OPT-0009 1 1/2 COVER FOR STROBE 3 A-TT4-00450 1 BASIC FLOOR MAT(NO SENSOR) 3A A-TT4-00450-1 1 OPERATOR SWITCH MAT (WITH SENSOR) 3B A-TT10-00451 1 SWITCHMAT DELAY TIMER NOT SHOWN-LOCATED UNDER DASH TT4-8
O PTIONS CAB OPTION 1 16 3 18 2 5 17 4 15 8 6 9 7 REV23 4.14.
O PTIONS CAB OPTION Item Part Number Qty Description 1 AE-OPT-0004 1 CAB ASSEMBLY COMPLETE 1 AE-OPT-0003 1 CAB ASSEMBLY COMPLETE (DUAL REAR WHEEL MODEL) 2 40502 1 DOOR ASSEMBLY COMPLETE 3 A-TT4-00553 1 DOME LITE 4 A-TT4-00554 1 ROOF VENT 5 A-TT4-00555 1 WIPER MOTOR 6 A-TT4-00556 1 DEFROST FAN 7 A-TT4-00609 1 HEATER FAN SWITCH 8 991013 1 WIPER ARM 9 990994 1 WIPER BLADE 10 40516 3 DOOR HINGE(NOT SHOWN) 11 40515 1 STRIKER PLATE(NOT SHOWN) 12 48717 1
O PTIONS CAB HEATER 4 5 1 ENGINE RETURN 3 2 ENGINE SUPPLY 3 Item Part Number Qty Description 1 A-TT4-00601 1 HEATER ASSEMBLY 2 A-TT4-00607D 1 CONTROL VALVE 3 02220200A 2 Y CONNECTOR 4 A-TT4-00609 1 HEATER FAN SWITCH 5 A-TT4-00608 1 TEMPERATURE CONTROL CABLE 6 NPN 2 5/8 HEATER HOSE (NOT SHOWN) REV23 4.14.
O PTIONS OTHER OPTIONS LISTED NOT SHOWN Item Part Number Qty Description 1 AE-OPT-0001 1 BACK UP ALARM 2 AE-OPT-0086 1 INTERCOM JACK 3 AE-OPT-0094 1 12V ACCESSORY OUTLET TT4-8 TME27 REV23 4.14.
M AINTENANCE DAILY OPERATOR RESPONSIBILITIES Proper Fluid Checks Engine Oil Check engine oil with the unit on a level surface, the key in the “OFF” position, the shifter position in “PARK” and parking brake applied. Open side access door. Remove dipstick from crankcase, wipe it with a cloth. Insert it fully and take out it gently again. Check the oil level by the marks on the dipstick. The oil level must be between the “Max” level and the “Min” level.
M AINTENANCE LUBRICATION CHART 9 6 1 1 6 6 4 4 3 7 5 1 2 1 8 Item Identification Service Lubricant 1 STEERING LINKAGE LUBE EP MULTIPURPOSE GREASE 2 TRANSMISSION OIL CHECK DEXTRON III TYPE TRANSMISSION FLUID 3 ENGINE OIL CHANGE 15W40 CD OE/HDO (MIL-L-2104) 4 DRIVE AXLES CHECK 80-90 GEAR OIL (MIL-L-2105) 5 POWER STEERING PUMP CHECK AUTOMOTIVE POWER STEERING FLUID 6 DRIVE SHAFT LUBE EP MULTIPURPOSE GREASE 7 BRAKE MASTER CYLINDER CHECK DOT 3 BRAKE FLUID 8 ENGINE C
M AINTENANCE Th RECOMMENDED FILTER GUIDE Part Number Filter Description TM27L00213 Oil Filter F8JL9A011AA Fuel Filter (2006) TM27F00339 Fuel Filter (2007) Donaldson P549271 Air Filter Wix 58705 Transmission Filter and Gasket *See Steering Fluid and Fill Procedure. REV23 4.14.
M AINTENANCE PREVENTIVE MAINTENANCE SCHEDULE Every 1000 hours or annually † X Every 500 hours X Every 250 hours Every 100 hours Perform daily pre-operation checklist (see Operations Manual) Daily Any items found to be deficient during the preventive maintenance review should be repaired or replaced. All fluids found low should be topped off.
M AINTENANCE TT4-8 GASOLINE & LPG SPECIFICATIONS & CAPACITIES MODEL # WISCON TME27 DESCRIPTION: Gasoline, 2.7 Liter, four cylinder engine # OF CYLINDERS 4 BORE & STROKE INCHES (mm) 3.58 X 4.06 in (91 mm) DISPLACEMENT, CUBIC INCHES (L) 164.7 CID (2.7L) COMPRESSION RATIO 8.
M AINTENANCE TT4-8 GASOLINE & LPG SPECIFICATIONS & CAPACITIES TRANSMISSION REFILL CAPACITIES ENGINE 2.7 L Gasoline U.S. PINTS IMPERIAL PINTS LITRES 8.00 6.60 3.80 * USE DEXTRON III TYPE TRANSMISSION FLUID OR EQUIVALENT **ADD 9 PINTS, 7.5 IMPERIAL PINTS OR 4.25 LITERS IF TORQUE CONVERTOR HAS BEEN DRAINED ENGINE COOLING SYSTEM REFILL CAPACITIES ENGINE 2.7 L Gasoline U.S. QUARTS IMPERIAL QUARTS LITRES 16.00 13.30 15.
M AINTENANCE Obtaining A Diagnostic Code 1. Remove plug cap from COMMPORT (shown below). COMMPORT can be found on the engine inside the engine compartment either through the hood or the side access door. 2. Using a jumper wire connect one end of wire to orange port and the other end to black with light green tracer port. 3. Now that jumper wire is attached, while sitting in driver seat, turn the key switch to the “ON” position, but do not start the tug. Check engine light will begin to blink. 4.
M AINTENANCE TT4-8 TME27 REV23 4.14.
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M AINTENANCE TT4-8 TME27 REV23 4.14.
M AINTENANCE REV23 4.14.
M AINTENANCE TT4-8 TME27 REV23 4.14.
M AINTENANCE Recommended TT 4-12 Tool List Screwdrivers a. Philips #1, #2 4” long b. Slotted 1/8 X 4, 3/16 X 4, 1/4 X 6, 5/16 X 8 Torx a. T25, T27, T30, T40 Nut Drivers a. 1/4”, 5/16”, 3/8” Allen Wrench a. 7/64, 1/8, 5/32, 3/16, 7/32, 1/4, 5/16, 3/8 Adjustable Wrench 8” & 10” 6) Metric Combination Wrenches a. 8MM, 10MM, 12MM, 13MM, 14MM, 15MM, 16MM, 17MM, 18MM,19MM, 20MM, 21MM 7) Standard Combination Wrenches a.
M AINTENANCE 14) Swivel Universal 1/2, 3/8 Drives 15) Extension 3/8 Drive 3, 6, 10 inch 16) Extension ½ Drive 3, 6, 10 inch 17) OTC 7157 18) OTC 7080 19) OTC 1902 20) 12 volt test light 21) Torque Wrench 25-250 Foot Pounds 22) 7 inch diagonal pliers 23) 8 inch long nose pliers 24) 6 3/4 inch slip joint pliers 25) 9 1/2 inch arc joint pliers 26) Multimeter 27) Pickle Fork 28) Snap wring pliers 29) Ball Pien Hammer 32 oz 30) Oil Filter wrench 2 3/4 inch to 3 3/4 inch in diameter 31) Grease gun with 20”
M AINTENANCE DANA FRONT AXLE MAINTENANCE Dana 44 Front Axle Disassembly Procedure Please refer to the steps below for proper adjustment procedure. Note: Please refer to the attached picture of the Dana 44 axle for number reference. Disassembly Procedure: Step 1: Lift the tug so that both of the front tires are off the ground and make sure the unit is secured properly. Step 2: Remove both front wheels. Step 3: Remove both front calipers leaving the brake hose intact.
M AINTENANCE DANA FRONT AXLE MAINTENANCE Reassembly Procedure If the Backing Plate & Spindle Were Removed: Step 1: Install the backing plate with the chamfer facing the spindle. Note: Be sure the backing plate is aligned in the correct position as it was before it was removed. Step 2: Tighten the 6 new 3/8-24 stover lock nuts to 33ft lbs. Step 3: Install the rotor & hub assembly making sure the bearing does not fall out. Step 4: Install the spindle nut with the dowel facing toward you.
M AINTENANCE TIPS FOR INCREASED ALL WEATHER TRACTION DURING AIRCRAFT PUSHBACK 1.Reduce air pressure in pneumatic tires from 60 PSI to as low as 25 PSI. (**restore air pressure to 60 psi as soon as weather emergency ends). 2.When pushing with All Wheel Drive tractors, make sure the tow bar is level or slightly downhill toward tractor. 3.When towing with Rear Wheel Drive-raise hitch height. 4.When pushing with Rear Wheel Drive-lower hitch height.
M AINTENANCE FRONT END ALIGNMENT PROCEDURE Find center line of tire front and back Check with tape measure to see difference The front should be 1/16 inch more that the rear 1/16 inch toe out, if less or greater loosen the two bolts on the tie rod clamp Turn clamp in or out to achieve desired setting—1/16 in toe out Retighten two bolts on the tie rod clamp + 1/16 TOE OUT TIE ROD CLAMP & BOLT FRONT TIRES TT4-8 TME27 REV23 4.14.
R EVISION L OG Rev Date Description Appr. 7 16-May-2013 Revised aluminum radiator part number. PRB 8 29-Aug-2013 Replaced cab wiring schematic SEB 9 26-Sep-2013 Revised air intake piping components. PRB 10 19-Nov-2013 Removed Warranty Statement. SEB 11 16-Dec-2013 Added note on standard tire sizes. PRB 12 26-Feb-2014 A-TT4-00119 Nylon Washer obsoleted.
