M A roduct of A P R P E G A R A G E Vinyl Garage Patent 416.091 Instructions or Assembl 10 F 1 F (A rox.) H 3 00 www.dur m xb .com F All We ther Dur ble C Won t Dent Rust Rot or Mildew T ll W l In Shed e er eeds intin 8 ” Wide Double Doors E s Assembl Hi h Wind Tested Snow Lo d Tested 20lbs/s . oot d Loc Re d (Loc not included) 1 H 2 H F C ll us or n missin or d m ed rts. Do not return to the store. Window its A il ble Building Approximate i e Feet 10 212 H torage Area . Ft. 26 3 4 Cu. Ft.
Parts List Note: Check all parts prior to installation.
One Extension Parts List Note: Check all parts prior to installation.
Exploded View RRS RRS RRS RRS RRS RP RRS RP RP RP RP RP RP RP RP RP RP RP MJ RS3LA MJ RS3LA RS2A RS1H RS4XA RS4XA RS2A RS4XA RS1H RS15L RS15R RS3LH RS2A RS4XA RS5A MJ RS3LA RS15R SP FPL SP RS16R RS4XA RS3LA RS1H RS2A SP FPR SP SP RS3LA RS7H RS16L DS FPL RS6H RS4XA RS1H FPR MJ SP SP CMA CMH CMA CMA CB3XA CCA CDLH CB6H CCA CB4A CB1H FSPH MJ CB4H CB3A EXTR B1LH CB3XA CCA CDRA FSPH DR CCA B3RA B1RA CDLA CB3XA B3LA B1LA B21 CB3XA B1RH CB1H DL CB3
Exploded View with One Extension RRS RP RP RS6H RS3H RS4XA RS7H RS3H MJ SP CMH CB2A MJ EXTL MJ CB2A EXTR CMH SP F07 FO6A F07
Roof Structure Exploded View
Roof Structure Exploded View With One Extension RS3H RS7H RS7H RS6H RS4XA RS6H RS3H RS15R RS11A RS4XA RS20H RS19H MJ RS15L MJ
A. Foundation PART 1 : Assembling Shed With Extension Kit Note: It is important that these instructions are followed step by step. Note 1. All parts are clearly marked and care should be taken to use the correct one. 2. Set the Torque limit of your Screw drill to #3 or #4 to ensure the screws do not strip the metal reinforcements.
2. Assemble the channel (F04A), (F05A) & (F07) together using (S1) screws. Make 6 sets. Add one (F07) for each Extension. F07 F07 F07 F07 F05A S1 F04A 3. S1 Make a frame with the sub assemblies as shown below. Note Make sure while assembling, the channel position should be as shown.
4. Fix the ‘L’ angle (F03) to the channel at all the four corners to make a perfect frame. See fig. S1 F03 5. F07 Fix the channel (F04A), (F05A) & (F07) sub assembly into the main frame as shown. See fig. Note F07 Make sure while assembling, the channel position should be as shown. F07 F07 F05A S1 F07 F07 F07 F07 F07 F07 F07 F07 F05A F04A F07 F07 F07 F07 F05A F04A F07 F05A F04A F04A Channel Position Front S1 6. Fix the channel (F06A) into the frame with (S1) screws as shown.
7. Place t e c annel (F03H) into t e frame e aly s aced as s o n. Use (F0 ) late to connect t e U c annel and t e frame it ( 1) scre s. Add two (F03H) for each Extension. 1 1 F0 F0 F03H F03H . Assemble t e ase U-C annel on to of t e fo ndation it ( 1) scre s as s o n in fi . Add one (E T ) (E TR) for each Extension.
9. Place t e ram (RG) to t e front side of t e fo ndation and ee t e distance accordin to t e eel distance. Use dia. 2.5mm. drill bit to transfer t e ole from (RG) and fi it ( 1) scre s. 1 Gra el PT - 1. Gra el Floor with Plywood a. After com letin t e assembly of t e base U-c annel fill t e ravel to t e fo ndation to s rface only. Fill the concrete inside the ramp also. Ramp m. m 27 Concrete b. Place t e e terior rade CD 3 4 19mm. ly ood on to of t e fo ndation. Ply ood not . incl ded.
c. Sec re t e ly ood to t e fo ndation scre s. Scre s not incl ded. it Concrete PT - 2. Cement Floor with out Plywood. After com letin t e assembly of t e base U-c annel fill t e concrete to t e fo ndation to s rface only. Fill the concrete inside the ramp also. Ramp Concrete B.
1. Slide t e door col mn (C RA) into t e base U-c annel (B1RH) on t e ri t side of t e door. ine t e re drilled oles on col mn (C RA) it base U c annel. Sec re it t o ( 1) scre s from inside. See fi . 1 1 H Fig.1 2 3 Fig.2 1 H Fro nt 1 H 1 Fig.3 2. Insert t e front side anel (F PH ) into t e roove of col mn (C RA). Start at t e bottom of t e anel at an an le t en s into lace. ote Always place panels into frame at an angle on top and slide in sideways and downward for easy insertion.
3. Slide t e corner col mn (CCA) into side anel (F PH ) s in t e col mn to t e side anel. F 1 H 22 1 H F Fig.1 F H Fig.2 H 1 Fig.3 2 3 4. i t e center band fittin (FCB) to t e col mn (CCA) it ( 2) scre . eave it loose.
5. i t e center band (CB1H) to t e center band fittin (FCB) it ( 1) scre s. See fi .1. i t e ot er end to t e door col mn (C RA). See fi .2. 1 1 2 1H 1H F 1H 1 Fig.1 Fig.2 6. i t e center band (CB H) to t e base U c annel (B1RH) and door col mn (C RA) it ( 1) scre s. See fi .1 2. i t e (EP ) at t e end of (CB1H) (CB H). See fi .3. 2 3 H 1 H H Fig.1 H Fig.2 1H 1 H Fig.
7. or in from inside contin e connectin t e 7 side anels ( P ) and col mns to t e base U c annel. Use ( 1) scre s to fi col mn to base. Add one side panel ( P ) each Extension. column (C H) for ote H H H 1 . Slide t e corner col mn (CCA) into side anel ( P ) s in t e col mn to t e side anel. or in from o tside se ( 1) scre s to sec re col mn to base (E TR) (B3RA). 1 3 Fig.2 Fig.1 2 3 3 1 Fig.
9. i t e center band fittin (FCB) to t e col mn (CCA) it ( 2) scre . eave it loose. F 2 Back 10. Assemble t e center bands (CB3 A) it middle oinin s ort ( ) it ( 1) Scre s. See fi .1. Assemble (CB3 A) (CB3A) to et er it ( 3) bolt n t. See fi . 2. Assemble (CB3A) (CB2A) to et er it ( 1) scre s. See fi . 3. Add one (CB2A) for each Extension. 1 3 3 3 1 1 3 3 Fig.2 Fig.1 3 2 3 3 1 3 3 3 2 2 Fig.
11. Stabili e t e side anels it center bands (CB3 A) (CB3A) assembly. See fi .1 to 6 and follo t e ste s. 1 1 5 F H 2 3 H 3 Fig.2 Fig.1 2 H 1 2 3 2 3 1 3 3 H 2 2 F 1 Fig. Fig.3 H 3 1H 1 Fig. Fig.5 12. or in from inside contin e connectin t e 3 side anels ( P ) and col mns to t e base U c annel. Use ( 1) scre s to fi col mn to base.
13. Slide t e corner col mn (CCA) into side anel ( P ) s in t e col mn to t e side anel. or in from o tside se ( 1) scre s to sec re col mn to base (B3 A) (E T ). 1 3 Fig.1 Fig.2 3 1 2 3 Fig.3 14. i t e center band fittin (FCB) to t e col mn (CCA) it ( 2) scre . eave it loose.
15. Assemble t e center bands (CB3 A) it middle oinin s ort ( ) it ( 1) scre s. See fi . 1 3 1 3 3 3 16. Stabili e t e side anels it center bands (CB3 A) assembly. See fi .1 to 6 and follo t e ste s. F 1 3 3 1 Fig.2 Fig.1 1 5 1 3 2 3 3 F 3 2 3 1 Fig. Fig.3 3 ck Ba 3 2 1 Fig.5 3 Fig.
17. or in from inside contin e connectin t e side anels ( P ) and col mns to t e base U c annel. Use ( 1) scre s to fi col mn to base. H H 1 1 1 . Slide t e door col mn (C H) into t e base U C annel side anel. ine t e re drilled oles on (C H) base U c annel (B1 A) fi it ( 1) scre s from inside. 1 H 1 H H 1 Fig.1 Fig.
19. Assemble t e center bands (CB3 A) (CB H) (CB2A) to t er it middle oinin s ort ( ) it ( 1) Scre s. See fi . Add one (CB2A) for each Extension. 2 1 1 2 3 1 1 2 3 H 3 H Fig.1 20. Stabili e t e side anels it center bands (CB3 A) (CB H) (CB2A) assembly. See fi .1 to 5 and follo t e ste s. Fig.2 F 1 3 3 2 1 H Fig.2 Fig.1 H 3 H H H 2 3 H 1 1 2 Fig. Fig.3 H 2 3 1 Fig.
21. i t e (EP ) at t e end of center band (CB H). See fi .1. i t e (CBC) to t e center band oint osition to avoide in ry. See fi .2. H 2 H 2 2 H Fig.1 Fig.2 3 1 H 22. Slide t e door col mn (C RH) into t e base U C annel. ine t e re drilled oles on (C RH) base U c annel (B1RA) fi it ( 1) scre s from inside. 1 H H H 1 Fig.2 Fig.1 H 2 3 1 1 1 Fig.
23. Insert t e side anel ( P ) into t e roove of col mn (C RH) base U c annel (B1RA). H 1 24. Slide t e corner col mn (CCA) into side anel ( P ) s in t e col mn to t e side anel. or in from o tside se ( 1) scre s to sec re col mn to base (B1RA) (B1 H). 1 1 1 H Fig.1 Fig.2 2 3 1 H 1 8 Fig.
25. (CCA) i t e center band fittin (FCB) to t e col mn it ( 2) scre . eave it loose. F 2 26. i t e center band (CB1A) to t e center band fittin (FCB) it S1 scre s. See fi .1. i t e ot er end to t e door col mn (C RH). See fi .2. 1 H 1 H 1 F 1 1 1 1 Fig.1 Fig.
27. i t e center band (CB A) to t e base U c annel (B1RA) and door col mn (C RH) it ( 1) scre s. See fi .1 2. i t e (EP ) at t e end of (CB1A) (CB A). See fi .3. H 1 2 3 H 1 1 1 Fig.2 Fig.1 1 1 1 Fig.3 2 . Insert t e side anel (F PH ) into t e roove of col mn (CCA) base U c annel (B1 H).
. Slide t e door col mn (C A) into t e base U C annel side anel. ine t e re drilled oles on (C A) base U c annel (B1 H) fi it ( 1) scre s from inside. 1 F F H H 1 H 1 Fig.2 Fig.1 2 1 H 30. i t e center band (CB1H) to t e center band fittin (FCB) it ( 1) scre s. See fi .1. i t e ot er end to t e door col mn (C A). See fi .2. F 1 1H 1 3 1H 2 Fig.1 Fig.2 1H 1H 1 1 ote Fig.
31. i t e center band (CB H) to t e base U c annel (B1 H) and door col mn (C A) it ( 1) scre s. See fi .1 2. i t e (EP ) at t e end of (CB1H) (CB H). See fi .3. H 2 3 1 H 1 H Fig.2 Fig.1 1 H 1H 1 H H Fig.
C.
2. Insert t e corner col mn fittin s (FCC) into t e corner col mn (CCA). i it ( 1) scre s from o tside of t e s ed. F F F 3. Insert t e door col mn fittin s (F C C) (F CRH) into t e front door col mn (C A) (C RA). See fi .1 2. Insert t e door col mn fittin s (F C ) (F CR) into t e side door col mn (C H) (C RH). i t e fittin (F CR) to t e col mn (C RH) by ( 1) scre . All ot er fittin s ill be scre ed later. See fi .3 4. F F H 2 3 1 H H Fig.2 Fig.1 F F H Fig.3 H 1 Fig.
Front roof structure assembly 4. Assemble front roof str ct res (R 1H) 2 nos. it middle oinin s ort ( ). Use ( 1) scre s. 1H 1H 1H 1 1 1H 5. Assemble roof str ct re s ort (R H) (R H) to (R 1H) assembly it 4 ( 1) scre s as s o n in fi .
6. Assemble t e roof str ct re (R 2A) to (R (R H) it ( 1) scre s. H) 1 2 2 H H 2 H H 7. Assemble door sto to et er it ( ) bolt er (R 1 n t it ) (R 1 R) as ers.
. Assemble (R 1 R) (R 1 ) assembly to front roof assembly it ( 1) scre s. 1 1 1 Back roof structure assembly 9. Assemble front roof str ct res (R 1H) 2 nos. it middle oinin s ort ( ). Use ( 1) scre s.
10. Assemble roof str ct re s (R H) to (R 1H) assembly it as s o n in fi . ort (R H) ( 1) scre s Ma e s re t ese oles C U- an n el U- C an ne l en H in H in en 1H H H 1 1H 11. (R Assemble t e roof str ct re (R 2A) to (R H) it ( 1) scre s.
12. Assemble roof str ct re (R 3 A) (R 3H) it middle oinin s ort ( ). Use ( 1) scre s to fi . Add one (R 3H) for each Extension. 3H 1 3 3 3 3 3 13. Insert 90 de ree oint (R ) into t e roof str ct re (R 3 A) (R 3H) assembly . Use ( 1) scre to fi . Re eat on ot er end of (R 3H).
14. Assemble roof str ct re (R 3 H), (R 3 A) (R 3H) it middle oinin s ort ( ). Use ( 1) scre s to fi . Add one (R 3H) for each Extension. 3H 1 3 3 3 H 3 3 H 15. Insert 90 de ree oint (R ) into t e roof str ct re (R 3 H). Use ( 1) scre to fi . Re eat on ot er end of (R 3H).
16. Assemble t e roof str ct re (R 5A) it S1 scre s. Add one (R H) for each Extension. ake 2 sets. (R H) H H H H H 17. Assemble t e roof str ct re (R 13A) into (R 5A) (R H) assembly it ( 3) bolt n ts.
1 . Assemble t e roof str ct re (R 5A) (R H) it ( 1) scre s. Add one (R H) for each Extension. ake 2 sets. H H H H H 1 19. Assemble t e roof str ct re (R 13A) into (R 5A) (R H) assembly it ( 3) bolt n ts.
2 3 1 1 1 F s t n n ro ide 20. Place t e assembled front roof str ct re assembly to t e door col mns. ine t e re drilled oles it door col mn and fi it ( 1) scre s. See fi .1 2. Ma e s re t e (R 2A) str ct re osition as s o n in fi .3. 3 2 1 1 1 1 1 Fig.1 1 Fig.2 F s t n n ro ide 1 2 Fig.3 21. Place t e assembled bac roof str ct re at t e bac all, on to of middle col mns (C A). ine re drilled oles it middle col mn fittin s (F C). Use ( 1) scre s to fi bac roof str ct re to (F C).
22. Insert t e 90 de ree oint (R ) assembled it RS3 roof str ct re into t e roof str ct re (R 1H). See fi .1. Sec re (R ) to (R 1H) it ( 1) scre . See fi .2. Sec re (R ) it (FCC) sin ( 2) scre . See fi .3 i (R 2A) to (R ) t ro (R 3) assembly it ( 1) scre . See fi .4. Re eat t e same for ot er 3 corners. 3H 3 3 3 H 3 H 3 3H 1H 3 1H 3 1 Fig.2 Fig.1 1 2 2 3 F Fig. Fig.3 23. i (R 3) assembly to middle col mn fittin (F C) door col mn fittin (F CR) it ( 1) scre s. See fi .1 2.
24. i t e door sto er ( HH) to t e roof str ct re (R 3 H) it ( 1) scre s. 3 H 3 H HH HH H H 1 H 25. Place t e assembled roof str ct re (R 5A) (R H) into osition on roof str ct re s orts (R H) at t e left side of t e s ed. Use ( 1) scre s to fi . Re eat t e same for assemblin (R 5A) (R H) assembly. See fi .1 2. H H 1 H H 1 H Fig.1 5 H Fig.
26. Place t e assembled roof str ct re (R 5A) (R H) into osition on roof str ct re s orts (R H) at t e left side of t e s ed. Use ( 1) scre s to fi . See fi .1 2. Re eat t e same for assemblin (R 5A) (R H) assembly. 2 H H 1 H H 1 H 1 Fig.2 Fig.1 27. i t e vertical s ort (R 1 H) (R 20H) to (R 5) assembly it ( 1) scre s. Add two (R 1 H) (R 20H) for each Extension.
2 . Attac t e roof str ct re (R A) 12 nos. to (R 3 H) (R 3 A) assembly it ( 1) scre s. See fi .1. Attac t e roof str ct re (R A) to (R 5A), (R H) assembly and (R 5A), (R H) assembly it ( ) scre s. See fi .2 3. Add two (R A) for each Extension. 1 3 2 1 3 Fig.1 Fig.2 H H Fig.3 29. Attac roof str ct re s ort (R 10A) (R 11A) to roof str ct res (R 5A), (R H) (R H) sin ( 1) scre s. See fi .1,2 3. Add one (R 11A)for each Extension. ote 2 3 3 ake sure the hole in (R 10A) facing outside on the both side.
30. Attac t e roof str ct re s ort (R 12A) it (R 5A) to (R 5A) and (R H) to (R H) it ( 1) scre s. 12 12 12 12 1 31. Assemble t e roof str ct re s ort (R 15 ) (R 15R) to et er it ( ) bolt n t it as ers. ake three sets.
32. i t e assembled roof str ct re s ort (R 15 ) (R 15R) to t e col mn (C H) (C H) it ( 1) ( 2) scre s. See fi . Add one (R 15 ) (R 15R) for each Extension. 2 2 1 1 1 1 1 1 1 2 H 2 H 1 1 Fig.1 H H H 1 2 2 H 1 Fig.2 33. Attac t e roof str ct re s ort (R 15 ) (R 15R) assembly to (R 1 H) (R 20H) it ( 1) scre s. See fi .1 2. i t e cover (TCH) at t e bottom of (R 1 H) (R 20H) it ( 1) scre s. See fi .3. 2 3 1 3 1 2 3 1 1 2 3 1 3 1 3 2 3 1 3 1 H Fig.1 2 3 1 20H 1 Fig.3 H Fig.
. Roof panels Parts eeded 12 2 2 6 12 12 24 Roof Panels acia Panel eft acia Panel Ri t Rid e Cover Small Roof Pl it as er Roof Pin Sa in S ort (RP ) (FP ) (FPR) (RR ) (PPG) (P ) (R 1 A) Parts eeded For each Extension 2 1 5 5 4 Roof Panels Rid e Cover Small Roof Pl it as er Roof Pin Sa in S ort F (RP ) (RR ) (PPG) (P ) (R 1 A) 1. Place facia anel (FPR) to front roof str ct re ri t side. ine t e oles it roof str ct re and fi t e roof l s it as er (PPG).
3. ri Place facia anel (FPR) to bac roof str ct re t side. Re eat t e same ste 1. F Back 4. Place facia anel (FP ) to bac roof str ct re left side. Re eat t e same ste 1.
5. Start attac in t e roof anels from (FP ) corner side by slidin t e roof anel (RP ) to roof str ct re. ocate t e ole ositions of t e roof anel and roof str ct re. i roof l it as ers. Use a ammer to drive in roof ins. See fi . ote ote Use a scre oles. driver to ali n t e Insert roof l s into roof anels only as indicated. F F Fig. 1 Fig. 2 Fig.
6. Contin e to attac in t e roof anels from bac ri t. After fi in eac roof anel attac eac rid e cover (RR ). See fi . and follo t e ste s. B Fig. 1 Fig. 3 Fig. 5 ac k Fig. 2 Fig. Fig.
Fig. Fig. Fig. Fig. 11 Fig. 10 Fr o nt Fig.
7. Insert t e sa in s ort (R 1 A) from inside t e s ed by slidin in bet een roof str ct re (R 5) and roof anel ntil it reac es (R 3) roof str ct re for eac anel. See fi .1. . Insert t e sa in s ort (R 1 A) from inside t e s ed by slidin in bet een roof str ct re (R 5) and roof anel ntil it to c es t e ot er roof str ct re (R 5). See fi .2. 1 1 3 nside iew utside iew Fig. 1 E. Parts 1 1 1 1. oors eeded Door eft Door Ri t Door Small Attac t e doors col mns. See fi .
1. After com letin t e assembly a ly silicone aro nd t e erimeter of t e base U-c annel. Seal t e corners, oints and base of door col mn also. Base -channel 2. After com letin t e anel assembly, a ly silicone aro nd t e roof l s. is is o tional and s o ld be done for eavy rain areas if needed.
F. entilation Kit Parts eeded Code ty VC VCP T 2 4 C ote CP EE Po er Drill Dia 3 16 5mm drill bit Dia 1 2 12.5mm drill bit ptional entilation kits can be installed on any of the wall panels. Howe er we recomend mounting them on the top of the shed’s back wall. 3 2 1 m 5m utside utside 5 .5 12 mm .(1 2 ) .
High wind area installation instructions Parts needed S4 S5 DIA. 4.2 x 16mm. (5/32” x 5/8”) SHEET METAL SCREW M6 x 40mm. (1/4” x 1 1/2”) Anchor bolt with nut 68 (not included with shed) 51 (not included with shed) Assembly on concrete Foundation Usin a car enter s are, line corners. Ali n base bars, mar t e concrete at t e oles in t e base and drill concrete it s itable concrete bit to acce t 1 4 1 1 2 M6 40mm anc or bolts. ty - 45 os. not rovided . Base -channel Concrete Anchor bolt nut 2.
3. Attac eac side anel ( P ) on to to t e roof str ct re (R 1) and (R 3). Usin a dia. 3mm 1 drill it a o er drill, ma e t o e al distance oles on t e side anel t ro t e roof str ct re. Drive a self ta in scre ( ) t ro t e side anel to t e roof str ct re. Re eat t is for every side anel. See blo .
PART 2 Adding Extension Kit to Existing hed Back Front 1. Remove one ridge co er (RR ) from t e bac side . See t e fi re. Remove t is Rid e cover.
2. Remove from bac (RP ). See t e fi re. side left and ri t roof anel Back 3. Remove from bac (FP ) side left and ri (FPR). See t e fi re.
4. S ort t e roof structure (R H) (R H) by sin an a ro riate s ort to avoid t e roof str ct re from colla sin . ote S Back ort not incl ded. H H 5. Remove from bac S ort.
6. Remove (R H) (R H) from (R H). Back 1 H H H 7. Remove (R H) (R H) from (R H). See fi . 1. Remove (R 13A) from (R H) (R H). See fi . 2 Back H 1 H Fig.1 3 13 H 5 Fig.
. Detac roof str ct re (R 2A) from (R 3) from bot corner. see fi .1. Detac 90-de ree oint (R ) from corner col mn fittin (FCC) from bot corner. See fi .2. Detac R 3 A) from 90 de ree oint (R ) from bot corner. See fi .3. Back 1 2 3 2 F Fig.1 Fig.2 3 1 Fig.3 9. Detac t e middle col mn fittin (F C) from roof str ct re aseembly (R 1H).
10. fi . P ll t e bac roof str ct re assembly. See Back 11. Remove t e roof str ct re s ort (R 12A) from (R H) (R H). See fi .1. Remove R 11A) from (R H) (R H). See fi .2. ote After complete the extension assembly of (R H) (R H) fix again (R 11A) (R 12A) at the same position. 11 1 2 H 12 H 11 12 H 1 Fig.1 55 1 1 Fig.
12. Detac (R assembly. ote A) from (R H) (R H) After complete the extension assembly of (R H) (R H) fix again (R A) at the same position. 2 H 1 H 2 H Fig.2 Fig.1 13. bac Back Remove t e center band assembly from t e all of t e s ed. ollo t e fi res. F 1 Back 1 1 3 F 3 Fig.1 3 Fig.2 2 3 1 5 Fig.3 Fig.
14. Remove t e Corner col mn (CCA), Middle col mn (C A) Side anels from bac side of t e s ed. Back 1 2 Fig.1 Fig.2 2 2 1 15. Remove t e ase U c annel (B3 A) (B3RA) from t e fo ndation.
16. Remove (F01H), (F02H) from bac side. (F03) assembly F03 F01H F03 Back F02H 17. 58 Come back to 10’x15’ Garage Extension Kit manual (PART-1) and follow the steps accordingly.
U.S. Polymers, Inc. 1057 S. Vail Ave Montebello, CA 90640, United States of America RD-0.
