by XPower Powerpack 600HD Owner’s Guide
About Xantrex Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-alone systems. Xantrex products include inverters, battery chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and distribute electrical power.
About This Guide Purpose The purpose of this Owner’s Guide is to provide explanations and procedures for installing, operating, maintaining, and troubleshooting the XPower Powerpack 600HD. The Guide provides safety guidelines, detailed planning and setup information, as well as information about operating and troubleshooting the unit. Conventions Used The following conventions are used in this guide. WARNING Warnings identify conditions or practices that could result in personal injury or loss of life.
About This Guide Related Information You can find more information about Xantrex Technology Inc. as well as its products and services at www.xantrex.com.
Important Safety Instructions The XPower Powerpack 600HD generates a type of AC power similar to a normal household wall outlet. Operating the XPower Powerpack incorrectly or misusing it may damage the equipment or create hazardous conditions for the user. Important: Before using your XPower Powerpack, be sure to read and save these safety instructions. Warnings and Cautions WARNING: Shock hazard. Keep away from children.
Safety - WARNING: Fire hazard Never allow jump-start cables’ red and black clamps to touch each other or another common metal conductor. This could cause damage to the unit and/or create a sparking/explosion hazard. Always disconnect the jump-start cables from the unit after use and clip the plastic guard over the jump-start cable port. WARNING: Fire hazard Jump-start cable clamps must be connected positive to positive (red clamp to battery “+”) and negative to negative (black clamp to battery “–”).
Safety Precautions When Working With Batteries WARNING: Explosion and fire hazard 1. Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed. 2. Make sure the area around the battery is well ventilated. 3. Never smoke or allow a spark or flame near the engine or batteries. 4.
Safety 10. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eyes, immediately flood them with running cold water for at least twenty minutes and get medical attention immediately. 11. Keep a supply of baking soda on hand in the area of the batteries. Baking soda neutralizes lead-acid battery electrolyte. Precautions for Using Rechargeable Appliances CAUTION The output of the inverter is non-sinusoidal.
Contents 1 Introduction About the XPower Powerpack 600HD - - - - - - - - - - - - - - - - - - Comprehensive Protection - - - - - - - - - - - - - - - - - - - - - - - - - - Automatic Overload - - - - - - - - - - - - - - - - - - - - - - - - - - - Overheating - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Low Battery Protection - - - - - - - - - - - - - - - - - - - - - - - - - Jump-Start Cables’ Safety Feature - - - - - - - - - - - - - - - - - - - 1 1 1 1 2 2 2 Features Materials List - - -
Contents Operating an AC Appliance - - - - - - - - - - - - - - - - - - - - - Operating 12 V DC Appliances - - - - - - - - - - - - - - - - - - - - - Jump-Starting a Vehicle’s Engine - - - - - - - - - - - - - - - - - - - - Using the Radio - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Power Draw- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Listening to the AM Band - - - - - - - - - - - - - - - - - - - - - - Connecting to an External Battery- - - - - - - - - - - - - - - - -
1 Introduction About the XPower Powerpack 600HD Easy-to-use and designed for years of reliable service, the XPower Powerpack 600HD can run many AC appliances and 12 V DC appliances whenever you need power for work or play, at home or on the road. The XPower Powerpack: • Powers 115 V AC appliances • Powers 12 V DC appliances • Jump starts vehicle engines • Provides lighting for emergency use In addition, the XPower Powerpack is equipped with: • AM/FM radio • Digital alarm clock.
Comprehensive Protection Low Battery Protection Low battery protection protects the internal battery from excessive discharge and possible damage. When the AC outlet ON/OFF switch is turned on, an audible alarm alerts you when the internal battery is nearly discharged (11.0 V DC) and the unit turns off at 10.5 V DC.
2 Features Chapter 2 describes the main features of the XPower Powerpack 600HD. We recommend that you familiarize yourself with these features before operating the unit. Materials List Your XPower Powerpack package includes these items: p XPower Powerpack p Owner’s Guide p AC charger p DC charging cable p Jump-start cables p Accessory bag If any of these materials are missing or are unsatisfactory in any way, please contact Customer Service (see page 43).
XPower Powerpack 600HD Features XPower Powerpack 600HD Features Front Panel Detail 9 4 5 6 7 8 3 2 1 Front Panel Features Feature Description 4 1 Display Function button, when pressed, allows for reading Battery Charge status on the Digital Display. Toggles Digital Display’s power ON/OFF. 2 Output Power (W) light illuminates (green) when Output Power information is displayed on the Digital Display.
XPower Powerpack 600HD Features Feature Description 6 5 W incandescent light illuminates for about 50 hours when the battery is fully charged. 7 3 AC Outlets are standard 3-prong outlets supplying 120 V AC power for running an AC appliance. 8 AC Outlet ON/OFF switch illuminates when the switch is turned on. 9 Light ON/OFF Switch for 5 W incandescent light. Not shown Audible Alarm (inside the unit) sounds in the event of overheating or low battery protection on inverter.
XPower Powerpack 600HD Features How to... Required Condition Monitor Inverter’s ON/OFF battery switch is turned to charging status OFF; All appliances must be disconnected from the AC and DC power outlets; The ON/OFF switch of the incandescent light must be turned to OFF; The AC charger must be plugged into the charger input socket and also into a household AC outlet.
XPower Powerpack 600HD Features AM/FM Radio with Digital Alarm Clock 1 2 3 4 5 6 7 8 12 11 10 9 Radio and Clock Features Feature Description 1 FM antenna 2 Frequency indicator light 3 Power OFF button 4 Time set button 5 Tuning dial 6 Hours set button 7 Minutes set button 8 Volume dial 9 Alarm set button 10 Alarm clock ON/OFF button 11 AM band button/ON 12 FM band button/ON 975-0213-01-01 7
XPower Powerpack 600HD Features Radio and Clock Operation How to... Required Condition Listen to the radio Required Action Note Press the AM band button (11) or the FM band button (12). To turn off the radio, press the power OFF button (3). When radio is on, the station frequency is displayed. When radio is off, the time is displayed. Set the clock Turn off the radio to show the time. To adjust hour, press and hold Time Set button (4), and press hours set button (6).
XPower Powerpack 600HD Features Left Side View 4 1 2 3 Feature Description 1 DC Power Socket can: • Power 12 V DC auto, RV or marine appliances • Recharge XPower Powerpack from a 12 V outlet in a vehicle using the DC Charging Cable. 2 External Replaceable Fuse is rated at 250 A, 32 V. Located behind fuse cover. 3 Jump-Start Cable Port supplies high power DC current.
XPower Powerpack 600HD Features Accessories 2 1 4 Feature 10 3 Description 1 AC Charger lets you recharge the XPower Powerpack from a standard AC wall outlet and can only be used to recharge the internal battery of the XPower Powerpack. 2 Detachable heavy-duty jump-start cables 3 DC Charging Cable lets you recharge the XPower Powerpack from a 12 V system in a car, SUV, RV or a boat.
3 Operation Chapter 3 explains how to operate the XPower Powerpack 600HD efficiently. This chapter covers: • Recharging the XPower Powerpack for first time use • Using the built-in light • Operating AC appliances and 12 V DC appliances • Jump-starting a vehicle’s engine • Connecting to an external battery for additional run time. Attention: Charge Before Use Charge the XPower Powerpack for at least 48 hours immediately after purchase. Recharge after each use and once every three months.
Choosing a Location Choosing a Location WARNING: Fire or explosion The XPower Powerpack contains components that tend to produce arcs or sparks. To prevent fire or explosion, do not operate the XPower Powerpack in compartments containing batteries or flammable materials, or in locations that require ignition-protected equipment. The XPower Powerpack should be operated only in locations that meet these requirements: : Dry Do not allow water or other liquids to drop or splash on the XPower Powerpack.
Using XPower Powerpack 600HD for the First Time Using XPower Powerpack 600HD for the First Time Important: Prior to operating your AC appliance or 12 V DC appliance, ensure that the battery of the XPower Powerpack is fully charged. If the battery has been fully discharged, recharging with the AC Charger may take up to 35 hours.
Using the Light Important: If you keep the XPower Powerpack in storage, the battery will discharge over time. Remember to recharge the battery every three months to keep the XPower Powerpack operational. Note: Once fully charged, the charging current automatically reduces to a maintenance charge mode, and the XPower Powerpack may be left permanently connected to the AC Charger.
Operating AC Appliances Run Time on Typical AC Appliances Note: The fewer watts an AC appliance uses, the longer the XPower Powerpack will operate before recharging is required. Typical AC appliances that can be used on the XPower Powerpack are listed in Table 3-1. Table 3-1 AC Appliances and Run Times AC-powered Products Wattsa Run time (hours)b Cordless telephone 5 56 Fluorescent work light 14 20 Laptop computer 40 7 Table lamp 40 7 13" colour TV 60 4.5 3/8" drill 190 50 min. a.
Operating AC Appliances Trouble Appliances CAUTION The output of the inverter is non-sinusoidal. Some equipment may be damaged by the inverter’s modified sine wave output (nonsinusoidal). Some appliances, including the types listed below, may be damaged if they are connected to the inverter: • Electronics that modulate RF (radio frequency) signals on the AC line will not work and may be damaged. • Speed controllers found in some fans, power tools, kitchen appliances, and other loads may be damaged.
Operating AC Appliances Operating an AC Appliance Before operating your AC appliance, ensure that the battery of the XPower Powerpack is fully charged. See “Recharging with the AC Charger” on page 13 for details. To operate an AC appliance: 1. Turn the AC outlet ON/OFF switch to the ON position. The switch illuminates to indicate AC power is available at the AC outlets. 2. Plug the AC appliance into one of the AC outlets and turn the appliance on.
Operating 12 V DC Appliances Operating 12 V DC Appliances The XPower Powerpack can operate 12 V DC auto, RV, marine, or other portable appliances that draw 12 A or less from a 12 V DC power outlet or from a vehicle’s lighter socket. CAUTION: Equipment damage The DC power socket does not automatically switch off when the internal battery is discharged.
Operating 12 V DC Appliances To operate a 12 V DC appliance: 1. Open the protective cover on the left side of the XPower Powerpack. 2. Plug the 12 V DC appliance into the DC power socket on the left side of the unit, and turn the 12 V DC appliance on (if required). If the 12 V DC appliance draws more than 12 A (or has a short-circuit defect), the internal circuit breaker of the XPower Powerpack shuts off the power to the 12 V DC appliance.
Jump-Starting a Vehicle’s Engine Jump-Starting a Vehicle’s Engine You can use the XPower Powerpack with the supplied jumpstart cables to jump-start a vehicle or boat engine that has a 12 V starting battery. WARNING: Fire hazard Never allow red and black clamps to touch each other or another common metal conductor. This could cause damage to the unit and/ or create a sparking/explosion hazard. Always disconnect the clamps from the unit after use and clip the plastic guard over the jump-start cable port.
Jump-Starting a Vehicle’s Engine 4. Connect the cables to the jump-start cable port on the left side of the XPower Powerpack. 5. Position the XPower Powerpack on a flat, stable surface near the battery and away from all moving parts of the engine. 6. Connect the red positive (+) clip of the cables to the positive (+) terminal of the engine battery. The battery’s positive terminal is usually larger in diameter than the negative terminal.
Using the Radio Using the Radio For information about operating the radio, see page 7. Power Draw The AM/FM radio on the back panel is powered by the internal battery in the XPower Powerpack. When turned on, the radio draws 30 mA, allowing you to use the radio for more than one month when the XPower Powerpack is fully charged. Listening to the AM Band Due to signal interference, you cannot listen to the AM band while using the XPower Powerpack to operate an AC appliance.
Connecting to an External Battery WARNING: Fire hazard Jump-start cable clamps must be connected positive to positive (red clamp to battery “+”) and negative to negative (black clamp to battery “–”). A reverse polarity connection (positive to negative) may cause damage to the unit and/or create a sparking/explosion hazard. WARNING: Acid spills Use a sealed, non-spillable battery for indoor use. Common auto and marine batteries are not suitable for indoor use unless their fumes are vented outdoors.
Connecting to an External Battery To disconnect the cables from an external battery and from the XPower Powerpack: 1. To disconnect the XPower Powerpack from the external battery when the external battery is discharged or no longer needed, remove the red positive (+) clip, and then remove the black negative (–) clip. 2. Remove the cables from the jump-start cable port. 3. Recharge the XPower Powerpack as soon as possible after use.
4 Maintenance Chapter 4 provides information on maintaining your internal battery, recharging options for the internal battery, and replacing user-replaceable parts. Routine maintenance is required to keep your XPower Powerpack 600HD operating properly. Occasionally clean the exterior of the unit with a damp cloth to remove the accumulated dust and dirt. WARNING: Shock hazard Disconnect all sources of AC power and DC power before performing any type of maintenance.
Recharging the XPower Powerpack 600HD Battery CAUTION Due to inherent self-discharge, lead acid batteries must be charged at least every 3 months, especially in a warm environment. Leaving a battery in a discharged state, or not recharging every 3 months, may result in permanent battery damage and poor jump-starting performance. CAUTION Do not attempt to recharge the XPower Powerpack battery if it is frozen. Gradually warm the frozen battery to 32 °F (0 °C) before recharging.
Recharging the XPower Powerpack 600HD Battery Recharging with the AC Charger Recharging with the AC charger is a true “plug-in-andforget” charging method. CAUTION Do not operate AC or DC appliances while the XPower Powerpack is being recharged with the AC charger. The AC charger may be permanently damaged if AC appliances or 12 V DC appliances are operated while the AC charger is connected. To recharge with the AC charger: 1. Disconnect any 12 V DC appliance and turn the light switch to OFF. 2.
Recharging the XPower Powerpack 600HD Battery Recharging with the DC Charging Cable Using the DC charging cable, the XPower Powerpack can be recharged while you drive your vehicle. Important: Although the charge regulation circuitry in the XPower Powerpack does not operate with this charging method, most vehicle voltage regulators will ensure that the XPower Powerpack is not overcharged.
Recharging the XPower Powerpack 600HD Battery Note: The green Charging Status light will not illuminate when the XPower Powerpack is recharged through the DC charging cable. Note: Battery Charge (%) indicator is only accurate when the XPower Powerpack has been disconnected from all appliances and all charging sources for 15 minutes. Important: Do not leave the XPower Powerpack permanently connected to the vehicle’s lighter socket or 12 V accessory outlet.
Recharging the XPower Powerpack 600HD Battery Most of the capacity will be recharged in a few hours. Note: Battery Charge (%) indicator is only accurate when the XPower Powerpack has been disconnected from all appliances and all charging sources for 15 minutes. Recharging From a Solar Panel Small, unregulated 12 V solar panels rated to produce a maximum of 2.5 A (or 30 W) can be used to charge the XPower Powerpack through the AC charger input socket. You will need to purchase a standard 5.5 mm OD × 2.
Replacing the Incandescent Light Once the connector is inserted into the AC charger input socket and the solar panel is placed in the sun, the XPower Powerpack charges automatically just as with the AC charger. See “Recharging with the AC Charger” on page 27. It takes about ten hours in direct sunlight to recharge the XPower Powerpack from a 2.5 A solar panel. Replacing the Incandescent Light To replace the light bulb: 1. Turn the light switch off. 2. Pop out the plastic lens cover. 3.
Recycling Recycling The XPower Powerpack is designed to provide years of service. However, when the internal battery reaches the end of its service life, the XPower Powerpack itself is no longer of use. The internal battery is not designed to be user replaceable. Because the internal battery contains lead, which can be hazardous if exposed to the environment, the XPower Powerpack should be recycled or safely disposed of at your local recycling depot.
5 Troubleshooting Troubleshooting will help you identify the common problems than can occur with the XPower Powerpack 600HD. Read this chapter before contacting your dealer. If you cannot solve the problem with the XPower Powerpack, record the information asked for on “Information About Your System” on page 48 and then contact your dealer.
Troubleshooting Reference Troubleshooting Reference WARNING: Electric shock hazard Do not remove the cover of the XPower Powerpack or disassemble the XPower Powerpack except to replace the internal battery or 250 A fuse. The XPower Powerpack does not contain any internal userserviceable parts and attempting to service the unit yourself could result in electrical shock or burn.
Troubleshooting Reference Table 5-1 Troubleshooting reference Problem Possible Cause Overtemperature shutdown Turn off the AC outlet ON/OFF Inverter has overheated due to poor switch, and let the XPower ventilation or Powerpack cool down. excessively warm environmental conditions. Alarm sounds Turn the AC outlet ON/OFF switch Internal battery is nearly discharged. OFF and recharge the XPower (11.0 V). Powerpack.
Troubleshooting Reference Table 5-1 Troubleshooting reference Problem Possible Cause Solution Measured AC output voltage is too low. Use of an average-reading AC voltmeter to read output voltage. The modified sine wave (MSW) output of the XPower Powerpack requires a true RMS reading meter, such as the Fluke 87 series, for accurate measurement. Battery is almost fully discharged. Press display function button to verify battery status and recharge the XPower Powerpack as necessary.
Troubleshooting Reference Table 5-1 Troubleshooting reference Problem Possible Cause Solution Green Charging Status light is still flashing and hasn’t changed to steady after 50 hours of charging. The voltage at the AC wall outlet is less than 120 V AC. Use AC wall outlet that supplies 120 V AC. XPower Powerpack The engine battery is not fully being jumpstarted will not charged. start. The engine condition is poor. Recharge the XPower Powerpack battery. Have the engine serviced.
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A Specifications Electrical Specifications 12 V DC Section Internal battery type sealed, AGM (Absorbed Glass Mat) lead acid Internal battery voltage (nominal) 12 V DC Internal battery capacity (minimum) 28 Ah Internal battery CCA rating 280 CCA DC power socket (maximum continuous load) 12 A with automatic reset Built-in incandescent light (replaceable) 5 W bulb Jump-start cable port 50 A Jump-start fuse (external—user replaceable, replacement part # 066-0191) 250 A 39
Electrical Specifications AC Power Section Output power • Continuous output power • Five minute AC output power • AC output surge capacity 480 W 600 W 960 W Output voltage 115 ± 10 V AC RMS Output frequency 60 Hz ± 1 Hz Output wave form modified sinewave No load current draw <0.4 A DC Input voltage range 10.5 to 15.5 V DC Low battery alarm 11.0 V DC Low battery shutdown 10.
Physical Specifications Radio AM Frequency 526–1606 KHz FM Frequency 87–105 MHz Accessories Jump-start cables (replacement part # 449-0207-01-01) 24" (0.61 m), 6 AWG wire with black and red battery clamps DC charge cable (replacement part # 449-0187-01-01) 39" (1 m) 18 AWG with male-to-male lighter plugs AC charger (replacement part # 074-1004-01) 120 V AC, 1 A, 60 Hz Physical Specifications Depth 9 ¼" (23.5 cm) Width 14" (35.6 cm) Height 12" (30.5 cm) Weight 29 lb (13.
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Warranty and Return Information Warranty What does this warranty cover? This Limited Warranty is provided by Xantrex Technology Inc. ("Xantrex") and covers defects in workmanship and materials in your XPower Powerpack 600HD. This warranty period lasts for 6 months from the date of purchase at the point of sale to you, the original end user customer. You will be required to demonstrate proof of purchase to make warranty claims.
Warranty and Return What proof of purchase is required? In any warranty claim, dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex.
Warranty and Return Disclaimer Product THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS, GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT, HOWEVER ARISING (WHETHER BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF MANUFACTURER'S LIABILITY, OPERATION OF LAW, CONDUCT, STATEMENT OR OTHERWISE
Warranty and Return Return Procedure 1. Package the unit safely, preferably using the original box and packing materials. Please ensure that your product is shipped fully insured in the original packaging or equivalent. This warranty will not apply where the product is damaged due to improper packaging. 2. Include the following: • The RMA number supplied by Xantrex Technology Inc. clearly marked on the outside of the box. • A return address where the unit can be shipped.
Warranty and Return Out of Warranty Service If the warranty period for your XPower Powerpack 600HD has expired, if the unit was damaged by misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is available, your unit may be serviced or replaced for a flat fee.
Warranty and Return Information About Your System As soon as you open your XPower Powerpack 600HD package, record the following information and be sure to keep your proof of purchase. p Serial Number _______________________________ p Product Number 852-2000 p Purchased From _______________________________ p Purchase Date _______________________________ If you need to contact Customer Service, please record the following details before calling.
