000 RATED WATTS/1200 MAXIMUM WATTS PORTABLE POWER GENERATOR OW E R 12 00 W P G E N E R AT OR MODEL # 101174 Operation Manual ! This safety alert symbol identifies important safety messages in this manual. Failure to follow this important safety information may result in serious injury or death.
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Table of Contents Important Safety Information .....................................................4 Unpacking and Setup .....................................................................7 Filling with Gasoline and Oil .........................................................8 Operation Precautions ....................................................................9 Calculating Wattage .....................................................................11 Operation ....................................
Important Safety Information ! WARNING WARNING: Read and thoroughly understand all instructions and safety information before operating this portable power generator. Failure to do so may cause serious injury or death. Do not allow anyone to operate this portable power generator who has not read this manual. As with all power equipment, a portable power generator can be dangerous if used improperly. Do not operate this portable power generator if you have doubts or questions concerning safe operation.
Important Safety Information General Safety Failure to follow warnings, cautions, assembly and operation instructions in the Operation Manual may result in serious injury or death. ! DANGER READ THE OPERATION MANUAL BEFORE OPERATION. • Do not permit children to operate this equipment at any time. Do not permit others that have not read and understood the complete Operation Manual to operate this equipment.
Important Safety Information Safety Decals Safety labels on the portable power generator are to remind you of important information while you are operating the unit. Make sure all safety warning decals are attached and in readable condition. Replace missing or defaced decals. Contact Dirty Hand Tools at 1-877-487-8275 for replacement decals.
Unpacking and Setup Your portable power generator is completely assembled at the factory. Save the packing materials and box for future use as a storage container. Setup for use outside in a well ventilated area on a level, stable surface away from doors, windows, vents, etc. COMPLETELY READ AND UNDERSTAND THE OPERATOR’S MANUAL BEFORE ATTEMPTING TO OPERATE THE GENERATOR.
Filling with Gasoline and Oil ! WARNING FUEL IS HIGHLY FLAMMABLE AND POISONOUS ALWAYS FILL THE TANK WITH ENGINE OFF AND COOL. ALWAYS CHECK THE FUEL LEVEL BEFORE OPERATING. Allow the engine to cool for at least two minutes before removing the fuel cap. 1. Place the portable power generator on a level surface. Set up the generator outdoors in a well-ventilated, dry area, away from building air intakes. The generator should be protected from direct exposure to rain and snow.
Operation Precautions ! DANGER CARBON MONOXIDE HAZARD USING A GENERATOR INDOORS CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. 1. Keep all safety guards in place and in proper working order at all times. 2. NEVER place fingers, hands, or body near the generator when it is running. Do not lean or reach over the generator when the machine is running. 3.
Operation Precautions ! CAUTION This generator is not intended to power sensitive electronic equipment* without the addition of an appropriate line conditioner and surge protector (both not included). Sensitive electronic equipment, including but not limited to audio/video equipment, television sets, computers, and printers, should be operated on approved inverter type generators or pure sine wave generators.
Calculating Total Wattage Before using the generator, calculate the total wattage of all the devices that you want to power at the same time. The total must not exceed the Running Wattage of the generator (1000 watts). 1. Add up the Running Watts for all appliances/tools that you want to use at the same time. 2. Make sure that the total calculated wattage is less than the Rated Wattage of the generator (1000 watts). 3. Find the single highest starting rate wattage product and add that to the total. 4.
Operation ! CAUTION ONLY AFTER THE GENERATOR IS RUNNING SMOOTHLY SHOULD AN APPLIANCE OR TOOL BE PLUGGED INTO THE AC OUTLET OF THE GENERATOR. OFF O P E N F U E L V AL V E Figure 1 ON OFF 1. Prior to each use, connect a #6 AWG grounding wire (not included) from the ground terminal on the control panel to a grounding rod (not included) that has been driven at least 24 inches deep into the earth. The grounding rod must be an earthdriven copper or brass rod (electrode). 2.
Operation 7. Load And Circuit Breaker: The total combined load through the outlet on the generator must not exceed the rated maximum power (1200 watts) of the unit. Always reduce the load if the AC circuit breaker turns off. Once the load is reduced, press the breaker to reset the generator and continue operation. 8. Calculating Power Draw: Power draw can be calculated by multiplying volts and amps. The resulting number is wattage. Never exceed the rated maximum wattage (1200 watts) for the generator.
Maintenance ! WARNING BEFORE PERFORMING ANY MAINTENANCE PROCEDURE STOP THE ENGINE, WAIT FIVE (5) MINUTES TO ALLOW ALL PARTS TO COOL. Disconnect the spark plug wire, keeping it away from the spark plug. Regular maintenance is the way to ensure the best performance and long life of your machine. Please refer to this manual and the engine manufacturer’s owner’s manual for maintenance procedures. Maintenance Checklist Maintenance Procedure Before Each Use Monthly/ 20 Hours Every 6 Mo.
Maintenance ! WARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING TURN THE POWER SWITCH OF THE ENGINE TO ITS “OFF” POSITION. Wait for the engine to cool, and remove the spark plug wire before performing any inspection, maintenance, or cleaning procedures. AIR CLEANER FILTER Changing /Cleaning the Air Filter 1. Wipe off the air cleaner cover. Loosen the knob at the bottom of the air cleaner housing (see Figure 5). AIR CLEANER 2. Remove the air cleaner filter and deflecting plate. COVER 3.
Maintenance ! WARNING OIL IS VERY HOT DURING OPERATION AND CAN CAUSE BURNS. WAIT FOR ENGINE TO COOL BEFORE CHANGING OIL. Wait for the engine to cool, and remove the spark plug wire before performing any inspection, maintenance, or cleaning procedures. Changing the engine oil 1. Make sure the engine is stopped and is level. 2. Close the fuel valve. 3. Place a drain pan underneath the crankcase’s drain plug. 4. Remove the drain plug and, if possible, tilt the crankcase slightly to help drain the oil out. 5.
Engine Troubleshooting ! WARNING BEFORE PERFORMING ANY MAINTENANCE PROCEDURE STOP THE ENGINE, WAIT FIVE (5) MINUTES TO ALLOW ALL PARTS TO COOL. Disconnect the spark plug wire, keeping it away from the spark plug. PROBLEM The engine will not start. • No fuel in tank or fuel valve closed. • Choke not in start position. • Low quality or deteriorated, old gasoline. • Dirty fuel passageways blocking fuel flow. • Carburetor needle stuck. Smell of fuel in air. • Too much fuel in chamber.
Generator Troubleshooting PROBLEM SOLUTION No output from generator’s AC receptacle. • Engine speed too slow. • Open or shorted wiring. • Faulty capacitor. • Open/shorted rotor or stator windings. • Open rectifier. • Adjust engine speed. Requires qualified technician. • Clean and reconnect all wiring. • Replace capacitor. • Replace stator windings. • Test rectifier and replace if required. Low output voltage with no load. • Engine speed is too slow. • Open rectifier. • Faulty capacitor.
Storage CYLINDER ASSEMBLY AIR FILTER ASSEMBLY DRAIN PLUG Figure 7 1. Wait for the engine to cool, then clean the engine with a clean cloth. 2. When the generator is to be stored for longer than 20 days, prepare the engine for storage by emptying the fuel tank and draining all fuel lines (see Figure 7). Clean out area around spark plug and remove. Pour one tablespoon of engine oil into the cylinder through the spark plug hole. Reinstall the spark plug, but leave the spark plug wire disconnected.
Warranty & Specifications IMPORTANT NOTICE We, the manufacturer, reserve the right to change the product and/ or specifications in this manual without notification. The manual is for information usage only and the pictures and drawings depicted herein are for reference only. Warranty Repair and Service Do not return this product to the store for warranty issues or repair. Call our customer service department at 720-287-5182, 1-877-487-8275, or visit www.dirtyhandtools.
