Manual

ManualsBrandsDiamond Products ManualsPower ToolsCB18BV-XL

DIAMOND

PRODUCTS

HYDRAULIC POWER UNIT

PARTS LIST &

OPERATOR’S MANUAL

CB18BV-XL

AUGUST 2012

PART#: 1801795

Summary of content (24 pages)

PAGE 1
DIAMOND PRODUCTS HYDRAULIC POWER UNIT PARTS LIST & OPERATOR’S MANUAL CB18BV-XL AUGUST 2012 PART#: 1801795
PAGE 2
Proposition 65 State of California Warning ! Engine exhaust and some its constituents are known to the State of California to cause cancer, birth defects, and/or other reproductive harm.
PAGE 3
Table of Contents Description Page No. 1. Top Level Assembly ..............................................................................4 2. Hydraulic Schematic .............................................................................8 3. Hose Kit ..................................................................................................9 4. Electrical Schematic ..............................................................................10 5. Wire Kit………………………………………………………………………..11 6.
PAGE 4
641166 CB18XL HYDRAULIC POWER SUPPLY 48 11 42 1 40 41 25 9 10 6 8 8 5 24 47 7 DETAIL A SCALE 1 : 3 43 16 22 14 21 15 19 12 4x 17 13 4 8 18 DETAIL B SCALE 1 : 4 2x 20 17 23
PAGE 5
4641166 CB18XL HYDRAULIC POWER SUPPLY ITEM PART QTY. NO. DESCRIPTION ITEM PART QTY. NO. DESCRIPTION 1 4641064 1 CB18 Frame Weldment 25 4641103 1 Panel Assembly, CB18 2 4641061 1 Axle, 3/4" 26 2500584 1 Battery, 12 Volt Group Size U1 3 2900101 2 Set Screw, Soc. Hd., 1/4-20 x 3/8" 27 4646122 1 BatterySupport 4 2900003 2 Flat Washer, 3/4" SAE 28 2900009 4 Flat Washer, 1/4" SAE 5 2400643 2 Wheel, 12 x 2-5/8 x 3/4" 29 2901405 2 Cap Screw, Hex Hd.
PAGE 6
4641166 CB18XL HYDRAULIC POWER SUPPLY DETAIL D SCALE 1 : 2 4x 45 44 33 4x 33 34 43 46 DETAIL F SCALE 1 : 2 35 2x 33 44 45 38 37 36 39 1 32 31 11 10 2 33 4 3 2x 34 33 34 28 8 26 13 27 29 10 DETAIL E SCALE 1 : 4 6 28 30 8 DETAIL C SCALE 1 : 4
PAGE 7
4641166 CB18XL HYDRAULIC POWER SUPPLY ITEM PART QTY. NO. DESCRIPTION ITEM PART QTY. NO. DESCRIPTION 1 4641064 1 CB18 Frame Weldment 25 4641103 1 Panel Assembly, CB18 2 4641061 1 Axle, 3/4" 26 2500584 1 Battery, 12 Volt Group Size U1 3 2900101 2 Set Screw, Soc. Hd., 1/4-20 x 3/8" 27 4646122 1 BatterySupport 4 2900003 2 Flat Washer, 3/4" SAE 28 2900009 4 Flat Washer, 1/4" SAE 5 2400643 2 Wheel, 12 x 2-5/8 x 3/4" 29 2901405 2 Cap Screw, Hex Hd.
PAGE 8
GAGE ALL HOSES ARE IN KIT 4647131.
PAGE 9
4647131 HOSE KIT, CB18-XL 16.6 1 23.76 2 19.25 3 31.6 4 21.6 5 15.0 6 ITEM 1 2 3 4 5 6 PART NO. 4600299 QTY. 1 3201989 2 DESCRIPTION Hose Assembly, 3/4" x 16.6" Fitting, 3/4" F.JIC to 3/4" Hose Barb 3400614 2 Hose Clamp #12 4646208 1 Hose Assembly, 1/2" X 23-3/4" 3200290 1 Fitting, 1/2" Female JIC to 1/2" Hose Crimp 3200408 1 Elbow, 1/2" F. JIC to 1/2" Parkrimp 90 deg.
PAGE 10
4641166 CB18XL ELECTRIC SCHEMATIC 4641106 BLACK GROUNDS TO ENGINE, RED TO STUD WITH BLACK WIRE (IGNITION). BLACK 23 12 STOP SWITCH 11 24 4641157 RED 4600305 85 87A 87 RADIATOR RELAY ENGINE 86 30 RED BLACK FUSE GREEN 4641156 TEMPERATURE SWITCH RED GREEN GROUND STUD 4641037 TO COIL + - BATTERY 4641041 GROUND TO ENGINE MOUNTING BOLT ON OIL FILTER SIDE.
PAGE 11
4640125 CB18 XL WIRE KIT 25.1 1 2 3 13.1 60.45 4 9.2 5 8.5 ITEM 1 PART NO. 4600163 QTY. 1 DESCRIPTION Wire Assy., Red & Grn, 14 Ga. 2 4600305 1 Wire Assy., 4 Wire 3 4641106 1 Wire Assy., Emergency Off, 60-1/2" 4 4641156 1 Wire Assy, Black & Red 5 4641157 1 Wire Assy., 20 Ga.
PAGE 12
4641110 HYDRAULIC TANK ASSEMBLY 17 22 2x 16 20 21 19 15 18 23 14 13 4 DETAIL A SCALE 1 : 1.
PAGE 13
4641110 HYDRAULIC TANK ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 4641058 1 Hydraulic Tank Weldment 2 3200409 2 Street Elbow, 1" NPT 3 3200427 2 Nipple, 1" NPT x 4" 4 3200431 1 NIpple, 1"MPT - 3/4" MPT 5 3200111 1 Elbow, 1" M. Pipe to 3/4" M.
PAGE 14
4641103 CB18 XL PANEL ASSEMBLY DETAIL B SCALE 1 : 2 25 1 24 38 4 39 4 40 28 32 33 21 43 14 44 29 DETAIL A SCALE 1 : 3 27 45 30 31 26 41 24 42 42 27 7 17 4 4 34 5 23 1 4 6 19 3X 11 20 8 9 10 2 7 12 4 6 14 7 13 3
PAGE 15
4641103 CB18 XL PANEL ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 2 4641062 4646102 1 1 3 4646101 1 Manifold, 3/4 NPT 4 5 2900009 2901001 22 8 Flat Washer, 1/4" SAE Cap Screw, Hex Hd., 1/4-20 x 2-1/2" 6 2900010 10 Lock Nut, 1/4-20 Nylon Instrument Panel Manifold, SAE O-Ring 7 3200479 3 Plug, 3/4" NPT Square Head 8 3201434 1 Plug, 1/2" SAE O-Ring Hex 9 3200367 1 Elbow, 1/2" O-Ring to 1/2" Male JIC 45 Deg. 10 3201291 1 Adapter, 1/2"M.
PAGE 16
EMERGENCY STOP GAGE, OIL FILTER FLOW CONTROL EXTRA PORTS QUICK DISCONNECTS RELIEF CARTRIDGE LIFT POINT RADIATOR CHOKE & KEY START ENGINE OIL DRAIN 16
PAGE 17
CB POWER PACK FLOW AND PRESSURE RATING CB POWER PACK MODEL 15 Electric 18 Briggs Vanguard 20 Electric 21 Honda 30 Electric 35 Briggs Vanguard MAXIMUM NO LOAD FLOW GPM/LPM 12.75 / 48.2 11.6 / 43.9 14.9 / 56.4 14.1 / 53.2 20.4 / 77.2 17.2 / 65.1 RELIEF SETTING PSI/BAR 2100 / 145 2850 / 196.5 2400 / 165.5 2600 / 179.3 2300 / 158.6 3000 / 206.9 Maximum no load flow is based on pump and motor manufacturer’s specifications for pump displacement and no load RPM.
PAGE 18
GENERAL SAFETY PRECAUTIONS WARNING: Do not operate power unit without reading this entire manual and the engine operation manual first. Keep manuals with power unit at all times for reference. This manual describes the operating procedures, care, maintenance, adjustments, and safety precautions for proper use of this machine. This equipment is intended for industrial applications by experienced operators.
PAGE 19
 Always wear appropriate safety equipment such as goggles, ear protection, head protection and safety shoes. Certain tools used in conjunction with the power unit may require other safety equipment such as breathing filters.  Keep clear of hot engine exhaust.  Do not add fuel to the power unit while the power unit is still running or is still hot.  Do not operate the power unit if a gasoline odor is present.  Do not use flammable solvents around the power unit engine.
PAGE 20
DESCRIPTION AND SPECIFICATIONS Pump: Gear, pump rotation is clockwise (motor is CCW). Maximum GPM: 11.6 GPM (43.9L/M) at no load, 3900RPM. Flow will decrease as pressure approaches the relief setting and as engine RPM drops under load. Hydraulic Fluid Tank Capacity: 5-1/2 gallons (20.8Liters) Hose Couplings: Bruning quick disconnect, ½ inch Relief Pressure: Factory set at 2850 PSI /196.5 Bar (at valve outlet port). Adjustable to750 PSI. At relief, all flow is to tank and none to tool.
PAGE 21
OPERATING INSTRUCTIONS Operator Responsibilities It is the operator’s responsibility to use this unit and any attached tools under safe working conditions and to follow proper safety procedures for themselves, coworkers, observers, and the public at large. The operator must be aware of the machine’s capabilities and limitations and follow the safety precautions in each section of this manual.
PAGE 22
with the flow control set to zero. This unloads the unit yet circulates the oil through the cooling system. The rate of cooling will depend on the ambient temperature. Some control valves at the external tool may create backpressure and heat even when off. It is best to set the flow control to zero or shut the power unit down to avoid heating and conserve energy. IMPORTANT: Monitor the thermometer at the top of the hydraulic tank. Maximum recommended oil temperature is 180 degrees Fahrenheit (82 deg C).
PAGE 23
  Gas Engine Oil: Change engine oil and filter and perform other routine maintenance as recommended in the engine operation manual.  Clean quick disconnects frequently. Replace any leaking or defective components immediately.  Check hydraulic oil level daily. Fill tank to upper end of sight tube with unit off. Inspect hoses, couplings, and fittings daily for leaks, tighten as required. TROUBLESHOOTING PROBLEM POSSIBLE SOLUTIONS Gas engine will not start. Low oil flow.
PAGE 24
EQUIPMENT AND PARTS WARRANTY Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.