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DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286

The following are trademarks for one or more DEWALT power tools: the yellow and black color scheme; the "D"

shaped air intake grill; the array of pyramids on the handgrip; the kit box configuration; and the array of lozenge-

shaped humps on the surface of the tool.

Definitions: Safety Guidelines

The definitions below describe the level of severity for each signal word. Please read

the manual and pay attention to these symbols.

_J_ANGER: Indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.

_,WARNING: Indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury.

,&CAUTION: Indicates a potentially hazardous situation which, if not avoided, may

result in minor or moderate injury.

NOTICE: Indicates a practice not related to personal injury which, if not avoided,

may result in property damage.

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL,

CALL US TOLL FREE AT: 1-800-4-DEWALT (1-800-433-9258}

Important Safety Instructions

WARNING: Do not operate this unit until you read this instruction manual for safety,

operation and maintenance instructions.

_WARNING: This product contains chemicals known to the State of Cafifornia to cause

cancer, and birth defects or other reproductive harm. Wash hands after handling.

AWARNING: Some dust contains chemicals known to the State of Cafifornia to cause

cancer, birth defects or other reproductive harm such as asbestos and lead in lead based

paint.

SAVE THESE INSTRUCTION

.&DANGER." RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN HOW TO PREVENT IT

_ It iS normal for e!ectdca! contacts with- _ Always operate the c0mpressor in a well

in the motor and pressure switch to ventilated area free of combustible materi_

spark, als, gas01ine or solvent vaporsl

• If electrical sparks from compressor • If spraying flammable materials, locate com-

come into contact with flammable pressor at least 20' (6.1 m) away from spray

vapors, they may ignite, causing fire or area. An additional length of hose may be

explosion, require&

Store flammable materials in a secure loca-

tion away from compressor.

Restricting any ofthe compressor Veto- Never p!ace objects against or on top of

ti!at!on openings will caus e serious compressor pump,

overheating and could cause fire: • Operate c0mpressor in an open area at least

12 (3015cm) away from any wa!l or 0bstruc-

tion that would restrict the flow of fresh air to

the venti!ati0n 0peningSl

, operatec0mpress0r naclean dry well ven_

t!lated areal D0 not operate Unit indo0rs or in

any confined areal

• Unattended operation of this product • Always remain in attendance with the prod-

could result in personal injury or prop- uct when it is operating.

erty damage. To reduce the risk of fire, • Always turn off and unplug unit when not in

do not allow the compressor to operate use.

unattended.

_ _DANGER: RISK TO BREATHING (ASPHYXIATION)

WHAT CAN HAPPEN HOW TO PREVENT IT

• The compressed air directly from your ,, Never use air obtained directly from the com-

compressor is safe for breathing, press0r to supply air for human consumption.

The air stream may contain carbon mon- The c0mpressor isnot equipped with suitable

oxide, tox!c vap0rs, or solid particles filters and inqine safety equipment f0r human

from the air tank. Breathing these con-consumption.

taminants can caus e seri0us injury or

death:

• Exposure to chemicals in dust created

by power sanding, sawing, grinding,

drilling, and other construction activi-

ties may be harmful.

• Sprayed materials such as paint, paint

solvents, paint remover, insecticides,

weed killers, may contain harmful

vapors and poisons.

Work in an area with good cross ventilation.

Read and follow the safety instructions pro-

vided on the label or safety data sheets for

the materials you are spraying. Always use

certified safety equipment: NIOSH/OSHA

respiratory protection or properly fitting face

mask designed for use with your specific

application.

_WARNING: RISK OF BURSTING

Air Tank: On February 26, 2002, the U;S. Consumer Product Safety Commission published

Release # 02-108 concerning air c0mpressor tank safety:

Air compressor receiver tanks do not have an infinite !ife; Tank life is dependent uPOn several

factors, some of which include operating conditions, ambient conditions, proper instal!a-

tons field modifications; and the level of maintenancel The exact effect of these factors on

air receiver life is difficult to Predict.

If proper maintenance procedures are not followed, interna! corrosion t ° the inner wa!! of the

air receiver tank can cause the air tank to unexpectedly rupture allowing pressurized air to

sudden!y and forcefully escape;p0sing risk of injury to

Your compressor air tank must be removed from service by the end of the year shown on

your tank warning label.

The fo!!owing conditions could !ead to a weakening of the air tank, and result in a vio!ent air

tank explosion:

WHAT CAN HAPPEN HOW TO PREVENT IT

• Failure to properly drain condensed • Drain air tank daily or after each use. If air tank

water from air tank, causing rust and develops a leak, replace it immediately with a

thinning of the steel air tank. new air tank or replace the entire compressor.

Modifications or attempted repairs to the _ Neverdri!linto_weld,ormakeanymodifications

airtank, to the ai_ tank or ts attachments. Never

attempt to rePair a damaged or leaking air

tank: Rep!ace with a new air tank:

• Unauthorized modifications to the safety • The air tank is designed to withstand specific

valve or any other components which operating pressures. Never make adjustments

control air tank pressure, or parts substitutions to alter the factory set

operating pressures.

Attachments&accessories:

_' ExCeeding the preSsure rating of Follow the equipment manufacturers

tools, spray guns, air operated acces_ recommendation and never exceed the

Sories, tires, and other inflatables can maximum a!!owab!e pressure rating of

causethem to exp!ode or fly apart, and attachmentsl Never use compressor to

could result in serious injury, inflate small :!ow pressure objects such as

chi!dren,s toys, footba!!s, basketba!!s, etc,

Tires:

Over inflation of tires could result in • Use a tire pressure gauge to check the tires

serious injury and property damage, pressure before each use and while inflating

tires; see the tire sidewall for the correct tire

pressure.

NOTE: Air tanks, compressors and similar

equipment used to inflate tires can fill small

tires very rapidly. Adjust pressure regulator on

air supply to no more than the rating of the

tire pressure. Add air in small increments and

frequently use the tire gauge to prevent over

inflation.

_WARNING: RISK OF ELECTRICAL SHOCK

WHAT CAN HAPPEN HOW TO PREVENT iT

" Your air compress0r is powered by . Never operate the compressor outdoors when

electricity. Like any other e!ectdca!ly it iSraining orin wet condition&

Powered device, If it !shot used proPerlY • Never operate compressor with protective

it may cause electric shock: Covers rem0ved or damaged.

• Repairs attempted by unqualified • Any electrical wiring or repairs required on this

personnel can result in serious injury or product should be performed by a DEWALT

death by electrocution, factory service center or a DEWALT authorized

service center in accordance with national

and local electrical codes.

,, Electrical Grounding: Failureto provide Make certain that the electrical circuit to

adequate grounding to this product which the compressor iS connected provides

could result in serious injury O_death proper electrical grounding, correct voltage

from electrocution. See Grounding and adequate fuse protection,

Instructions under Installation. ......................................................................................

_AWARNING: RISK FROM FLYING OBJECTS

WHAT CAN HAPPEN

• The compressed air stream can cause

soft tissue damage to exposed skin

and can propel dirt, chips, loose par-

ticles, and small objects at high speed,

resulting in property damage or personal

injury.

HOW TO PREVENT IT

• Always wear certified safety equipment: ANSi

Z87.1 eye protection (CAN/CSA Z94.3) with

side shields when using the compressor.

• Never point any nozzle or sprayer toward any

part of the body or at other people or animals.

• Always turn the compressor off and bleed

pressure from the air hose and air tank before

attempting maintenance, attaching tools or

accessories.

_ _WARNING: RISK OF HOT SURFACES

WHAT CAN HAPPEN HOW TO PREVENT IT

Touching exposed metal such asthe Never touch any exposed metal parts on

compressor head, engine head, engine compressor during or immediately after

exhaust or outlet tubes, can result in operation. Compressor will remain hot for

serious burns: several minutes after operation.

Do not reach around protective shrouds Or

attempt maintenance until unit has been

allowed to cool.

__ _WARNING: RISK FROM MOViNG PARTS

WHAT CAN HAPPEN HOW TO PREVENT IT

• Moving parts such as the pulley, fly- • Never operate the compressor with guards or

wheel, and belt can cause serious injury covers which are damaged or removed.

if they come into contact with you or • Keep your hair, clothing, and gloves away

your clothing, from moving parts. Loose clothes, jewelry, or

long hair can be caught in moving parts.

Air vents may cover moving parts and should

be avoided as well.

. Attempting to operate compressor with • Any repairs required on this product should

damaged or missing parts or attempt, be performed bya DEWALT factory service

ing to repair compressor with protective center or a DEWALTauthorized service center.

shrouds removed can exPose you to

moving parts and can result in serious

injury.

_ AWARNING: RiSK OF UNSAFE OPERATION

HOW TO PREVENT IT

• Review and understand all instructions and

warnings in this manual.

• Become familiar with the operation and con-

trols of the air compressor.

• Keep operating area clear of all persons,

pets, and obstacles.

• Keep children away from the air compressor

at all times.

• Do not operate the product when fatigued or

under the influence of alcohol or drugs. Stay

alert at all times.

• Never defeat the safety features of this prod-

uct.

• Equip area of operation with a fire extin-

guisher.

Do not operate machine with missing, bro-

ken, or unauthorized parts.

Never stand on the compressor.

WHAT CAN HAPPEN

Unsafe operation of your air compres-

sor could lead to serious injury or death

to you or others.

_j_WARNING:

WHAT CAN HAPPEN

RISK OF FALLING

HOW TO PREVENT iT

A portab!e €ompreSsor can fa!! from • AlwaYs operate compressor in a stable

a tab!e, workbench, or r0of causing secure position to prevent accidental move,

damage to the compressor and could ment of the unit. Never operate compressor

result in seri0us injury or death tothe on a roof 0r other elevated position. Use

operator, additional air hose to reach high locations.

_ J_WARNING: RISK OF INJURY FROM LIFTING

WHAT CAN HAPPEN

• Serious injury can result from attempting

to lift too heavy an object.

HOW TO PREVENT IT

• The compressor is too heavy to be lifted by

one person. Obtain assistance from others

before lifting.

_WARNING: RISK FROM NOISE

WHAT CAN HAPPEN HOW TO PREVENT iT

Under some conditions and duration of _ Always wear proper hearing protection during

use, n0ise from th!s product may con- usei

tribute to hearing loss: ........

SAVE THESE INSTRUCTIONS

FOR FUTURE USE

Components (Fig. 1)

A Sliding Handles

B. Handle Grip

C. Storage Support

D. Regulated Pressure Gauge

E. Quick Connects

F. Regulator

G. Safety Valve

FEATURES (FIG. 1)

H. Pressure Switch

I. Cord Wrap

J. Air Filter

K. Tank Pressure Gauge

L. Auto(I)/Off(O) Switch

M. Drain Valve

AUTO/OFF SWITCH

Place this switch (L) in the AUTO (I) position to provide automatic power to the pressure

switch and OFF (O) to remove power at the end of each use.

PRESSURE SWITCH

The pressure switch (H) automatically starts the motor when the air tank pressure drops

below the factory set cut-in pressure. It stops the motor when the air tank pressure

reaches the factory set cut-out pressure.

SAFETY VALVE

If the pressure switch does not shut off the air compressor at its cut-out pressure setting,

the safety valve (G) will protect against high pressure by popping out at its factory set

pressure (slightly higher than the pressure switch cut-out setting).

CHECK VALVE

When the air compressor is operating, the check valve is open, allowing compressed air

to enter the air tank. When the air compressor reaches cut-out pressure, the check valve

closes, allowing air pressure to remain inside the air tank.

TANK PRESSURE GAUGE

The tank pressure gauge (K) indi-cates the reserve air pressure in the tank.

REGULATED PRESSURE GAUGE

The regulated pressure gauge (D) indicates the air pressure available at the outlet side of

the regulator. This pressure is controlled by the regulator.

REGULATOR

The regulator (F) controls the air pressure shown on the regulated pressure gauge. Pull the

knob out and turn clockwise to increase pressure and counterclockwise to decrease pressure.

When the desired pressure is reached push knob in to lock in place. The regulated pressure

range is 7-150 psi.

AWARNING: Risk of Bursting. Too much air pressure causes a hazardous risk of bursting.

Check the manufacturer's maximum pressure rating for air tools and accessories. The

regulator outlet pressure must never exceed the maximum pressure rating.

UNIVERSAL QUICK CONNECT BODIES

The universal quick connect body (E) accepts the three most popular styles of quick connect

plugs: industrial, automotive, and ARC. One hand push-to-connect operation makes

connections simple and easy. The two quick connect bodies allow the use of two tools at

the same time.

DRAIN VALVE

The drain valve (M) is located at the base of the air tank and is used to drain condensation

at the end of each use. See Draining Air Tank under Maintenance.

COOLING SYSTEM

This compressor contains an advanced design cooling system. It is normal for this fan to

blow air through the vent holes in large amounts. The cooling system is working when air

is expelled.

AIR COMPRESSOR PUMP

The pump compresses air into the air tank. Working air is not available until the compressor

has raised the air tank pressure above that required at the air outlet.

Summary of content (7 pages)

PAGE 1
NOTE: Air tanks, compressors and similar equipment used to inflate tires can fill small tires very rapidly. Adjust pressure regulator on air supply to no more than the rating of the tire pressure. Add air in small increments and frequently use the tire gauge to prevent over inflation. @ 003 _w CC UJLU 0303 < IjJ "LLI rmJ ..O o Z_ _WARNING: wO RISK OF ELECTRICAL SHOCK I,-pr WHAT CAN HAPPEN Wj _w ace << .03 ,_ D HOW TO PREVENT iT " Your air compress0r is powered by .
PAGE 2
AIRINTAKE FILTER Thefilter(J)isdesigned toclean airentering thepump. Toensure thepump continually receives aclean, cool,anddryairsupply thefiltermustalways becleanandthefilterintake mustbefree fromobstructions. MOTOR OVERLOAD PROTECTOR Themotorhasa thermal overload protector. If themotoroverheats foranyreason, the overload protector willshutoffthemotor. Themotormustbeallowed tocooldownbefore restarting. Torestart: 1.SettheAuto/Off lever(L)toOFF and unplug unit. FIG. 1 2. Allow the motor to cool. 3.
PAGE 3
Troubleshooting Guide This section provides a list of the more frequently encountered malfunctions, their causes and corrective actions. The operator or maintenance personnel can perform some corrective actions, and others may require the assistance of a qualified DEWALT technician or your dealer. Problem Code Excessive air tank pressure-safety valve pops off ................................................ 1, 2 Air leaks ....................................................................................
PAGE 4
CARACTERISTIQUF.S (FIG. 1) INTERRUPTEUR AUTO/ARRET Mettre cet interrupteur (L) sur la position AUTO(I) pour avoir une alimentation automatique au manocontacteur et sur la position OFF(O) pour la mise hors tension & la fin de chaque utilisation. MANOCONTACTEU R Le manocontacteur (H) d6marre automatiquement le moteur Iorsque la pression du r6servoir d'air chute sous la pression d'enclenchement r6gl6e en usine.
PAGE 5
Garantie cornpl_te d'un (1) an Les outils industrielsde service intensif de DEWALT sont garantis pour une pGriode de un (1) an a partir de la date d'achat. DEWALT reparera gratuitement toutes defectuosites provoquees par un defaut de materiel ou de fabrication. Pour des renseignements relatifs aux reparations sous garantie, composer le 1-800-4-DEWALT (1-800-433-9258). Cette garantie ne s'applique pas aux accessoires ni aux dommages causes par des reparations realisees ou tentees par des tiers.
PAGE 6
* Noopere elproducto cuando est6cansado obajo Voltaje y protecci6n del circuito lainfluencia dealcohol o drogas. Mant6ngaseConsulte el Voltaje y Los Requisitos Minirnos Del Circuito De Derivaci6n en la secci6n alerta entodomomento. Especificaciones de la Bombay el Motor. * Nunca anule lascaracterfsticas deseguridad de _t,ATENCION: Existe riesgo de sobrecalentamiento. Ciertos compresores de aire se pueden esteproducto. operar mediante un circuito de 15 A si se cumplen las sLguientes condiciones.
PAGE 7
NOTA: Todoslossistemas deairecomprimido generan condensaciBn queseacumula en cualquier puntodedrenaje (potejemplo, tanques, filtro,posenfriadores, secadores). Esta condensaciBn contiene aceitelubricante y/osustancias quepueden estarreguladas y que sedebendesechar conforme alasleyes y reglamentaciones locales, estatales yfederales. _ADVERTENCIA: Riesgo de explosidn. Drene el tanque de aire diariamente. El agua se condensar4 en e/ tanque de aire.