DAEWOO ELECTRONICS CORP. 686, AHYEON-DONG MAPO-GU SEOUL, KOREA C.P.O. BOX 8003 SEOUL, KOREA TELEX: DWELEC K28177-8 CABLE: “DAEWOOELEC” S/M NO. : PRINTED DATE: May.
S/M No. : Service Manual Microwave Oven Model: KOG-1A0A9A KOG-1A6A9A ✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service Information Center May.
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY (a) Do not operate or allow the oven to be operated with the door open.
SAFETY AND PRECAUTIONS CAUTION : This Device is to be Serviced Only by Properly Qualified Service Personnel. Consult the Service Manual for Proper Service Procedures to Assure Continued Safety Operation and for Precautions to be Taken to Avoid Possible Exposure to Excessive Microwave Energy. 1. FOR SAFE OPERATION Damage that allows the microwave energy (that cooks or heats the food) to escape will result in poor cooking and may cause serious bodily injury to the operator.
SPECIFICATIONS MODEL KOG-1A0A9A, 1A6A9A POWER SUPPLY 120V~60HZ, SINGLE PHASE WITH EARTHING POWER MICROWAVE 1400W CONSUMPTION GRILL 1150W MICROWAVE ENERGY OUTPUT 1000W MICROWAVE FREQUENCY 2450MHz OUTSIDE DIMENSIONS (W X H X D) 539X300X406mm(21.2X16.0X11.8 in.) CAVITY DIMENSIONS (W X H X D) 354X228X373mm(13.9X14.7X9.0 in.) NET WEIGHT APPROX. 16.0Kg (35.3lbs) TIMER 99min. 99sec. FUNCTION SELECTIONS MICROWAVE, GRILL POWER SELECTIONS 10 LEVELS CAVITY VOLUME 1.1 Cu.
EXTERNAL VIEW 1.
2. FEATURE DIAGRAM 1 w e 5 6 7 0 23 9 4 8 r q 1. DOOR SEAL Door seal maintains the microwave within the oven cavity and prevents microwave leakage. 2. DOOR HOOK When door is closed, it will automatically lock shut. If door is opened while oven is operating, magnetron tube will immediately stop operating. 3. DOOR SCREEN Allows viewing of food. Microwave cannot pass through perforations in screen. 4. SPATTER SHIELD Protects the microwave outlet from splashes of cooking foods. 5.
3. CONTROL PANEL 2 M/W Defrost Grill 1. Bread 2. Soup 3. Baked Potato 4. Fresh Vegetable 5. Frozen Vegetable r 8 Timer/lb M/W Auto Cook Grill Defrost Dish Warmer Pasta LESS MORE Frozen Pizza Beverage 6 Auto Defrost Fish Poultry Meat 1 1 4 7 3 6 9 0 Kitchen Timer 2 5 8 0 4 9 3 5 7 w Stop/Clear Clock Start/Speedy cook 1. Time set pad - Used to set the cooking time and the present time. 2. Display - Cooking time, power level, indicators and present time are displayed. 3.
INSTALLATION 1. Steady, flat location This microwave oven should be set on a steady, flat surface. This microwave oven is designed for counter top use only. 2. Leave space behind and side All air vents should be kept a clearance. If all vents are covered during operation, the oven may overheat and, eventually, cause oven failure. 3. Away from Radio and TV sets Poor television reception and radio interference may result if the oven is located close to a TV, Radio, antenna or feeder and so on. 4.
OPERATIONS AND FUNCTIONS 1. Connect the main lead to an electrical outlet. 2. After placing the food in a suitable container, open the oven door and put it on the glass tray. The glass tray must always be in place during cooking. 3. Close the door securely. 4. When the oven door is opened, the light turns on. 5. The oven door can be opened at any time during operation by touching the door release button on the control panel. The oven will automatically shut off.
DISASSEMBLY AND ASSEMBLY - Cautions to be observed when trouble shooting. Unlike many other appliances, the microwave oven is high-voltage, high-current equipment. It is completely safe during normal operation. However, carelessness in servicing the oven can result in an electric shock or possible danger from a short circuit. You are asked to observe the following precautions carefully. 1. Always remove the power plug from the outlet before servicing. 2.
1. To remove cabinet 1) Remove three screws on cabinet back. 2) Push the cabinet backward. 2. To remove door assembly 1) Remove two screws which secure the stopper hinge top. 2) Remove the door assembly from top plate of cavity. 3) Reverse the above for reassembly. NOTE : After replacing the door assembly, perform a check of correct alignment with the hinge and cavity front plate.
3. To remove door parts. REF NO. A01 A02 A03 A04 A05 A06 A07 A08 PART CODE 3512204330 3512204340 3517005900 3515202900 3511711300 3517005800 3512301900 3513100700 3515101900 PART NAME FRAME DOOR BARRIER SCREEN *O STOPPER HINGE *T AS DOOR PAINTING AS BARRIER SCREEN *I GASKET DOOR HOOK SPRING HOOK (1) Remove the gasket door from door plate. (2) Remove the barrier screen inner from door plate. (3) Remove the door frame from door plate. (4) Remove the stopper hinge top from door plate.
4. Method to reduce the gap between the door seal and the oven front surface. (1) To reduce gap located on part ‘A’. A • Loosen two screws on stopper hinge top, and then push the door to contact the door seal to oven front surface. • Tighten two screws. (2) To reduce gap located on part ‘B’. • Loosen two screws on stopper hinge under, and then push the door to contact the door seal to oven front surface. • Tighten two screws.
5. To remove control panel parts. REF NO.
6. To remove high voltage capacitor. 1) Remove a screw which secure the grounding ring terminal of the H.V. diode and the capacitor holder. 2) Remove the H.V. diode from the capacitor holder. 3) Reverse the above steps for reassembly. 7. High voltage circuit wiring 8. To remove magnetron. 1) Remove a screw which secure the magnetron. 2) Remove the magnetron. 3) Reverse the above steps for reassembly.
9. To remove wind guide assembly. 1) Remove a screw which secure the wind guide assembly. 2) Draw forward the wind guide assembly. 3) Pull the fan from the motor shaft. 4) Remove two screws which secure the motor shaded pole. 5) Remove the motor shaded pole. 6) Reverse the above steps for reassembly. 10. To remove H.V.transformer. 1) Remove four screws holding the H.V.transformer. 2) Remove the H.V.transformer. 3) Reverse the above steps for reassembly.
11. To remove insulator Heater assembly. 1) Remove the HEX NUT (F09). 2) Remove the two HEX NUTS (F43). 3) Remove the insulator Heater assembly (C00). 4) Reverse the above steps for reassembly. REF NO. PART NAME PART CODE DESCRIPTION Q’TY C01 INSULATOR HEATER 3513302200 SPP T0.
INTERLOCK MECHANISM AND ADJUSTMENT The door lock mechanism is a device which has been specially designed to completely eliminate microwave radiation when the door is opened during operation, and thus to perfectly prevent the danger resulting from the leakage of microwave. DOOR LATCH BK WH RD BK WH GY BK/RD FRONT-PLATE PRIMARY INTERLOCK SWITCH BK INTERLOCK MONITOR SWITCH BUTTON SECONDARY INTERLOCK SWITCH(FRONT) D.O.
TROUBLE SHOOTING GUIDE Following the procedure below to check if the oven is defective or not. 1) Check grounding before trouble checking. 2) Be careful of the high voltage circuit. 3) Discharge the high voltage capacitor. 4) When checking the continuity of the switches, fuse or high voltage tranformer, disconnect one load wire from these parts and check continuity with the AC plug removed. To do otherwise may result in a false reading or damage to your meter.
CONDITION Outlet has proper voltage Fuse does not blow. CHECK RESULT CAUSE REMEDY No Continuity Defective magnetron Replace Check continuity of magnetron Check continuity of power supply cord No Continuity Open power supply cord Replace Normal Defective touch control circuit Replace Malfunction of D.O.M Switch Replace Display do not shown countdown NOTE All these switches must be replaced at the same time, please refer to “Interlock Mechanism And Adjustment”.
(TROUBLE 3) No microwave oscillation even though fan motor rotates.
(TROUBLE 4) The following visual conditions indicate a probable defective touch control circuit or membrane switch assembly 1. Incomplete segments, 1) Segments missing. 2) Partical segments missing. 3) Digit flickering other than normal display slight flickering. 4) " :0" does not display when power is on. 2. A distinct change in the display are not on when they should be. M/W Defrost Grill Timer/lb 3. One or more digits in the display are not on when they should be. 4.
MEASUREMENT AND TEST 1. MEASUREMENT OF THE MICROWAVE POWER OUTPUT Microwave output power can be checked by indirectly mmeasuring the temperature rise of a certain amount of water exposed to the microwave as directed below. PROCEDURE 1. Microwave power output measurement is made with the microwave oven supplied at rated voltage and operated at its maximum microwave power setting with a load of 1000 ± 5cc of potable water. 2.
2. MICROWAVE RADIATION TEST CAUTION 1. Make sure to check the microwave leakage before and after repair of adjustment. 2. Always start measuring of an unknown field to assure safety for operating personnel from microwave energy. 3. Do not place your hands into any suspected microwave radiation field unless the safe density level is known. 4. Care should be taken not to place the eyes in direct line with the source of microwave energy. 5.
3. COMPONENT TEST PROCEDURE • High voltage is present at the high voltage terminal of the high voltage transformer during any cooking cycle. • It is neither necessary nor advisable to attempt measurement of the high voltage. • Before touching any oven components or wiring, always unplug the oven from its power source and discharge the capacitor. 1. High voltage transformer 1) Remove connections from the transformer terminals and check continuity. 2) Normal readings should be as follows : Secondary winding .
WIRING DIAGRAM 26
PRINTED CIRCUIT BOARD 1. CIRCUIT CHECK PROCEDURE 1. Low voltage transformer check The low voltage transformer is located on the P.C.B. Measuring condition: Input voltage: 120V / Frequency: 60Hz Terminal Voltage LOAD NO LOAD 4-7 AC 12.6 V AC 14.7 V NOTE 1. Refer to Ciruit Diagram (point 4). 2. Secondary side voltage of the low voltage transformer changes in proportion to fluctuation of power source voltage. 3. The allowable tolerance of the secondary voltage is within ± 5% of nominal voltage. 2.
MP1 MP2 Mesure point 28
3. When there is no microwave oscillation 1) When touching START pad, oven lamp does not turn on. Fan motor does not rotate, but cook indicator in display comes on. ✻ Cause : RELAY 2 does not operate. → refer to Circuit Diagram (point 3) - Check method POINT A B RELAY 2 ON -5VDC GND RELAY 2 OFF GND -12VDC STATE 2) When touching START pad, oven lamp turns on. Fan motor and turntable rotate and cook indicator in display comes on. ✻ Cause : RELAY 1 does not operate.
2. P.C.B.
3. P.C.B.
EXPLODED VIEW AND PARTS LIST 1. DOOR ASSEMBLY Refer to Disassembly and assembly 2. CONTROL PANEL ASSEMBLY Refer to Disassembly and assembly 3.
REF NO A00 PART CODE 3511711230 PART NAME DOOR AS 3511711240 B00 PKCPSWX820 DESCRIPTION KOG-1A0A9A Q'TY 1 KOG-1A6A9A CONTROL PANEL AS PKCPSWAP40 KOG-1A0A9A 1 KOG-1A6A9A C00 3513302410 INSULATOR HEATER AS KOG-211M0A 1 F01 3510805500 CABINET AS KOR-1A1G0A 1 F02 3516004100 SPECIAL SCREW T1 TRS LR4 POLE 4X10 SE MFZN 3 F03 3516116500 CAVITY AS KOG-1A4H9S 1 F04 7122401211 SCREW TAPPING T2S TRS 4*12 MFZN 1 F05 7122401211 SCREW TAPPING T2S TRS 4*12 MFZN 1 F06 7112401011 S
REF NO PART CODE PART NAME DESCRIPTION F34 3513601500 LAMP BL 125V 25W T25 C5A H187 1 F35 7121400611 SCREW TAPPING T2S PAN 4X6 MFZN 1 F36 3966820200 MOTOR SYNCRO 120V 2W GM-16-12F17 1 F37 3518905400 THERMOSTAT OFF:90 ON:60 H#187 NB 1 F38 3513003410 HOLDER THERMOSTAT PP 1 F39 7272400811 SPECIAL TAPTITE TT3 TRS 4X8 MFZN 2 F40 3511405100 COVER WAVE GUIDE MICA T0.
ABOUT THIS MANUAL VISION CREATIVE, INC. 중구 남대문로 5 가 526 대우재단빌딩 16 층 담 당 MODEL 접 수 일 정 제 판 규 격 주홍준님 TEL KOG-1A0A9A,1A6A9A 05.05.11 1차 6차 2차 7차 3차 8차 4차 9차 5차 10 차 인쇄 MEMO 05.05.11-(KOG-131A9A11:파일없음,KOG-131A0A 만듬) 표지,4,5,12,14,31,32.
