8 VOLT CORDLESS DRILL/DRIVER Owner’s Manual NOTE: This 2 piece tool combo includes one 1.5Ah 18V Li-ion Batteries and one Charger. PRODUCT SPECIFICATIONS DRILL/DRIVER Variable speed range: 0–350/0-1400 RPM (no load) Torque clutch positions: 16 + drill mode Torque: 115 in lbs Keyless chuck: 3/8" (10 mm) double sleeve keyless Maximum drilling capacity: 1/4" (6 mm) in steel 3/4" (20 mm) in wood BATTERY & CHARGER Battery: 18 V, Li-ion 1.
TABLE OF CONTENTS Product specifications ………….………………………………………………………………. Table of contents ……………………………………………………………………...………... General safety warnings ……………………………………………………………..………... Eye, ear & lung protection ……………………………………………………………………... Electrical safety ……………………………………………………………………….………... Power tool safety ……………………………………………………………………...………... General safety rules …………………………………………………………………..………... Work area safety ………………………………………………………….…………..………... Electrical safety ……………………………………………………………………….………...
GENERAL SAFETY WARNINGS ! WARNING: Before using this tool or any of its accessories, read this manual and follow all Safety Rules and Operating Instructions. The important precautions, safeguards and instructions appearing in this manual are not meant to cover all possible situations. It must be understood that common sense and caution are factors which cannot be built into the product.
GENERAL SAFETY WARNINGS WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT. ! WARNING: Dust that is created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals that are known to cause cancer, birth defects, or other genetic abnormalities.
POWER TOOL SAFETY ! WARNING: Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of a ground fault circuit interrupter (GFCI) reduces the risk of electric shock. Save all warnings and instructions for future reference.
POWER TOOL SAFETY PERSONAL SAFETY – cont’d Hold power tool by insulated gripping surfaces, when performing an operation where the fastener may contact hidden wiring or its own cord. Fasteners contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock. Power tool use and care Do not force the power tool. Use the correct power tool for your application.
SPECIFIC SAFETY RULES ! WARNING: Know your cordless drill. Do not plug in the charger or install the battery in the tool until you have read and understand this Instruction Manual. Learn the tool’s applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the risk of electric shock, fire, or serious injury. Always wear eye protection. Any power tool can throw foreign objects into your eyes and cause permanent eye damage.
BATTERY & CHARGER SAFETY ! WARNING: Only use the charger supplied with this kit to charge the 18V battery. Charging any other batteries may damage the charger and possibly cause serious injury. Do not store or carry the battery in a manner in which metal objects could contact the exposed metal end. Do not place the battery in aprons, pockets, drawers, etc. with loose nails, screws, keys etc. The battery could short circuit causing a fire, personal injury or damage to the battery.
SYMBOLS ! WARNING: Some of the following symbols may appear on the drill. Study these symbols and learn their meaning. Proper interpretation of these symbols will allow for more efficient and safer operation of this tool. V A Hz W kW L kg H N/cm2 Pa OPM Min S or a.c.
KNOW YOUR CORDLESS DRILL Two speed gear box switch Horizontal level Double sleeve keyless chuck Torque clutch Trigger switch Forward / reverse switch Screwdriver bit storage Battery charger Battery Green LED Red LED Battery Charging cap 10
ASSEMBLY AND OPERATING INSTALLING THE BATTERY PACK IN THE DRILL CHARGING THE BATTERY PACK 1. Place the battery (1) in a dry location near a 120 V 60 Hz electrical outlet (Fig. 1) 2. Plug the battery charger transformer (2) into the 120 V 60 Hz wall receptacle. NOTE: The GREEN LED (3) on the charging cap (4) will turn ON indicating the power supply is “live”. 3. Place the charging cap onto the battery stem (5). NOTE: Make sure the charging cap is pressed fully onto the battery.
ASSEMBLY AND OPERATING ADJUSTING THE TORQUE FORWARD/REVERSE SWITCH Your drill/driver is equipped with an adjustable torque clutch for driving different types of screws into different types of materials. It also has a setting for "drilling". The forward/reverse switch (1) is conveniently mounted above the trigger switch (2) (Fig. 6). To make the drill rotate clockwise (for drilling) push the forward/reverse switch to the left.
ASSEMBLY AND OPERATING VARIABLE-SPEED TRIGGER SWITCH –cont’d Fig. 7 Fig. 9a LED WORKLIGHT Fig. 9b INSTALLING DRILL BITS The LED worklight (3) will automatically turn ON when the trigger switch is squeezed (Fig. 8). It will automatically turn OFF when the trigger switch is released. ! WARNING: Never hold the chuck body with one hand and use the drill power to rotate the drill body to loosen or tighten bits. Serious injury may result. This drill/driver is equipped with a double sleeve keyless chuck. 1.
ASSEMBLY AND OPERATING INSTALLING DRILL BITS –cont’d NOTE: Hand tighten the chuck jaws. Do NOT use pliers. You will damage the chuck. ! WARNING For safety reasons, the operator must read the sections of this Owner’s Manual entitled "GENERAL SAFETY WARNINGS", "POWER TOOL SAFETY", "SPECIFIC SAFETY RULES", "BATTERY & CHARGER SAFETY" and "SYMBOLS" before using this cordless drill. Verify the following every time the cordless drill is used: 1. Fig.
ASSEMBLY AND OPERATING DRILLING – cont’d HORIZONTAL DRILLING SPIRIT LEVEL NOTE: Make sure the hand placed on the body of the drill does not cover the air vents. Covering these air vents will reduce motor cooling, and possibly lead to overheating the motor. When drilling in a horizontal position, you can use the horizontal spirit level (1) that is located on the rear of the drill housing (Fig. 13).
ASSEMBLY AND OPERATING REMOVING THE CHUCK 1. Remove the battery pack from the drill. 2. Insert a 5/16” (8 mm) or larger hex key (1) into the chuck (2) and tighten the chuck jaws securely (Fig. 14). Make sure each of the chuck jaws (3) is seated on the flat surfaces of the hex key. 3. 4. Tap the hex key sharply with a mallet (4) in a CLOCKWISE direction. This action will loosen the screw in the chuck for easy removal. Fig. 16 RETIGHTENING A LOOSE CHUCK Open chuck jaws and remove the hex key. 1.
MAINTENANCE GENERAL BATTERY PACK REMOVAL AND PREPARATION FOR RECYCLING ! WARNING: When servicing, use only identical replacement parts. The use of any other part may create a hazard or cause product damage. To preserve our natural resources, please recycle or dispose of batteries properly. The batteries accompanying this tool may contain chemicals and metals that are harmful to the environment.
EXPLODED VIEW 18
PARTS LIST ! WARNING: When servicing, use only original equipment replacement parts. The use of any other parts may create a safety hazard or cause damage to the tool. Always order by PART NUMBER, not by key number. Key# 1 Part# 4020030007 Part Name M5X20 anti tooth Quantity 1 2 1140050004 Chuck 1 3 4030010145 ST2.
PARTS LIST Key# Part# Part Name Quantity 26 2010010088 2-stage planetary gear 5 27 1170070067 1-stage plant carrier 1 28 2010010089 1-stage planetary gear 3 29 2010090061 Fixed gear ring 1 30 4020010090 M3X8 2 31 3150090044 Motor flange 1 32 2010180045 Motor gear 1 33 1030030034 Motor 1 34 3120120109 Speed governing button 1 35 2050070002 Speed governing spring piece 1 36 1220010018 Air level 1 37 3120030101 Direction setting button 1 38 1060030070 Swit