Preface This manual includes hardware description and operation introduction of the equipment. For your and other people's safety, please read the manual carefully. Pay attention Pay attention to the words after the signs below A The words after this sign means there is great potential danger, which may cause major accident, damage or even DANGER | death, if it is not followed.
Specification Safety warning The safety notes listed in this manual is to ensure correct use of the machine and to keep you and other people from being hurt. The design and manufacture of welding machine considers safety. Please refer to the safety warning listed in the manual to avoid accidents. Different damage would be caused by wrong operation of the equipment as follows. Please read the user manual carefully to reduce such damage. Any contact of electric parts may cause fatal electric shock or burnt.
Specification AN Please follow the rules below to avoid heavy accidents. DANGER * Never use the equipment to do other things but welding. * Follow related regulations for the construction of the input-driven power source, choice of place, usage of high-pressure gas, storage, configuration, safekeeping of work piece after welding and disposal of waste, etc. * Nonessential do not enter the welding area. + People using heart pacemaker is not allowed to get close to the welding machine or area.
Specification A Please follow the below notes to avoid fire and explode, etc. DANGER No combustible in welding area. Keep off combustible when welding. Keep hot work piece after welding away from flammable gas. ¢ Do move away the combustible around when weld the dooryard, ground and wall. The wire connection of base metal should be as close to the welding place as possible. * Never weld those facilities with gas pipe or airtight slot. Put fire extinguisher around the welding area to prevent fire.
Specification The arc, spark, residue and noise are harmful to health, please wear protective appliance. WARNING ¢ Eye protection against arc is recommended when welding or supervise welding. * Please wear preventive spectacles. * Welder's gloves, welder’s goggles, long sleeve clothes, leather apron, and other standard protection equipment must be worn for welding operation. ¢ Screen to protect other people against the arc must be set in the welding place. /N\ Please follow the notes below to avoid gas cyli
Specification AN The wire end may deal damage, please note the following. WARNING * Never look into the electric conduction hole when checking the wire feeding is normal or not, or the shooting wire may stab your eyes and face. ¢ Keep your eyes, face or other naked parts away from the end of torch when feeding the wire manually or pressing the switch. AN For better work efficiency and power source maintenance, WARNING please note the following. * Precautions against toppling over.
Specification problems of the environment as follows. a. Upper and lower parts of the welding equipment and other nearby power cable, control cable, signal cable and phone cable. Wireless electric as well as TV radiation and reception equipment. Computer and other control equipment. Safety-recognition equipment etc. Such as supervise of industrial equipment. Health of people around. Such as personnel using the heart pacemaker or radiophone. Equipment for adjustment and measurement.
Specification Product Introduction The CUTOUT is made by international most advantaged invert technology. 50/60Hz frequency is inverted to high frequency (frequency is over 100KHz) by NOSFERATU, then reduce voltage and commute current, inverter power supply generates powerful DC welding current through PWM technology. Because inverter technology of switch power is used, volume and weight of main transformer has reduced substantially and efficiency has been increased by 30%.
Specification Specification Parameter cu Ten Inverter type SAMOSET Input voltage 1 phase AC, 110V 15% 1 Phase AC, 220V 15% input frequency. 50/60Hz 50/60Hz Input connector type Pr-wired for NAME 6-50P *adapter provided for NAME 6-50 to NAME 5-15 {for 220V or 110V operation) 5-13P yes 6-50P nave Rated input current 43 48.
Quick Setup and Use Guide Front panel features and controls 1. Amp Display 2, Air Pressure Gauge 9. Over current light 7. 2T/AT Trigger lock 8. Air Flow function a 10. Air Pressure regulator 6. Air Post flow 3. Amp Control 4, Central Torch Connector 5.
Quick Setup and Use Guide Phantasmagoria § Features Parameters W080 1500s 8, Amp Control Infinite: Lr NA 10-60 Anaconda THT Set AIr PRIME WELD CUT 60 User Annual Purpose Displays secluded amperage until cut starts. Once cut starts, then amps display dynamically by dis: playing the actual output amps while cutting. While Pilot arc is snagged or when cut star, the amps will drop ta 20-30 amps unfit continuity Is sensed and cutting are takes over and the pilot arc disengages.
Quick Setup and Use Guide Rear panel features and controls 1. CNC Connection 4, Gas Input Connection 2. 2-Pole Power Switch 3.
Quick Setup and Use Guide Wildfires Parameters Punitive This allows the unit to be used with a ONC machine and provides the basic Inputs for CNC operation. See pin-out section located in the back of this manual. The 2 pole breaker switch serves as the On/Off switch for the cutter. Always furn the cutter on and off by the switch first before using any disconnect switch. ‘The Plasma cutter 60 will operate on 220/240 ¥ 50/60 Hz power, including good quality 208 power.
Quick Setup and Use Guide Installation Input cable connection (enclose installing diagram) 1. Every machine has been supplied with the relevant voltage connecting plug. The power cable must be connected to the correct power source for either plug: 110v uses pigtail adapter plug supplies, 220v uses plug already attached on power cord end. If the Plasma Cutter is connected to a 220v Power source using a 110v plug or if the 220v power plug is connected to 110v this may cause damage to the unit. 2.
Quick Setup and Use Guide Operation Turn the power switch to the “on” position. At this time, indicator light will be ON showing unit is powered on. 1. Press the front panel switch to SET AIR position, there will be constant air flow, adjust the air (gas) pressure and set to between 55 to psi. Please refer to the air pressure setting on page. 2. Press the torch trigger and you should have a plasma arc from the tip. Caution: the plasma arc can cause extreme burns, keep tip away from your body at all times.
Quick Setup and Use Guide SAFETY 1. Make sure the work area is adequately ventilated. The Plasma cutter is supplied with Axial-flow fan to cool both upper and lower heat sinks and boards. NOTES: Exhaust and Intake vents must be clear of any obstructions in order to allow the Plasma cutter to adequately get air flow for cooling. A minimum of twelve inches is required for air flow to and from all vents. 2.
Basic Theory and Function The design of the blow back start may cause a slight delay in the arc as the air pressure must bully inside the torch tubing and head to create the pressure needed to force the electrode off the nozzle seat, This may take up to a second, If the torch does not light after 3 seconds, let go of the trigger and press it again, If the start or arc is erratic check nozzle and electrode for tightness and wear, EDGE START PIERCE START Edge Starts are the best type of start if passable to p
Basic Theory and Function TIP; For longer consumable life do not use the pilot arc unnecessarily. Do not fire the torch unless you are near the metal and ready to cut, FLAME AT NORMAL TRAVEL SPEED FLAME AT FAST TRAVEL SPEED => TRAVEL => TRAVEL FLAME AT SLOW TRAVEL SPEED => TRAVEL ) P IMPORTANT: Check consumables regularly for wear and change them out before they are completely worn.
Basic Theory and Function AN EXAMPLE OF CUTTING A LEAD-IN WHEN CUTTING OUT A DISK SHAPED OBJECT 2h.
Maintenance and Troubleshooting Procedures not specifically explained in this manual must be performed only by a qualified technician. A TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION OR ELECTRIC SHOCK: Make sure the power Switch of the Plasma Cutter is in its “OFF” position and that the Plasma Cutter is unplugged from the electrical outlet before performing any inspection, maintenance, or cleaning procedures. TO PREVENT SERIOUS INJURY FROM PLASMA CUTTER FAILURE: Do not use damaged equipment.
Maintenance and Troubleshooting IMPORTANT! Be CERTAIN to shut off the Plasma Cu tater, and disconnect it from power and air before adjusting, cleaning, or repairing the unit. A technician should discharge all capacitors before performing any internal procedures. FAN RUNS WHEN SWITCHED ON BUT ARC WILL NOT IGNITE Check Air Switch AIR SWITCH SET TO AIR SWITCH SET TO "SET AR” "2T"or"4T" Set Alr Switch to ™2T "or" 4T". Alr pressure too high or too low.
Maintenance and Troubleshooting IMPORTANT! Be CERTAIN to shut off the Plasma Cutter, and disconnect it from power and air before adjusting, cleaning, or repairing the unit. A technician should discharge all capacitors before performing any internal procedures. ARC IGNITES FOR SEVERAL SECONDS BUT THEN GOES OUT AIR PRESSURE TOO HIGH Set Compressor’s Alr Pressure Regulator between 80 120 PSI. Air pressure too high or too low. Check the air pressure setting on both the Compressor and the Cutter.
Maintenance and Troubleshooting IMPORTANT! Be CERTAIN to shut off the Plasma Cutter, and disconnect it from power and air before adjusting, cleaning, or repairing the unit. A technician should discharge all capacitors before performing any internal procedures. CUT GOES ONLY PARTIALLY THROUGH THE WORK PIECE Material being cut Is too thick. Ses Maximum Cutting Thickness on page 24. WITHIN THICKNESS RANGE TOO THICK Turn up the Output Current Use a mots Knob and try again ata powerful slower Torch travel speed.
Maintenance and Troubleshooting IMPORTANT! Be CERTAIN to shut off the Plasma Cutter, and disconnect it from power and air before adjusting, cleaning, or repairing the unit. A technician should discharge all capacitors before performing any internal procedures. FAST CUTTING TIP WEAR OR EXCESSIVE SLAG FORMATION These two problems have similar causes and will often appear simultaneously. The same diagnostic procedures and remedies apply to both.
Reference CNC CONNECTOR PIN OUT REAR SOCKET 1 seem << wa = VED DIVED LTA ' 1000 6 beefs . wr ww 100g Exerciser) 7 . ’ wna! —wn Lo 1/16 DIVIDED Mh HEALTHY 12 CNC control board Pin and board numbers correspond to each other. 8 is not used ¢ Pins and 2 activate (turn on) the plasma cutter. * Pin 9 and 10 gives the “OK to Move” signal. These are Dry style contacts. It is non electronic switch that closes when the pilot arc transfers to cutting arc. Sometimes referred to as “Arc OK".
LEE LG PSI SETTING REFERENCE TABLE Output AMP Air Pressure (PSI) pul Cutting Midst] Material Torch to Work . AMPS | PS! | Thickness Distance Optimum Cut Speed inch [mm | inch [mm | iPM mm/min 26GA | 05 236.22 6000 30 | 55 [16GA | 16 110.24 2800 40 | 55 [10GA | 34 86.61 2200 a e036 | 5 295 1600 1/4" 6 4724 1200 [CE] 1100 55 7025 | 10 3937 1000 B62 600 5/3" 16 17. 450 3/4" 20 11.
Parts List Parts List and Diagram Back Left Iron Part Bottom Housing 1 1 Back Right Plastic Part 1 Quick Connector 1 Back Right Iron Part 1 Central Connector 1 Beam 2 Potentiate 2 Upper PC Board 1 Output Current Knob 2 Plastic Bracket 1 Air Pressure Regulator 1 Radiator 4 Air Pressure Gauge 1 Middle PC Board 1 Switch 1 10 |12 pins CNC Socket 1 Front Panel PC Board 1 11 [Power Cord Clip 1 PC Board Right Bracket 1 12 |Power Cord 1 PC Board Left Bracket 1 13 |Fan Hood 1 Main Control PC Board 1 14 [Cooling Fan