Installation Instructions

1
Fig. 6
Fig. 5
Fig. 6a
Fig. 3
Fig. 4
Fig. 1
Fig. 7
Fig. 8
Fig. 2
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2) SCRIBING
1) BUILD-UP STRIPS
COUNTERTOP INSTALLATION
Optional Installation Kit Includes Tools Required
Build-Up Strips
Shims
1 ¼" Screws
Miter Joint Fasteners (if needed)
Waterproof Wood Glue
(if needed)
Moisture Barrier Tape
(If you have a dishwasher)
Hammer
Marking Utensil
Tape Measure
Screw Gun
Safety Glasses
Belt Sander
Phillips Screw Driver
Square Drive
Jig Saw
Utility Knife
Wrench
716"
(NOTE: Belt sander and marking utensil required for both action fasteners and miter bolts)
With the countertop in position, trace contour of wall onto backsplash
with marker (Fig. 6). Move countertop to work area and use belt sander
to remove the material up to the marked line. Always make sure the
sander is cutting (rotating) into the laminate edge to avoid chipping the
laminate (Fig. 6a).
Scribing Countertops to Contour of Wall
1. Check to see if cabinets are level. Adjust cabinets if
possible, shims may be required later if cabinets can not be adjusted.
2. Pre-drill holes in the front and back of build-up strips. Attach strips
to the top of the cabinets face and back frame using 1-1/4" drywall
screws. Place build-up strips every two feet of the cabinet run. Make
suretoplacetherstandlaststrip2"fromtheendofthecabinetrun
to offset the build-down for any end caps (Fig. 5).
3. When installing build-up strips on sink base, measure the opening
for the sink to verify that the build-up strip is installed not to impede
the installation of the sink.
1B) Standard Cabinets / Overhang
1A) Frameless Cabinets / Overhang
1. Check to see if cabinets are level. Adjust cabinets if
possible, shims may be required later if cabinets can not be adjusted.
2. Measure the width of the build down stick next to the endcap located
on the underside of the countertop (Fig. 1).
3. Measure in from the end of the cabinet the distance of the build
down stick plus 1/4" and mark (Fig. 2). Pre-drill the front and back of
the build-up strip where it will fasten to the cabinets. Then pre-drill an
additional 3 holes of equal distance in the middle of the build-up strip
for screw installation into the bottom of the countertop. Install
using 1-1/4" drywall screws at marked spots.
4. Install a build-up strip on either side of the joint where two cabinets
meet, making sure to leave enough room for installation of screws
from the bottom into the countertop (Fig. 3 & 4).
5. When installing build-up strips on sink base, measure the opening for
the sink to verify that the build up strip is installed far enough
away not to impede the installation of the sink.
Follow 1A for Frameless Cabinets / Overhangs
Follow 1B for Standard Cabinets / Overhangs
Additional build-up strips and 1-1/4" screws may be required for installation on a frameless
cabinet system. Additional materials can be purchased at any Menards
®
store.
Additional build-up strips may be required for installation on a frameless cabinet system. 1 x
4's can be used as longer build-up strips.
1. Apply a liberal amount of miter bond glue to the edge of each piece.
2. Install supplied biscuits.
3. Slide pieces together.
4. Snug (not tighten) miter bolts with wrench. The mitered pieces should
not move easily, yet able to be moved for alignment with a sharp blow.
Wipe excess glue (Fig. 7).
5. Locate the high side of each miter from the laminate side. Pound
down the high side with hammer and wood (Fig. 8). After adjusting,
tighten the closest miter bolt. Repeat process for the length of the
seam. Before moving countertop, the adhesive in the joint must dry
for a minimum of 60 minutes. After the joint is dry further adjustments
will not be possible.
(NOTE: Miter bolts, 7/16" open faced wrench, miter biscuits, and glue required)
MITER BOLTS
Before Starting
Helpful Tips
Do not store materials outside or in locations where they may be exposed to water or high humidity. Installation of a countertop thought to be either
defective or have dimensional error does not extend your warranty to include installation or reimbursement and may void your warranty. The limited
warranty covers replacement or repair only.
Placethecountertopbackintopositionandcheckfort.Repeat
above steps if necessary.
All overhangs require build-up strips the full depth of the countertop for support.
Any overhangs longer than 15" require support to the oor.
Any cabinet depth over 24" will need a custom build-up strips to be made. Add support for
any overhang over 10".
Waterproof Wood Glue only used to attach the miters of the countertop.
It’s extremely important if purchasing glue off store shelf that it’s
waterproof wood glue (Sku 485-4284) and not regular wood glue (any
other glue used in attaching miters will void warranty). Do not use any
type of caulk.
3) MITER BOLTS

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