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Operation Manual

for P014 and System E

P014 Hydraulic Jack Pump

Summary of content (15 pages)

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P014 Hydraulic Jack Pump Operation Manual for P014 and System E
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Contents Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Features and Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Overview  1 Overview INTRODUCTION The P014 hydraulic jack pump you have chosen, is an extremely effective pressure pump, and we are confident that it will live up to your expectations. Over the course of many years, we have acquired extensive knowledge of industrial precision pressure calibration. This expertise is reflected in our products, all of which are designed for daily use in an industrial environment.
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Overview  2 FEATURES AND PARTS LISTS Parts List for P014 Part Number Description 60R955 1/4" BSP Male Removable Plugs (4) 60R159 Allen Key 1/4" BSP Male Removable Plug Bonded Seal Fine Adjust Knob Reference Indicator Port Adjustment Screw Banjo Connector Set Handle Valve Optional components shown. Fine adjust and banjo connector are only included with the pump systems and not with the basic P014 pump.
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Overview  3 Parts Included with Pump Systems for JOFRA Reference Indicators System E EXX (P014) Part Number Description 127400 * 1/4" NPT Male to 1/8" BSP Male Fitting  127401 * 1/4" BSP Female to 1/8" BSP Male Fitting  11-90109 1/4" BSP Male to 1/4" NPT Female Fitting  SPK-HPC-004 1/4" BSP Male to 1/4" BSP Male Banjo Connector  60R955 1/4" BSP Plug  (2) 127402 * 1/8" Bonded Seals  60R120 1/4" Bonded Seals  60P013 1/4" BSP Male Fine Adjust  104203 * Test Leads; Red & Bl
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Overview  4 Parts Included with Pump Systems for Crystal Reference Indicators Pump System E is delivered with an Aluminum Carrying Case with the pump filled with hydraulic oil. The pumps System E may be shipped drained by entering -E in the pump system ordering code. See Ordering a Pump System below.
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Safety Instructions  5 Safety Instructions Please follow the instructions and procedures described in this manual. They are designed so that you get the most out of your pressure system and avoid any personal injuries and/or damage to the system. GENERAL CAUTIONS • • • • • • • • Avoid knocking, bumping or dropping the pressure system. This can cause permanent damage to the system and loss of accuracy.
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Operating Instructions  6 Operating Instructions GENERATING PRESSURE Follow these steps to use the pump. 1 Lower the handle to its lowest position. 2 Loosen the adjustment screw and turn the banjo set to the desired position. Firmly tighten the screw. 3 Remove plugs using a 6mm Allen key, and fill with test fluid (if necessary). 4 Connect the optional extension tube, pressure hose, and other connection fittings, as needed.
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Connection Diagrams  7 Connection Diagrams JOFRA REFERENCE INDICATORS CALIBRATION INSTRUMENTS JOFRA™ HPC500 Handheld Pressure Calibrator F1 F2 F3 1 2 3 4 5 6 8 9 SETUP CALIBRATION INSTRUMENTS JOFRA 7 IPI MKII zero SELECT 0 CLEAR Industrial Pressure Indicator MKII ZERO MAX MIN CONFIG BACK DPC-501 ENTER JOFRA™ Thread tape required 60R164 1/4" FBSP/1/4" FNPT 127401 1/4" FBSP/1/8" MBSP 127401 1/4" FBSP/1/8" MBSP 126025 1/4" FBSP/1/2" FBSP (to DPCJ Sensor) 11-90109 1/4"
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Connection Diagrams  8 CRYSTAL REFERENCE INDICATORS NPT MALE nVision XP2i Reference Recorder 30 Series Pressure Calibrator Digital Test Gauge 300 PSI Intrinsically Safe NPT FEMALE Intrinsically Safe Hi peak Lo 3000 PSI zero units clear clr setup next enter Thread tape required.
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Specifications  9 Specifications Pressure Ranges 0 to 700 bar / 0 to 10 000 psi. O-Ring Material NBR 70. Pressure Connections XX Reference Port 1/4" BSP Female. XX Adapter/Accessory Ports 3 x 1/4" BSP Female. Dimensions Pump �� 365 x 200 x 142 mm / 14.4 x 7.9 x 5.6 inch . Weight �� 5.1 kg / 11.2 lbs.
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Support  10 Support TROUBLESHOOTING Unstable Pressure XX Problem: Pressure cannot be generated correctly, or set pressure does not remain stable. XX Solutions: • • Check that all adapters and pressure fittings have been tightened sufficiently to eliminate leaks. Confirm test fluid does not contain air (air in the fluid can increase adiabatic effects). You may have to adjust the pressure a few times before the pressure is stable enough for calibration. Replace test fluid if necessary.
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Support  11 FITTING KITS AND SPARE PARTS Service Kits P/N: 60P014. . . . . . . . . For P014 pump. Hoses P/N: 65P175. . . . . . . . . Hose. 1.0 m, 1/4” BSP Female to 1/4” BSP Male connection. P/N: 65P180. . . . . . . . . Hose. 2.0 m, 1/4” BSP Female to 1/4” BSP Male connection. P/N: 60I156. . . . . . . . . . Hose. 1.5 m, 1/4” BSP Female to 1/4” BSP Male connection. P/N: 60I157. . . . . . . . . . Hose. 5.0 m, 1/4” BSP Female to 1/4” BSP Male connection. Adapters, Fittings and Plugs P/N: 50-REP 615. .
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Support  12 CONTACT US United Kingdom Germany USA India China Tel +44 (0)1243 833 302 Tel +49 (0)2159 9136 510 Florida - Mansfield & Green Tel +91 22 2836 4750 Shanghai jofra@ametek.co.uk info.mct-de@ametek.de Tel +1 (800) 527 9999 jofra@ametek.com Tel +86 21 5868 5111 Singapore Beijing cal.info@ametek.com France Denmark Tel +33 (0)1 30 68 89 40 Tel +45 4816 8000 California - Crystal Engineering Tel +65 6484 2388 Tel +86 10 8526 2111 general.lloyd-instruments@ametek.