User's Manual Part 4

95
Maintenance
Throttle Control Inspection
1. With the engine OFF,
rotate the throttle control
grip fully open and then
release it. It should rotate
smoothly from the rest
position to the
completely open
position. It should return
to the rest position
quickly when released.
2. Repeat the twist and release process with the
handlebars turned fully right and fully left.
3. Service the throttle system if throttle operation is not
smooth or if throttle grip does not return properly. See
the INDIAN MOTORCYCLE Service Manual or an
authorized INDIAN MOTORCYCLE dealer.
Sidestand Lubrication
Periodically lubricate the sidestand bushing. See page 66
for sidestand inspections.
Mechanical Clutch Lever Freeplay
1. Hold the clutch cable. The clutch cable adjuster nut is
located alongside the left down-tube. Slide the rubber
protective cover away from the lock nut. Loosen the lock
nu
t.
2. While holding the cable, turn the cable adjuster inward
or outward until clutch lever freeplay is 0.5-1.5 mm.
3. While holding the cable, tighten the adjuster lock nut
securely.
4. Verify that the safety switch activates properly. The
engine should not start in gear with the clutch lever
released.
Tip: The starter interlock switch is dependent on the clutch lever
freeplay being set correctly to ensure activation of the clutch
safety switch.
Clutch
Lever
.02-.059 in.
(0.5-1.5 mm)
Freeplay