Owner's Manual Permanently Lubricated Tank Mounted AIR COMPRESSOR Model No. 919.152141 • Safety Guidelines • Assembly • Operation • Maintenance • Service • Troubleshooting • Repair CAUTION: and Adjustments Parts Read the Saf_y Guidelines and All Instructions Opsr_ing. Sears, 026336 R_. Carefully Before Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Cre_tsmanwebslte: www.sears.
h _=Tml_ [_[_o_ui=_--_ WARRANTY ............................................. SPECIFICATION CHART .................................... SAFETY GUIDELINES .................................... GLOSSARY ...................................... ACCESSORIES ......................................... DUTY CYCLE ...................................... INSTALLATION ...................................... OPERATION ........................................ MAINTENANCE ...................................
Model No. Max. Developed HP Bore Stroke 919-162141 2 47-625 31.7S Voltage-Single Phase Minimum Br_nch Circuit Requirement Fuse Type 120V 10 amps Time Delay Air Tal_k Capacity Appro× Cutqn Approx Cut-out SCFM @ 40 psig SCFM @ 90 pgi9 4 120 150 3.7 2.6 [_-Y±I.1 :t_ [_lJl.J=l_l_lm .] =laLl_li[.]O_-'] Thls manuaL contains information that is important for you to know and understand This _nformation rel_Ie_ t_ protecting YOUR .&&FET'f and PREVENTING EQUIPMENT PROBLI_.IvIs.
Save these instructions Improper oporatlon or maintenance of this product ptop_y damage, Read _nd understand using thig equipment.
iri_"i_iff WARNING: Risk of Bursting in a violent 1. 2. 3. The following conditions could lead to a weakening tank explosion and could cause property damage of the tank, and result or serious injury. What Could Happen Failure to properly drain condensed water from tank. Hqw To, Pr.even_ i_ Draln tank daily or a_ler each use, If lank deve]aps _ leak, replace it causing rust and thinning =teel tank. immediately with a new tank nr replace the entire compressor. of the Modifications to the tank.
WARNING; Risk of Burns HOW WHAT CAN HAPPEN Touching e_poEed mats{ such as _hc compressor head or outlettube_,man result in serious burn_. TO PREVENT IT Novcr touch any exposed metal par_s on compressor during ar immediately after operation. Compressor will remain hot for saveral mlnute_ after operation, Do not reach around proteotlve shrouds or attempt malntenance until unit has been allowed to ¢o01.
if2" i il'l ""' ' '111 II WARNING: Risk Unsafe Operation WHAT UNsafe operation CAN HAPPEN injury or death [_ HOW Of your air compressor could Igad to serious you or others, to = TO PR_VF-NT TT Rcview and understand all Jnstruc{ians and warnings in this manual. Become familiar with the operation and controls of _hc air compre,_,,r, Keep opera_in@ are_ alger of el! persons. pets, and ot_stacles. Keep children away from the a_r compressor at all times.
Become familiar before operating CFM: Cubic with these terms the unit. feet per minute, SCFM: Standard cubic feet per minute: a unit of measure of air delivery. PSIG'. Pounds per square inch gauge; a unit of measure of pressure. Code Certification: Products that bear one or more of the following marks; LIL, GUL, ETL, CETL, have been evaluated by OSHA certified independent safety laboratories and meet the applicable Underwriters Laboratories Standards for Safety.
IMPORTANT.' The outlet being used must be installed and grounded in accordance with all local codes and ordinances. HOW TO SET UP YOUR UNIT Location of the Air Compressor 2. Loce_e the air compressor in a clean, dry and well ventilated area, The air compressor should be located at least 12' away from the wall or other obstructions that will interfere with Make sure the outlet being used has the same configuration as the grounded plug DO NOT USE AN ADAPTER. See illustration, the flow of air.
E:_te_lsion Cords Using extension recommended. cords Voltage will cause voltage Protection Refer to the Specification Chart for the voltage and minimum branch circuit requirements. cords is not The use of extension resulting in power ang overheating. a[_d Circuii; to drop loss to the motor Certain Attacn extra air hoses at tt/e air outlet instead of us)rig extension cords. operated following airoompressor_ can be on a 15 amp circuit conditions are met. if the 1.
Know Your Air Compressor READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. ' Regulator 8_e_t Description of Operation Become familiar wlth these controls before operating th_ uniL On/Auto/off Switch; Turn this switch ON to provide automatic power to the pressure switch and OFF to remove power at the end of each use.
Air Compressor Pump (not shown); Compresses air into the air tank. Working air Je not avaiJable until the compressor has raised the air tank pressure above that required at the air outlet. Check Valve: When the air comDressor is operating, valve is "open", allowing air to enter the sir tank the cheek compressed When the air compressor reaches "cut-out" pressure, the check valve "closes", allowing air pressure re remain inside the sir tank.
Befo]e Each }-low to Start: Start-Up: I. Place On/Auto/Off lever to "OFF" end close air regulator. 2. Pull regulator knob out, turn counterclockwise until it stops. 3 Attach hose and accessories. NOTE: The hose or accessory will reuu_re e quick connect plug if the air outlet is equipped with a quick connect socket. Push 1. knob in to lock in place. 2, Turn the On/Auto/Off lever to "AUTO" and allow tank pressure to build, Motor will stop when tank pressure reaches "cut-out" pressure.
Customer Responsibilities _eforo _ach J@@ Daily or after each U_O ]hack Safety Valve • 3rain Tank Unit cycles automatically when power is on. When performing maintenance, you may be exposed to voltage sources, compressed air, or moving parts. Personal injuries can occur. Before performing any maintenance or repair, disconnect power source from the 6ompr_ssor and bleed off all air pressure. To Drain Set the On/Auto/Off "OFF". 2.
power Unit cycles nutomatjcally Is on, When doing Maintenance, 3. when you may be exposed to voltage sources, compreased air or moving parts, Personal injuries can occur. Before peHorming any Maintenance or repair, unplug the compressor and bleed off all air NOTE; The hose clamp is not reusable. You must purchase a new hose clamp, see the Parts List Manual or purchase a standard hose clamp at a Iota[ hardware store, 4, pressure.
To Replace Regulator 1. Release all air pressure from air tank. See "To Drain Tank' inthe Maintenance section. 2 Unplug 3, Using an adjustable wrench remove the outlet pressure gauge and quick connect from the regulator 6, Assemble the regulator and orient as shown. unit. NOTE: Arrow indicates Make sure it is pointing direction of air flow. 4. Remove the regulator. 5. App{y pipe sealant tape to the nipple on the standpipe. flow of air, in the 7.
Before make 1. you store the air compressor, Review tank. If not drained, corrode and weaken the "Maintenance" section on the preceding and perform scheduled ma}ntenence 2 Water will condense in the air sure you do the following: pages causing 7. as necessary, Bet the On/Auto/Off lever to "OFF". 3 Turn the regulator counterolockwiae and set the outlet pressure to zero. 4. Remove the air tool or 8.
II Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or compressed air sources. Personal inju W may occur. Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressure. PROBLEM CAUSE Excessive t_}lk Pressure pressbre safet valve pops off shut of1 motor compressor "cut-out" Air leaks at fittin@s, switch CORRECTION Ooes not when reaches pressure.
CORRECTION CAUSE PROBLEM Regulator will not shut off air Damaged regulator. Replace. Motor overload protection switch has tripped. Let motor cool off and overload switch will automatically reset. Tank pressure exceeds _ressure switch "cut-in" Motor wilr start automatically when tank pressure drops below "cut-in" pressure of )ressure switch. outlet. Motor run, will not pressure. Extension cord le wrong length or gauge. Cheek Ct_eck vane stuck open.
Air Compressor D2@336 Model Number 919.
Air Compressor Model Number 919.152141 KEY NO_ 1 PART NUJVIBER Z-D24671 3 91895680 4 5 SSF-621 SSP-480 6 7 SSW-7480 AC-0430 SS_5314-1 8 D20114 9 D20643 10 D20675 11 12 Z-D2185_ $8-2071 13 SSW-7367 14 SSP-6021 15 17 Z-D25879 $$P-537 18 D28878 19 20 CAC_1254 + 21 CAC-1206-1 24 26 LA-3092-! SUDL-403-1 28 LA-3108 33 D24204 34 D21921 + order Indivicluaf parts, see pump D.ESCRIPTION Tank Recess Rubber Bumper (3 used) Screw (3 used) Screw (2 used) Nipple, 1/4-18 NPT X 2.
•.Jil ivj I:JlD]V±T_:__,I _,_ Air Comprassor Model Number 919.
Air Compressor Model Number 919,152141 KEY N_%, 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 Ng&_RLEUmg_ T > x > CAC-1320 D25735 D25877 CAC -1212 D22253 CAC-J 199 Z_CAC-4323 SSG-8169 ......... SSF-3147 Shroud (felt) Shroud (right) Head Tube Seal Outtet Tube Head Gasket Valve Plate Assembly O-Ring 2.132/2,0961D ,073/.067W Cylinder $_seve Screw, 3/8-16UNC Socket Head Rod Assembly Endbelf Assembly Screw, 8-32X.375/.
