Owner's Manual I:RRFTSMRN® CUTTING TOOL Model No. 183.172510 • Safety Instructions • Accessories CAUTION: Before using this Cutting Tool, read this manual and follow all its Safety Rules and Operating Instructions, • • • • • Assembly Operation Maintenance Parts List Espanol Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA Part.
SECTION PAGE SECTION PAGE Warranty ........................................ Product Specifications ...................... Power Tool Safety ............................ Cutting Tool Safety ........................... Electrical Requirements & Safety ........ Accessories .................................... 2 2 3 4 5 6 Carton Contents .............................. Know Your Cutting Tool .................... Assembly & Operation ...................... Maintenance ...................................
IA WARNINGJ Before using your cutting tool, it is critical that you read and understand these safety rules. Failure to follow these rules could result in serious injury to you or damage to the cutting tool. 15. REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning "ON". Good safety practices are a combination of common sense, staying alert and understanding how to use your power tool.
IA WARNING] For your safety, do not plug in your cutting tool or try to use any accessory until it is completely assembled and installed according to these instructions, and until you have read and understood this Owner's Manual. 11. NEVER HOLD THE WORKPIECE IN ONE HAND while operating the tool with the other hand. Failure to follow these safety rules will result in risk of serious injury, 13. NEVER START THE TOOL WHEN THE BIT IS TOUCHING THE WORKPIECE.
DIo]Ill :t Ill=Ill _l_-tnllW:lllll[o] _ [€llJla] =111_1:1."]I;[e] =_I::):t 1:1_ _.1[el _[e(e] t._e]._! Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current the tool will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table below shows the correct size to use according to cord length and nameplate ampere rating. If in doubt, use the next heavier gauge.
r:Io_e]::_"!,._ AVAILABLE [A ACCESSORIES UNPACKING AND CHECKING WARNING] [,A WARNING CARTON CONTENTS I Use only accessories recommended for this cutting tool. Follow instructions that accompany accessories. Use of improper accessories may cause injury to the operator or damage to the cutting tool. If any part is missing or damaged, do not plug the cutting tool into the power source until the missing or damaged part is replaced and assembly is complete.
A G H L B __ E M C D j K Items D, E and F are optional attachments and must NOTE: be purchased separately I
NOTE: Optional Circle Cutting Attachment Sold Separately. © Motor Housing Locking Knob Motor Housing Locking Knob Mounting Bracket Mounting Bracket Circle Knob Mounting Insert PivotPoint Knob Sole Plate - Mounting Disc Motor Housing Adjusting Knobs Locking Knob Locking Knob Precision Handle Bevel Knobs Router Base Sole Plate I Attachment NOTE: Optional Sold Router Separately.
[A, WARNING] Remove the plug from the power assembly, changing accessories making adjustments. This safety prevent accidental starting of the result in serious injury. source before or cutters and action will help tool which could INSTALLING CUTTING BITS - cont'd . Insert new cutting bit (4) into the collet. [_, WARNING I Insert the bit all the way into the collet and then pull it back between 1/16"and 1/s'.
CHANGING COLLET INSERT INSTALLING FREEHAND SOLE PLATE - cont'd The cutting bits for this tool are locked into place with a collet nut (1) and collet (see Fig. 3). The tool is assembled at the factory with a 1/8"collet (2) which is used to hold the cutting bit. An additional ¼" collet (3) is supplied for holding SMALL router bits with a ¼" shank. . 2 , Remove accessory locking knob (_i) from the base of the cutting tool motor housing (see Fig. 4).
PRACTICE CUTS USING FREEHAND SOLE PLATE IA WARNING I Have you read "POWER TOOL SAFETY", "CUTTING TOOL SAFETY" and "ELECTRICAL SAFETY" on pages 3, 4 and 5 of this Manual? not, please do it now before you operate this curing tool. Your safety depends on itl 6. Turn the switch ON. When the motor is up to full speed, slowly tip the tool to an upright position, letting the bit cut into the workpiece (see Fig. 7).
CUTTING OUTLET OPENINGS IN DRYWALL IA DANGER CUTTING OUTLET OPENINGS IN DRYWALL - cont'd I Do not attempt to use this tool to make cut-outs around any fixture or opening which has live electrical wires or on any wall which may have electrical wiring behind it. If a live wire is contacted, the bit could conduct the electric current to the tool, creating an electrocution hazard for the operator. Turn OFF breakers or remove fuses to disconnect the electric circuit in the area of work.
ADJUSTING FREEHAND SOLE PLATE - Cont'd I"J_ =[_[_[o]_IIV:I_Ie]I: INSTALLING PRECISION HANDLE The precision handle is designed for use when precision control over the tool movement is desired. The comfortable handle can be used with either the right or left hand. . 2. Remove accessory locking knob (1) from the base of the cutting tool motor housing (see Fig. 10).
CIRCLE CUTTER OPERATION CIRCLE CUTTER OPERATION - cont'd 5. IA WARNING I Unplug the tool from the power source before changing accessories, changing bits and making adjustments. , Before turning the tool ON, check to make sure bit and all accessory fasteners are securely tightened. 1. Mark the center of the circle you wish to cut on the workpiece and drill a 6 mm or 1Sly" pilot hole, 2. Adjust cutting bit depth to 1/8" longer that the thickness of the material being cut. , 4.
I_olUjll_l:Y:!,:']:l SETTING ROUTER DEPTH NOTE: Optional Router Base Attachment Sold Separately. Depth of cutting is controlled by sliding the router base up and down in the adjusting sleeves. The router accessory converts your cutting tool into a small hobby router that is capable of handling small ¼" shank router bits as well as the cutting bit. The tilting base is ideal for bevel cutting. I_ WARNING 1. Loosen both height adjusting knobs (1) by turning them counter clockwise (see Fig. 16). 2.
FREEHAND CUTTING AND ROUTING CUTTING STRAIGHT LINE WITH STRAIGHT EDGE When the router base accessory is installed on the cutting tool, it will function as a small router to be used for freehand cutting of irregular shaped patterns. You can cut patterns out of the workpiece with the cutting bit or route patterns into the workpiece with small router bits. To cut a straight line, you can use a straight edge template to guide the router base. FREEHAND CUTTING 2.
:(o]e|l_.-_ cu'rrlNG :r.,T."] CURVED LINE WITH A TEMPLATE EXTERNAL CLEANING To cut a curved line, you can use a curved template to guide the router base. 1, Make a template from hardboard or other similar material to the shape you require (see Fig. 20), NOTE: Radius of curve must be greater than 2 ½" for router base to properly follow the curved template. 2. Mark the location of the cut to be made. 3. Mark the workpieca approximately 2 7/18"back into the workpiece (away from the cutting line). 4.
Main Unit I L I 18
[A WARNING I When servicing use only CRAFTSMAN damage to your Cutting Tool. replacement parts. Use of any other parts may create a HAZARD or cause Any attempt to repair or replace electrical parts on this Cutting Tool may create a hazard unless repair is performed by a qualified technician. Repair service is available by contacting your nearest Sears Service Center. Always order by PART NUMBER, not by key number.
Handle Assembly Key # 1 2 3 4 5 6 7 8 9 10 11 12 Part Name Screw Screw Machine screw Screw Machine screw Sole plate Handle holder Part # 02AS-000201-A0 02AS-000206-A0 02AS-000269-A0 02AS-000270-00 02AS-000271-00 2203-MA0010-00 2204-MA0001-00 2203-PA0009-00 2203-PA0010-00 2204-PA0001-00 2204-PA0002-00 2204-PA0003-00 Hexagon screw holder Hexagon screw case Right handle grip Left handle grip Soft grip handle 2O aty 2 2 1 1 1 1 1 2 2 1 1 1
Circle Cutter Assembly Key # 1 2 3 4 5 6 7 8 9 10 11 12 14 15 Part # 02AN-000017-00 02AN-000018-00 02AS-000258-00 02AW-000022-00 2206-MA0001-00 2206-MA0002-00 2206-MA0003-00 02AS-000272-00 2206-MA0005-00 2205-PA0005-00 2205-PA0006-00 2206-PA0001-00 2206-PA0003-00 2206-PA0004-00 Part Name Square nut Hexagon nut Machine screw Spring washer Cimular arm (metric) Washer Handle bushing Screw Circular arm (Imperial) Handle cover Handle bali-like base Distance lock with center pin Locking base Round guide mount
Router Assembly Key # 1 2 3 4 5 6 7 8 9 10 11 12 Part # 02AG-000133-00 02A J-000009-00 02AN-000012-00 02AN-000013-00 02AN-000016-00 02AS-000020-A0 02AS-000048-A0 02AS-000093-00 02AS-000258-00 02A8-000259-00 02AW-000029-B0 2205-MA0001-00 Part Name Guide bushing Tilting base Nut Qty 4 1 2 Key# 13 14 15 Square nut Screw nut Screw Machine screw Base screw Machine screw Machine screw C-ring Guide rod 2 1 1 3 8 2 2 2 2 16 17 18 19 21 22 23 24 22 Part # 2205-MA0002-00 2205-MA0003-00 2205-MA0004-00 2203-P
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