S Save This Manual'_ For Future Reference owner's manual MODEL NO. 113.196221 113.196321 SAW WITH LEGS or 113.196421 CONTRACTOR'S SAW Serial Number. Model and serial numbers may be found at the front of the base. You should record both model and serial number in a safe place for future use. _'_E_A/F_S / I:RI1FT$ M RN 10-1NCH RADIAL SAW FOR YOUR SAFETY: • assembly • operating • repair parts READ ALL INSTRUCTIONS CAREFULLY \ Sears Roebuck Part No. SP5667 and Co., Hoffman Estates, IL 60179 U.S.A.
Table of Contents Section Title ................................................................................ Safety Page ........................................................................................................................ Introduction 3 ............................................................................................................ Assembly 12 ................................................................................................................
Safety This manual instructions has safety information to help users the risk of accidents eliminate and injuries, and M_or Hazards or reduce including: i. Severe cuts, and loss of fingers or other body parts due to contact with the blade. 2. Eye impact injuries, and blindness, from being hit by a thrown workpiece, workpiece chips or pieces of blade. 3. Bodily impact injuries, broken bones, and internal organ damage from being hit by a thrown workpiece 4.
Safety Kickback Hazard Kickback is the uncontrolled propelling of the workpiece back toward the user during ripping. WARNING The cause of kickback is the binding or pinching of the blade in the workpiece. Several conditions can cause the blade to bind or pinch. KICKBACKIII_ When a workpiece kicks back, it could hit hard enough to cause internal organ injury, broken bones, or death. Read and follow the information instructions under ripping and safety.
Safety Guard Function The guard designed and Features is a very important to reduce ated with blade correctly. feature, the risk of injury associ- contact. Follow in the ripping safety Install the guard the specific instructions and crosscutting set and use the guard sections correctly to for each ty pe of cut.
Safety the pawls/riving knife knob. When lowered for crosscutting, it acts as a barrier to the leading edge of the blade. 6. Set of pawls to be lowered to the workpiece surface for ripping. They allow the workpiece to pass freely from infeed to outfeed side, but help stop the kickback motion from ouffeed to infeed side by grabbing into the workpiece surface. Pawls must be re-set each time a different thickness workpiece is Guard Tab cut. 7.
Safety Safety Instructions Read and follow all safety instructions. Personal Safety Instructions 1. Wear safety goggles labeled "ANSI Z87.1" on the package. It means the goggles meet impact standards set by the American National Standards Institute. Regular eyeglasses are not safety goggles. Safety Goggles 2. Wear close fitting clothes, short sleeved shirts, and non-slip shoes. Tie up long hair. Do not wear gloves, ties, jewelry, loose clothing, or long sleeves.
Safety Saw Safety Instructions 1. Use guard, pawls ing to instructions. order. and riving Keep knife accord- them in working 2. Routinely check saw for broken or damaged parts. Repair or replace damaged parts before using saw. Check new or repaired parts for alignment, binding, and correct installation. 3. Unplug saw before doing maintenance, making adjustments, correcting alignment, or changing blades. 4. Do not force saw. Use saw, blades and accessories only as intended. 5.
Safety 3. Rip only workpieces longer than the diameter of the blade. Do not rip workpieces that are shorter than the diameter of the blade being used. 4. Workpieces that extend beyond the saw table can shift, twist, rise up from the table, or fall as they are cut or afterwards. Support workpiece with table extensions the same height as the saw table. 5. To prevent tipping, support outer ends of extensions with sturdy legs or an outrigger. 6.
Safety On-Product Safety Labels There are several safety labels on the saw. They alert the user to hazards explained in the manual and remind the user how to avoid the hazard. At the outfeed side, to the right of the guard near the saw handle is this safety label to alert you to wrong way feed: Note where they are located on the saw. Read and follow the safety information and instructions in these labels. Refer to the manual for detailed instructions. / I TO AVOID \\ INJURY DO \,. NOT FEED \ MATERIAL
Safety Near the saw handle "alert you to thrown you to wear On the clear is dais safety objects safety label to ,&WARNING and to remind goggles: plastic guard is this label: = On the bottom surface of the motor, visible TO AVOID INJURY SHUT OFF POWER BEFORE CLEANING A WARNING: JAMMED LOWER GUARD ! I ,, DANGER when the cutting tool is horizontal, is this safety label alerting you to use a guard when edge molding, and to position the culling tool behind the fence: (see Accessories Section
Assembly Introduction In order to get the most enjoyment assembled, hours adjusted, or longer out of your radial saw it is important and aligned. This procedure, for the inexperienced completed in approximately which are incorrect. although user.
Assembly All models include: 5/16" diam. 5/16" - 18 x 3/4" long square head screw (4) 1/4" diam.
Assembly crank arm cap © 1/4" diam. x 5/8" long truss head screw (24) (40 for 113.196421) @ leveling foot (4) C) 3/8" diatn, hex nut (8) @ 5/16" diam. hex nut @ 1/4" external tooth lockwasher (24) (40 for 113.196421) 5/16" diam. external lockwasher (4) 11/32" x 11/16" x 1/16" washer (8) (4) © 5/16" diam. x 5/8" long hex head screw (4) 1/4" diam. hex nut (24) (40 for 113.196421) Tools needed for Assembly and Alignment 7116" Wrench @' _ 1,'2" Wrench Wrench @ ........
Assembly _k WARNING Plugging in saw during assembly could result in electrical shock, or severe cuts from contact with spinning blade. Do not plug in saw at any time during assembly. Plug in saw only when it is to be used. Assembly Steps It is important for your safety and to get accurate cuts that you put the saw together according to these instructions. Fol!ow these steps in order.
Assembly Leg Mounting Saw / 1. From _mlong tile loose p'-w'ts,find the fol-lowing hmdware: 4 ttex tlead Screws, 4 Lockwasher, 8 Washers, 5/16-18 Leg , ,/ %, // x 5/8 5/16 in. External Type 11/32 ID 4 Hex Jam Nuts, 5/16-t8 2. Place saw on legs so that holes in bottom of saw line up with holes marked X in top of legs. 3. Install screws, washers and nuts as shown. If you mount the saw on any other Craftsman base or Slat bench, make sure Elevation Crm_k has proper clearance to rotate.
Assembly Attaching Carriage - Motor to Arm Remove carriage stop screw, lockwasher and tag. Read and understand warning tag before discarding. Warning Tab (_j_ Lockwasher _,.......,._-_ _ Stop Screw "'-'- Hex "L" Wrench (Supplied) Lock miter/arm lock before proceeding. Holding carriage assembly with both hands, carefully start and slide the carriage onto the tracks.
Assembly Remove saw blade. 1. Tighten carriage lock knob, located on right side of ann. 2. Loosen guard clamp screw approximately 4 turns. 3. Use one hand to lift the clear plastic guard at the front of the saw. Purl down to |oo_er} Blade Rotation 4. Use the other hand to grasp the rear of the guard (below the dust elbow). 5. Rotate the entire guard assembly approximately 45 °. forward 6. Remove the guard assembly. 7. Motor shaft has left hand threads.
Adjustments Miter/Arm Arm Lock Adjusting Lock Wheel Lever With the arm at an "unindexed" position and the miter lock applied, the locking action should feel tight and secure. Considerable move effort the ann back should be required towards to 0 °. Its is "always possible to force the arm because leverage advantage of the the long arm provides. However, the arm should resist moving when a reasonable amount of force is applied. To check follow these steps: 1.
Adjustments Yoke Clamp Adjustment To check the yoke clamp adjustment these steps: Yoke Lock Handle follow 1. Pull the yoke lock handle towards the front of saw to unlock yoke. Pull forward on the yoke index lever (on the left side of carriage) to disengage index pin. 2. Swivel the motor halfway between the crosscutting and rip position so the index pin is not engaged. 3. Lock the yoke lock handle. 4. Grasp the motor with both hands to swivel it back into the crosscut should not move.
Adjustments Bevel Lock Lever l 1 © The purpose of the bevel lock lever is to lock the motor at any angle. To check follow these steps: Bevel Index 1. Unlock the bevel lock lever. Move the, Pin bevel index pin to the left and rotate the saw to approximately 30 °. Lock the bevel lock lever. 2. Use both hands as shown and try to force the motor out of position. If the motor moves, the bevel lock lever needs to be Bevel Lock Lever tightened.
Adjustments Arm to Column Adjustment If you can move the end of the radial arm up and down when the ann is unlocked, adjust as directed below: a. Remove 3/8-16 Bolts two (2) screws from rear cover plate. Tighten evenly top two 3/8-16 bolts until arm moves firmly. There should be no vertical or horizontal movement in the arm when miter/arm lock is locked and unlocked. b. Bottom two nuts should be snugged evenly, but not nearly as tight as top two bolts. c. Re-Install Rear Cover Plate.
Adjustments 2. lax)sen (2) 1/4 - 20 Gib socket cap screws on the left side at the rear of the column support slightly (1/2 turn). Front Hex "L" Wrench _ _ (Supplied) 1_ I "_ 3. Elevate, and then lower the Ann: a. If the column tube binds and elevation is difficult, loosen two 5/16 - 18 plated bolts on front side of the column support until you achieve smooth but firm elevation. b.
Adjustments Adjusting Carriage Bearings ff the carriage bearings are loose it not only allows the saw blade to move up, down, and sideways but also results in inaccurate cuts. Before following these steps make sure the tracks (steel rods) and carriage bearings have been cleaned by wiping them with a clean cloth.
Adjustments Positioning Table Supports!Installing Front Table/Leveling Front Table Note: The goal in aztjusting the table supports and leveling the front table is to make sure that the table is the same distance from the radial arm at all points. This ensures that when the table and blade are installed the clearance between them will be equal at all points. Positioning Table Supports 1. Release bevel lock lever, move bevel index lever to the left and rotate the motor to position arbor shaft down.
Adjustments Installing Front Table 1. Set out: - front table - tee nut - 1/4" U-clip - 1/4" diam. x 7/8" long cup point set screw - four 1/4" diam x 1" long pan head screws - 1/4" diam. x 1-3/4" long pan head screw - five 17/64" I.D. x 5/8" O.D. flat washers - four l/4" lock washers - four 1/4" diam. hex nuts. T-Nut 2. Identify top and bottom of table: top has counterbored holes. Place table bottom side up on solid surface. Hammer tee nut into leveling hole.
Adjustments 5. Drop a flat washer into each counterbored hole. 1/4-20 x 1" Pan Head Screw 1 ;4-20 x |-3/4" 17164" Pan Head Screw Flat Washer 6. Start 1-3/4" long pan head screw through center hole and into U-clip, but do not fully _Front Table tighten. 7. Start cup point set screw through leveling hole and into tee nut, but do not fully tighten. Hex Nut 8. Put 1" long pan head screw in each of four remaining holes and through matching holes in table supports.
Alignment This section applies to all three models covered by this manual. The saw and blade for two reasons: must be aligned correctly 1) to prevent binding of the blade and workpiece, which can cause jams, kickbacks, or thrown workpieces; 2) to make accurate cuts. Alignment and Adjustment ,_WARNING Plugging in saw during alignment could result in accidental start-up and severe cuts from contact with spinning blade. Do not plug in saw at anytime during alignment or adjustment.
Alignment Miter, Arm Lock Lever 3. Lower arm until saw blade just clears the front table. Lock the yoke lock handle and bevel lock lever. 4. Place a framing square on the table, as shown, with one leg of square t-manly against rear edge of front table. Position the blade and square until the leg of the square just contacts a tooth of the blade. Mark this tooth. 5. When the carriage is moved slowly back and forth on the arm, the marked tooth should just touch the square at NI points.
Ali nment Install Table Clamps Front Table 1. Insert fence, then spacer table, then rear table. Fence Spacer Table Rear Table \ L 2. Set out two unassembled table clamps: - two cup washers - two clamp brackets - two square nuts - two thumbscrews 3. Slip square nut into slot at top of clamp bracket. Square Nut 4. Insert thumbscrew through rear opening, and turn c!ockwise until it comes out other side about 1/2". Note: If you put screw in front opening, clamp will not work. waCshPr .
Alignment Square Blade to Table for Crosscutting Bevel Indicator The goal of this adjustment is to make the blade square to the table so that crosscuts will be accurate; otherwise all crosscuts will have a slight bevel angle. 1. Lower blade until it just dears front table. Lock bevel, miter, rip, and yoke locks. 2. Place a framing square on the table with the short leg against the saw blade and long leg parallel to fence.
Alignment Square Blade to Fence Left Hand Carriage Cover The goal in setting the blade square to the fence is to reduce the risk of kickback when ripping. This adjustment will also reduce splintering of the workpiece and buming of the keff during ripping and crosscutting. I Rip Fence 1. Lower blade until it just clears table. 2. Unlock front rip lock, Pull blade forward to of arm. Lock rip lock. 3.
Ali, nment Make Blade Parallel to Table The goal of this adjustment is to keep the workpiece from being thrown or damaged. This adjustment will also reduce splintering of the workpiece and burning of the kerr during ripping and crosscutting. 1. Lock arm in straight crosscut position. 2. Pull blade forward and lock rip lock. 3. Raise blade at least 2" above table. 4. Lock motor at 90 ° bevel (blade horizontal). Correct 5.
Alignment Installing and Adjusting Rip Scale Indicators. Note: The rip scales and pointers are intended to be used for quick settings. For greater accuracy, take direct measurement between blade and fence. Screw #6-32 _[_Jl'_, I 1. Pre-assemble indicator and twin nut. Loosen but do not remove two screws which x 1/2 Rip Scale lndicator attach left hand carriage cover. 2. Tilt carriage cover and install rip indicator with twin nut on inside of cover. Tighten carriage cover attaching screws.
Alignment 6. The blade "Oul-Rip'" scale indicator on left hand side of the radial arm is adjusled in essentially the same manner as blade "InRip" indicator, inches between except position blade with 2 fence and face of saw blade. I J The rip-scale indicator should be positioned to read 2 inches on upper portion of the blade "Out-Rip" scale. Note: With saw blade and fence in the position shown, the upper portion of the blade 'Out-Rip" scale is used.
Alignment Align Riving Knife to Blade The goal of this adjustment is to position the riving knife directly in line with the blade. Riving knife alignment is an important safety factor. The riving knife rides in the kerf of the cut workpiece during ripping to keep the two sides of the workpiece from pinching on the blade. Blade pinching is a cause of kickback. Fence_ _ Riving PawlsKnife Correct: Blade and Riving Knife are in Line and Flat Against Fence. 1.
Controls Bevel Index Lever r Lock Lever Yellow Key Function Operation/Comments Frees radial ann to move; locks in any desired position; pre-set indexed positions at 0 °, 45°L, 45°R Pull lever forward to release index then swing ann left or right Hold in unlocked position while moving arm On-Off Switch Turns motor on/off Pull on, push off Requires yellow key Yellow Key Allows saw to be switched on Insert into on-off switch Remove after turning saw off Bevel Index Lever Indexes the saw blade to
Controls Yoke Index Lever Table Clamp Bevel Elevation Con_ol BevelLock Lever Lock Lever Crank \ Function Operation/Comments Frees motor to rotate; locks in any desired position Pull lever lock to release and push to Support motor before unlocking because it can swing down quickly Bevel index lever must be unindexed Elevation 38 Crank Raises/lowers radial arm before moving motor Turn clockwise to raise, counterclockwise to lower Table Clamp Frees table sections to allow changing fe
Controls Rip Scale & Indicator Rip Lock Yoke Lock Handle Saw Handle Bevel Lock Lever (ontrol Function Operatio=_iComments Yoke [rock Handle Locks yoke in rip or crosscut position Pull handle forward to release; push handle reward to tighten Yoke index lever must be unindexed b@)re rotating yoke Rip I.
Controls Guard Clamp Screw Guard Pawls/Riving Knife Knob Bracket Riving j Knife tn Pawls Hold Down Control Guard Screw Clamp Guard Function Operation/Comments Secures guard to motor; frees guard for removal Turn counterclockwise to loosen, clockwise to tighten Protects against contact with upper blade; partially protects against contact with lower blade; acts as sawdust deflector Upper part remains fixed in level position.
Controls Pawls/Riving Knife Knob Pawls \ Riving Knife Control Guard Tab Function Operation!Comments Provides manual way to raise clear plastic guard during rip- Push and hold until workpiece clears guard, then release ping when raise it workpiece fails to Pawls/Riving Knife Knob Frees pawls and riving knife to independently down move Pawls During ripping, slow or stop kickback by digging into workpiece; when lowered during up and crosscutting, provide partial bartier to leading edge of
Electrical Connections Motor Specifications ,_ The AC motor used on this saw is a capacitor-start, non-reversible type. The models covered in this manual have the following specifications: If not properly grounded, this power tool could cause electrical shock, particularly when used in damp locations. Specification: Model Model 113.196221 Rated H.R 113.196321 Model 113.196421 1.5 1.5 1.5 2.5 2.75 3.0 Voltage 120 120/240 120/240 Amperes l1 12/6 13/6.
Electrical Connections _, WARNING To maintain proper tool grounding, if outlet you are planning to use for this power tool is a 2-prong type do not remove or alter grounding prong in any manner. An adapter is available plug to 2-prong grounding for connecting receptacles. manent ground ed outlet box.
Electrical Connections Dual Voltage Motors Models 113.196321 and 113.196421 ONLY! To Change Motor Voltage to 240 A.C. Under normal home workshop conditions, if full voltage is supplied to the motor, your saw will operate efficiently on 120V.
Crosscutting Straight Crosscutting Bevel Defined Miter Compound Crosscutting is cutting a workpiece to length. The workpiece is held fh-mly against the fence, and the blade is pulled through the work_iece to make the cut. Straight, bevel, miter, and compound cuts can be made. Rolling Carriage Crosscutting Safety The hazards associated with crosscutting include: exposed blade teeth, rolling carriage, and thrown workpiece.
Crosscutting Crosscut Kerfs A kerf or shallow and fence to serve to ensure through cut is needed in the table as a path for the blade and that the blade cuts all the way the workpiece. each different To make A kerf cutting is needed for path. an approximately 1/16" deep kerf: 1. Prepare table: - put fence in font position - tighten table clamps 2.
Crosscutting Making Crosscuts Follow these steps to make 1 Prepare crosscuts. table: - put fence in front position - tighten 2. Prepare table clamps blade: - lock blade in crosscut posilion - lock radial arm at desired - lock motor - unlock at desired miter bevel angle angle* rip lock and push blade to rearmost position, behind fence - lower blade into keff* but not touching kerf bottom (blade should move freely).
Crosscutting Repetitive Crosscutting Repetitive crosscutting is the repeated and continuous cutting of many pieces of lumber to the same length. Carriage and length stops can help make this type of crosscutting more efficient. Carriage Stop A carriage stop def'mes the distance needed to pull the blade through to complete each cut. This will prevent pulling the blade through more than the recommended distance.
Ripping Ripping Defined Ripping is changing the width of a workpiece by cutting along its length. The workpiece is fed into the blade, which rotates in a fixed position, parallel to the fence and a set distance from the fence. A solid fence (no kerfs) serves as a guide for the workpiece. Place the fence in the front position for narrower workpieces, or in the rear position for wider ones.
Ripping Workpiece Positioning Always set up so that the wider part of the workpiece is between the blade and fence. This gives you greater clearance for push sticks, and allows better stability for feeding the workpiece. Example: To rip 2" off a 10" wide board, set blade in in-rip position 8" from rear fence. Push Sticks and Push Blocks Use push the hands complete from the auxiliary sticks and push blocks instead of to push the work_iece through to cuts.
Ripping Outfeed Zone Hazard -_DANGER a DANGER Rotational force of blade can pull hands and fingers back into blade. Touching, holding, or pulling on outfeed side of workpiece while blade is still spinning will result in fingers, hand or arm being cut off. To reduce risk of outfeed hazard: Set pawls and riving knife; they act as partial barrier to outfeed side. 4 Start and finish cut from infeed side. "4Keep both hands on infeed side. Keep hands away from outfeed side.
Ripping To reduce risk of kickback: _/Set pawls and riving knife according to ripping set-up procedure. Correctly set riving knife is more likely to prevent workpiece from binding or pinching blade; correctly set pawls are more likely to grab into workpiece to stop or slow kickback if one happens. _/Check that riving knife is in line with blade (see Alignment: Riving Knife to Blade). _/Cut only straight workpieces so surface will lie flat on table and edge will stay tight against fence.
Ripping Hold Down Function The hold down tipping must be set correctly to act as barrier against side of the blade, to help keep flat on the table, and to deflect chips. It must be lowered during the infeed the workpiece workpiece to just clear the Set Hold-Down to workpiece. The hold down must be re-set each time a different thickness workpiece just clear __ ___ workqgiece is cut. Follow the Ripping Set-Up Procedure correctly set the hold down.
Ripping WARNING Ripping Set-up Procedure Follow these stepsbefore ripping. These steps must be repeated each time a different thickness workpiece is ripped. A kerf must be made for each different If workpiece is pushed along fence with kerfs, workpiece could get caught on kerf, pinch blade and cause kickback. Do not use crosscutting fence for ripping. width cut. Also see the special notes for bevel set-up that follow this section. 1.
Ripping 8. Remove workpiece from table. 9. Ready push stick or push block. 10. Set up table extension(s) and support their outer ends. Do not use another person to support workpieces because this can cause kickback and it exposes helper to potential hazards at outfeed side. Special Notes for Bevel Set-Up _CAUTION Bevel ripping creates unique problems of visibility and feeding. Before cutting, check the set-up using both in-rip and out-rip.
Ripping 2. Insert yellow key and turn saw on. 3. Stand at infeed side and out of line of workpiece, in case of kickback. finish cut from infeed side. Start and 4. Put workpiece on table, in front of hold down, and tight against fence. To hold workpiece in position, put left hand on table, at least 8" in front of hold down, and lightly press fingers against workpiece. Support workpiece with table extension or right hand. ,_CAUTION For large workpieces use a feather- board in place of your table.
Ripping Dado Blades, Molding Heads See Accessories for information on safety, installation and use of dado blades and molding heads. Edging Edging is the use of a dado blade or molding head in the horizontal position. It is an advanced technique that requires a molding head guard and a sr,ecial fence. See Accessories for information on safety, installation and use of dado blades and molding heads for edging. See Cutting Aides for information on making the special fence. Ripping Hints 1.
Cutting Aides Before cutting any wood on your saw, study all of the Crosscutting and Ripping Instructions found on pages 41 through 53. As you learn new radial arm saw woodworking techniques, you'll see that many types of cuts need different support and feeding devices, known as jigs or fixtures. They can help you make cuts more accurately. By helping to steady the workpiece and keep you away from the blade, they can help you safely use your saw for certain cuts.
Cutti Making the handle: • Miter crosscut a piece of 3/4" fllick plywood to the shape and size shown. The mitered comers can be any size that looks like the drawing (about 1-1/2" by 1-1/2"). Cutting out the handle 1-112"V Jl _ Putting it together: • Using good quality wood working glue, glue the 2-1/2" strip saved earlier to the base as shown. Important: Do not use nails or screws. This is to prevent dulling of the saw blade in the event you cut in to the push block.
Cutting Aides Clamp the featherboard to the front table, so that the angled edge of the featherboard is against the workpiece on the infeed side of the blade. Do not clamp the featherboard against the cut off part (out-feed side) of the workpiece. If clamped to the outfeed side, the featherboard can squeeze the kerf closed, put binding pressure on the blade, and cause kickback. Straight Edge for Irregular Workpiece _WARNING If you try to rip an irregular workpiece, it could bind blade and cause kickback.
Accessories Accessories Safety Information 1. Use only accessories listed in this section. Use of any other accessory or attachment might increase the risk of injury to you or others. 2. Read and follow instructions for Dado 1. Put inside loose collar on arbor shaft first, then install dado. Tighten blade nut directly against outside surface of dado. 2. Saw arbor 13/16" wide. that come is designed for dado up to Use of wider dado could cause with accessory. dado 3.
Accessories Accessories These saw. for this Saw accessories Read and are designed follow to fit this instructions that come with accessory. Item ............................................................. Auxiliary Catalog Table Cover ................................... Blades (t0" with 5/8" hole) ........................... No. see catalog see catalog Dado Blades Adjustable Dado 7"-24 toolh carbide ................................... see catalog 7"-32 tooth carbide ...................
Maintenance General Information When new, the saw requires no hthrication. Tile saw has been partially aligned and all bearings are lubricated and sealed for life. In time, in order to keep file saw in good working order, it will be necessary to clean, lubricate and re-align. Oil Here /, 1 ,_WARNING To avoid shock, burns, or lacerations from accidental start up of saw, turn power switch off and unplug saw before doing maintenance or servicing saw.
Maintenance Replacing Pawls Make sure the teeth of the pawls are "always sharp. If they become dull the pawls must be replaced: 1. Use 7/16" wrench to remove hex nut. Remove old pawls. 2. Install new pawls, Place spacers exactly as shown. 3. Re-install hex nut. 4. Check that pawls work freely. Blade Changing To change the saw blade: 1. Turn switch off, remove yellow key, and unplug saw. 2. Remove guard. 3, Use both blade wrenches in scissor action to loosen blade nut.
Troubleshooting HAVE YOU FOLLOWED ALL STEPS OF THE ALIGNMENT PROCEDURE? IF YOU HAVE NOT FOLLOWED THEM IN THEIR PROPER SEQUENCE, YOU CANNOT EXPECT ACCURATE CUTTING RESULTS. This Edge ol Board Against Fence For All Cuts In addition to the proper alignment of your saw, you must also become familiar with the following practices in order to expect the best results. 1. Edge of workpiece which is placed against fence must be as straight as the long side of your flaming square. 2.
Troubleshooting Possible Motor overheats or stalls Overloaded power line Reduce line load by removing other lights, appliances Feeding rote too fast Slow down rate of feed Improper motor cooling Vacuum sawdust from motor to allow normal air circulation Saw blade "hasheel Check alignment Saw blade is dull Sharpen blade Motor Overloaded Slow down rate of feed Need 15 amp circuit Call your electrician Need 15 amp slow-blow fuse Install correct fuses Low voltage Check voltage.
Troubleshooting Cutting Problem Possible Inaccurate cut Cros.scuts not accurate at indexed miter positions Cause(s) What to Do L_x)se locks Check miter, rip, bevel, and swivel locks. See AdiusUnents secliou Saw blade out of alignment Ch c_:k alignment Sawdust fence between workpiece and Keep front table clean Fence not straight Replace Swivel lock loose or not locked Adjust swivel lock for wear Crosscut fence travel not .
Troubleshooting Cutting Problem Possible Cause(s) What to Do Workpiece strikes riving knife during ripping Riving knife nol in line with blade Align riving knife to blade Workpiece binds, smokes, and motor slows or stops when ripping Saw blade out of "alignment Re-align Warped workpiece Do not cut ,severely warped pieces Feed rate too fast Slow feed rote Carriage assembly kx_ Adjust carriage bearings, then realign saw Fence not straight Replace lence Dull or incorrect blade Shaq_en or re
Notes 69
::0 "--4 O PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NUMBERS 113.196221; 113.196321 & 113.
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NUMBERS 113.196221; 113.196321 & 113.196421 Always order by Part Number - Not by Key Number FIGURE 1 Key No Part No. 1 2 3 63518 75090 60339 4 5 6 7 60353 815649 63669 STD601105 8 9 10 11 12 63670 821361 63686 805494 436594 13 14 15 16 17 18 19 STD551010 63884 63885 STD541110 STD551131 9421620 20 21 821473-3 60337 22 23 24 STD512520 821367 Descriplion Cord, with Plug Cover, Rear Arm Screw, Hex Hd Locking, 3/8-16 x 2-1/8 High Strength Washer, .
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NUMBERS 113.196221; 113.196321 & 113.196421 m ml 37 44 30 28 2 49 23 50 • Any attempt to repair this motor may create a HAZARD unless repair is done by a qualified service technician. Repair service is available at your nearest Emerson Retail Store.
PARTS MODEL Key No 1 Part No. STD601105 2 3 4 5 6 7 8 9 10 11 12 13 14 63661 63786 STD510605 120399 63657 63893 63658 63656 STD55!031 STD551231 STD523107 63778 63782 15 !6 17 18 19 20 63777 STD541462 STD551062 30567 3053O 60336 21 22 23 24 25 26 27 28 29 30 31 32 33 34 63779 63528 30521 63659 63660 63641 STD541231 30495 62498 9-32668 STD541437 STD551037 63652 63651 LIST FOR CRAFTSMAN 10" RADIAL NUMBERS 113.196221; 113.196321 FIGURE 2 - YOKE ASSEMBLY Description * Screw, Type "F' Pan Rec.
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NUMBERS 113.196221; 113.196321 & 113.196421 ::D (1) mll 26 18 '!3 27 19 28 U) 27 29 \ 28 46 45 44 43 FIGURE 3
PARTS MODEL LIST FOR CRAFTSMAN NUMBERS 113.196221 10" RADIAL ; 113.196321 SAW & 113.196421 Always order by Part Number - Not by Key Number FIGURE - 3 BASE ASSEMBLY Key No Part No. 1 2 3 4 5 6 7 8 STD503705 63623 60330 63611 63610 STD572510 821346 9416187 9 10 11 12 13 14 15 16 17 STD523110 60078 STD541037 STD 551137 60340 STD523712 186648 817398-1 60367 18 60336 19 20 21 63609 821348 63500 22 63614 Description * Screw, Soc.
:O PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NUMBERS 113.196221; 113.196321 & 113.196421 "0 Always order by Part Number - Not by Key Number 2 3 4 imlml ii 1 5 37 7 6 ;Z 8 10 9 11 17 12 13 27 29 15 28_ 13 14 14 Location of Lower Guard 26 y 34- 25 Lower GuardS,ot .
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NUMBERS 113.196221; 113.196321 & 113.196421 Always order by Part Number - Not by Key Number FIGURE 4 - GUARD Key No Part No.
Repair Parts PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NUMBERS 113.196221, 113.196321 & 113.196421 3 4 24 26 FIGURE Key No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. 63626 63629 63631 63628 9420417 63883 63632 63630 63633 60240 STD551031 63872 STD551012 60208 63638 5 - ARM Description Housing, Pin Pin, Arm Index Pawl, Arm Lock Spring, Tension Screw, Type "T" Hex Washer Hd 1/4-20 x 5/8 Guide Rod, Index Spring, Arm Lock Rod, Arm Lock .
Repair Parts PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NUMBERS 113.196221, 113.196321 & 113.196421 4 4 13 FIGURE Key No 1 2 3 4 5 6 7 Part No. 821343 60314 821779 821780 STD551225 STD541025 STD523106 6- LEG SET i Description Key No Part No. Description i Leg Screw, Truss Hd.
f f 10-1NCH RADIAL SAW owner's manual SERVICE For the repair or replacement parts you need Call 7 am - 7 pm, 7 days a week MODEL NO. 113.196221 113.196321 SAW WITH LEGS or 113.196421 CONTRACTOR'S SAW 1-8OO-366-PART (1-800-366-7278) For in-home major brand repair service Call 24 hours a day, 7 days a week 1-800-4-REPAIR (1-800-473-7247) The model number of your lO-Inch Radial saw is found at the front of the base.
